Integrated sintering and mixing dust remover

By designing an integrated sintered mixing dust collector, all equipment is arranged above the overall bracket and directly connected to the dust collecting tower and mixing machine, solving the problems of existing equipment covering a large area, high investment and congestion of pipelines, and achieving compactness and efficient dust removal.

CN222427525UActive Publication Date: 2025-02-07SHANDONG AVIC TIANYE TECH CO LTD
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Patent Information

Application Number
CN202421129069.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-02-07
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing wet dust removal equipment for sintered mixtures covers a large area, has a long process flow, and is highly invested. It is easy to cause pipeline blockage due to high dust viscosity and cannot be used normally.

Method used

An integrated sintered mix dust collector is designed, and all equipment is arranged above the overall bracket from bottom to top. The dust collecting tower and the mixing machine are directly connected through a connecting pipe, eliminating the dust collecting flue, and the dust collecting water is directly inserted into the mixing machine as a water replenishment. No water treatment system required.

Benefits of technology

It realizes the compactness of equipment layout, saves land occupation and civil engineering investment, avoids the risk of flue blockage, and reduces wastewater discharge, improves dust removal efficiency and equipment reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is suitable for the technical field of dust removal towers, and provides an integrated sintering and mixing dust remover which comprises a main frame body, the dust removal tower is fixedly arranged on the main frame body and is vertically arranged, the bottom of the dust removal tower is connected with a feeding port of a material mixer, the dust removal tower comprises a spraying layer and a plurality of demisting layers which are sequentially arranged from the bottom of the dust removal tower to the top, the top of each demisting layer is provided with a washing layer for cleaning the demisting layer, and the spraying layer is communicated with the spraying layer. The dust removal tower is connected with the mixer through a connecting pipe, so that all the equipment is arranged from bottom to top and is positioned above the whole bracket, no redundant space is occupied, the occupied area is saved, only a bracket foundation is considered, and the civil engineering investment is saved; the connecting pipe is directly connected with the dust removal tower without a dust collection flue, so that the investment is saved, and the risk of flue blockage is avoided; and dust removal water directly enters the mixer to serve as mixing replenishing water, a water treatment system does not need to be arranged, and no redundant wastewater is discharged.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal equipment, in particular to an integrated sintering mixed material dust remover. Background Art

[0002] The dust of the primary mixing of sintering is mainly the dust overflowing from the drum discharge port when the sintered ore, quicklime and other tailings are stirred in the mixing drum with steam. The chemical composition of the mixer dust is complex, including FeO, CaO, S, P, C, etc.; the physical properties are also unstable, the particle size varies, and it is sometimes dry and sometimes wet. In addition, due to the high viscosity of the dust, dust clumps often form in the air inlet pipe, causing the pipe to be blocked. Due to the high humidity and viscosity of the smoke, conventional dry dust removal towers such as bag or cartridge dust removal towers are easily blocked and cannot be used normally.

[0003] The existing wet dust removal for sintering mixing is generally a vertical or horizontal structure. Generally, there is no extra space around the mixer, so it is necessary to find a place nearby as the dust removal area. The flue gas at the head / tail of the mixer is collected and led to the dust removal tower through the air duct for treatment and then discharged through the chimney. This layout occupies a large area, has a long process flow and high investment cost.

[0004] In summary, the prior art obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content

[0005] In view of the above-mentioned defects, the purpose of the utility model is to provide an integrated sintering mixing dust collector, which can arrange all equipment from bottom to top, located above the overall support, without occupying excess space, saving land, and only considering the support foundation, saving civil engineering investment; the connecting pipe is directly connected to the dust removal tower, there is no dust collection flue, saving investment, and no risk of flue blockage; the dust removal water directly enters the mixer as mixing water, there is no need to set up a water treatment system, and no excess wastewater is discharged.

[0006] In order to achieve the above-mentioned purpose, the utility model provides an integrated sintering mixer dust collector, comprising: a main frame; a vertically arranged dust removal tower fixedly mounted on the main frame, the bottom of the dust removal tower being connected to the feed port of the mixer, the dust removal tower comprising a spray layer and a plurality of demisting layers arranged in sequence from the bottom of the dust removal tower upward, the top of each of the demisting layers being provided with a flushing layer for cleaning the demisting layer, and the dust removal tower is connected to the mixer by a connecting pipe.

[0007] According to the integrated sintering mixture dust collector of the utility model, a chimney is provided on the top of the dust removal tower, a water tank is fixedly provided on the main frame, a water pump is provided between the spray layer and the flushing layer and the water tank, and a plurality of operating platforms are provided on the main frame.

[0008] According to the integrated sintering mixer dust collector of the utility model, the connecting pipe includes an upper connecting pipe connected to the air inlet of the dust removal tower, a lower connecting pipe is slidably provided at the bottom of the upper connecting pipe, the lower connecting pipe is connected to the top of the mixer, and the upper connecting pipe is connected to the bottom of the dust removal tower.

[0009] According to the integrated sintered mixed material dust collector of the utility model, an upper limit flange is provided on the inner side of the bottom of the upper connecting pipe, and a lower limit flange cooperating with the upper limit flange is provided on the top of the lower connecting pipe.

[0010] According to the integrated sintered mixed material dust collector of the utility model, a seal for sealing the upper connecting pipe and the lower connecting pipe is connected to the bottom of the upper connecting pipe, and a sealing ring is provided between the contact surface between the seal and the upper connecting pipe and the lower connecting pipe.

[0011] According to the integrated sintered mixed material dust collector of the utility model, the sealing member is screwed to the outside of the upper connecting pipe, and a rotating handle is provided on the outside of the sealing member.

[0012] The utility model provides an integrated sintering mixing dust collector, comprising: a main frame for installing a dust removal tower and a mixer, ensuring that the dust removal tower can be installed on the top of the mixer; a vertically arranged dust removal tower fixedly arranged on the main frame, ensuring the vertical arrangement of the dust removal tower, the bottom of the dust removal tower is connected to the feed inlet of the mixer, the dust removal tower comprises a spray layer and a plurality of demisting layers sequentially arranged from the bottom of the dust removal tower upward, the top of each of the demisting layers is provided with a flushing layer for cleaning the demisting layer, the demisting layer that needs to be flushed is flushed by the flushing layer, and the demisting layer is prevented from being blocked and affecting the use of the demisting layer, the dust removal tower and the demisting layer are connected to the main frame. The mixers are connected by connecting pipes, and the connection between the mixer and the dust removal tower is ensured by the connecting pipe. At the same time, a retractable connecting pipe structure is provided to prevent the mixer from being located at different heights, which makes it impossible to connect the dust removal tower and the mixer. In summary, the technical effect produced by the utility model is that all equipment is arranged from bottom to top, located above the overall bracket, without occupying excess space, saving land, and only considering the bracket foundation, saving civil engineering investment; the connecting pipe is directly connected to the dust removal tower, without a dust collection flue, saving investment, and no risk of flue blockage; the dust removal water directly enters the mixer as mixing water, without the need to set up a water treatment system, and no excess wastewater is discharged. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the internal structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the three-dimensional structure of the connecting pipe of the utility model;

[0015] Figure 3It is a schematic diagram of the cross-sectional structure of the connecting pipe of the utility model;

[0016] In the figure, 1-mixer, 2-connecting pipe, 21-upper connecting pipe, 22-seal, 23-lower connecting pipe, 3-main frame, 4-dust removal tower, 41-spray layer, 42-demist layer, 43-shell, 44-flushing layer, 45-water tank, 46-water pump, 5-fan, 6-chimney, 7-operating platform. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical solutions and advantages of the utility model more clearly understood, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0018] See also Figure 1 The utility model provides an integrated sintering mixing dust collector, which includes a main frame 3 for installing a dust removal tower 4 and a mixer 1, ensuring that the dust removal tower can be installed on the top of the mixer; a vertically arranged dust removal tower 4 fixedly mounted on the main frame 3 to ensure the vertical arrangement of the dust removal tower, the bottom of the dust removal tower 4 is connected to the feed inlet of the mixer 1, and the dust removal tower 4 includes a spray layer 41 and a plurality of demisting layers 42 arranged in sequence from the bottom of the dust removal tower 4 upward, each of which The top of the demisting layer 42 is provided with a flushing layer 44 for cleaning the demisting layer 42. The demisting layer 42 that needs to be flushed is flushed through the flushing layer 44 to prevent the demisting layer from being blocked and affecting the use of the demisting layer. The dust removal tower 4 is connected to the mixer 1 through a connecting pipe 2. The connection between the mixer 1 and the dust removal tower 4 is ensured by the connecting pipe 2. At the same time, a retractable connecting pipe structure is provided to prevent the mixer 1 from being in a different position, which makes it impossible to connect the dust removal tower 4 and the mixer 1.

[0019] Preferably, a chimney 6 is provided on the top of the dust removal tower 4 of the utility model, a water tank 45 is fixedly provided on the main frame 3, a water pump 46 is provided between the spray layer 41 and the flushing layer 44 and the water tank 45 to ensure water supply to the flushing layer 44 and the spray layer 41, and a plurality of operating platforms 7 are provided on the main frame 3, on which people can go to maintain the dust removal tower 4.

[0020] See also Figure 2 and Figure 3In addition, the connecting pipe 2 of the utility model includes an upper connecting pipe 21 connected to the air inlet of the dust removal tower 4, and a lower connecting pipe 23 is slidably provided at the bottom of the upper connecting pipe 21. The lower connecting pipe 23 is connected to the top of the mixer 1, and the upper connecting pipe 21 is connected to the bottom of the dust removal tower 4. An upper limit flange is provided on the inner side of the bottom of the upper connecting pipe 21, and a lower limit flange is provided on the top of the lower connecting pipe 23 to cooperate with the upper limit flange. The upper limit flange or the lower limit flange cooperates to prevent the lower connecting pipe 23 from slipping out of the interior of the upper connecting pipe 21, affecting the cooperation effect of the upper connecting pipe 21 and the lower connecting pipe 23.

[0021] Furthermore, the bottom of the upper connecting tube 21 of the utility model is connected with a seal 22 for sealing the upper connecting tube 21 and the lower connecting tube 23, a sealing ring is provided between the seal 22 and the contact surface between the upper connecting tube 21 and the lower connecting tube 23, the seal 22 is screwed to the outside of the upper connecting tube 21, and a rotating handle is provided on the outside of the seal 22. By rotating the rotating handle, the position of the seal 22 on the upper connecting tube 21 is adjusted, thereby ensuring that when the upper connecting tube 21 needs to be sealed, the sealing ring is pressed down onto the contact surface to compress and seal the contact surface.

[0022] In this embodiment, a connecting pipe 2 is provided at the dust generating point at the head / tail of the mixer 1, and the smoke is collected and then sent to a wet dust removal tower 4. The integrated wet dust removal tower 4 is located above the mixer 1. After dust removal, the smoke enters a chimney 6 through a fan 5 and is discharged. All equipment is mounted above the mixer through an integrated bracket 3, and no extra space is occupied.

[0023] The integrated wet dust collector 4 mainly includes a spray layer 41, a demisting layer 42, a shell 43, a flushing layer 44, a water tank 45, and a water pump 46. After the dust-containing gas is collected, it enters the integrated wet dust removal tower 4, first undergoes dust removal through the spray layer 41, and then removes the water mist in the flue gas and the dust attached to the water mist through the demisting layer 42, thereby achieving the effect of secondary dust removal. A flushing layer 44 is provided above the demisting layer 42, and its main function is to regularly flush the demisting layer 42 to prevent the demisting layer 42 from being blocked after dust accumulation for a long time. The water after spraying flows into the bottom mixer 1 by gravity as a water supplement for mixing. In order to ensure the water supply for the flushing layer of the spray machine, a water tank 45 is provided, and water is supplied to the spray layer 41 and the flushing layer 44 through a water pump 46.

[0024] In summary, the utility model provides an integrated sintering mixing dust collector, comprising: a main frame for installing a dust removal tower and a mixer, ensuring that the dust removal tower can be installed on the top of the mixer; a vertically arranged dust removal tower fixedly mounted on the main frame, ensuring the vertical arrangement of the dust removal tower, the bottom of the dust removal tower is connected to the feed inlet of the mixer, the dust removal tower comprises a spray layer and a plurality of demisting layers sequentially arranged from the bottom of the dust removal tower upward, the top of each of the demisting layers is provided with a flushing layer for cleaning the demisting layer, the demisting layer that needs to be flushed is flushed by the flushing layer to prevent the demisting layer from being blocked and affecting the use of the demisting layer, the dust removal tower The mixer is connected with the dust removal tower by a connecting pipe, and the connection between the mixer and the dust removal tower is ensured by the connecting pipe. At the same time, a retractable connecting pipe structure is provided to prevent the mixer from being located at different heights, which makes it impossible to connect the dust removal tower and the mixer. In summary, the technical effect produced by the utility model is that all equipment is arranged from bottom to top, located above the overall bracket, without occupying excess space, saving land, and only considering the bracket foundation, saving civil engineering investment; the connecting pipe is directly connected to the dust removal tower, without a dust collection flue, saving investment, and no risk of flue blockage; the dust removal water directly enters the mixer as mixing water, without the need to set up a water treatment system, and no excess wastewater is discharged.

[0025] Of course, the present invention may have many other embodiments. Without departing from the spirit and essence of the present invention, technicians familiar with the field can make various corresponding changes and deformations based on the present invention, but these corresponding changes and deformations should all fall within the scope of protection of the claims attached to the present invention.

[0026] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

Claims

1. An integrated sintering mixed material dust collector, characterized in that: include: Main frame; A vertically arranged dust removal tower is fixedly mounted on the main frame, the bottom of the dust removal tower is connected to the feed port of the mixer, the dust removal tower includes a spray layer and a plurality of demisting layers arranged in sequence from the bottom of the dust removal tower upward, the top of each demisting layer is provided with a flushing layer for cleaning the demisting layer, and the dust removal tower is connected to the mixer through a connecting pipe.

2. The integrated sintered mixed material dust collector according to claim 1, characterized in that: A chimney is arranged on the top of the dust removal tower, a water tank is fixedly arranged on the main frame, a water pump is arranged between the spray layer and the flushing layer and the water tank, and a plurality of operating platforms are arranged on the main frame.

3. The integrated sintered mixed material dust collector according to claim 1 or 2, characterized in that: The connecting pipe comprises an upper connecting pipe connected to the air inlet of the dust removal tower, a lower connecting pipe is slidably provided at the bottom of the upper connecting pipe, the lower connecting pipe is connected to the top of the mixer, and the upper connecting pipe is connected to the bottom of the dust removal tower.

4. The integrated sintered mixed material dust collector according to claim 3, characterized in that: An upper limit flange is arranged on the inner side of the bottom of the upper connecting pipe, and a lower limit flange cooperating with the upper limit flange is arranged on the top of the lower connecting pipe.

5. The integrated sintered mixed material dust collector according to claim 4, characterized in that: A sealing member for sealing the upper connecting tube and the lower connecting tube is connected to the bottom of the upper connecting tube, and a sealing ring is arranged between the contact surfaces of the sealing member and the upper connecting tube and the lower connecting tube.

6. The integrated sintered mixed material dust collector according to claim 5, characterized in that: The sealing member is threadedly connected to the outside of the upper connecting pipe, and a rotating handle is arranged on the outside of the sealing member.