Anchor rod forming device

By designing a wire rod forming device including a workbench, a first support seat, a rotating mechanism and a second support seat, the problem of errors in the adjustment and bending of the traditional wire rod forming device is solved, and the automation of the wire rod is realized. Consistent molding and specifications improve production efficiency.

CN222428960UActive Publication Date: 2025-02-07JINZHOU RONGDA POWER DEVICES & MATERIALS CO LTD
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Patent Information

Application Number
CN202421093395.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-02-07
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

There are errors in the adjustment and bending process of traditional wire pull rod forming devices, resulting in the molding part being unperpendicular, inconsistent in shape, and high operating strength and low production efficiency.

Method used

Design a wire rod forming device including a work table, a first support seat, a rotating mechanism and a second support seat. The rotating disc is driven by a power device to rotate, and the second support seat is driven to rotate simultaneously, so as to realize the automatic folding of the wire rod by bending columns. Bending, combining V-shaped grooves and positioning mechanisms to ensure consistent molding specifications and lengths.

Benefits of technology

The automatic molding of the wire pull rod is realized, which reduces manual operation, improves production efficiency, ensures the verticality and shape consistency of the molding part, and is suitable for the molding of wire pull rods of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of anchor rod forming, in particular to an anchor rod forming device which comprises a workbench, a first supporting seat, a rotating mechanism and a second supporting seat, and the first supporting seat is fixedly arranged on the workbench; the rotating mechanism comprises a power device and a turntable; the output end of the power device is connected with the turntable; the turntable is rotationally arranged on the workbench; a bending column is arranged in the center of the turntable; the second supporting seat is arranged on the turntable; v-shaped grooves are formed in the first supporting seat and the second supporting seat and are used for mounting anchor rods; positioning mechanisms are arranged on the first supporting seat and the second supporting seat and are used for fixing the anchor rod; a limiting plate is arranged on the side, away from the first supporting base, of the second supporting base. The anchor rod bending device can automatically bend anchor rods of different sizes, the specifications of the formed anchor rods are consistent, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire drawing rod forming, in particular to a wire drawing rod forming device. Background Art

[0002] The cable rod is an important tool widely used in power systems, communication systems and other fields. It is mainly used to connect cables to rods or other metal parts on ground anchors. In the manufacturing process of the cable rod, molding is a key step, which directly affects the quality and performance of the cable rod.

[0003] There are some problems with the traditional wire rod forming device. First, the adjustment plate cannot ensure that the wire rod raw material is parallel to the center line of the bending part, and workers need to adjust it based on experience. This manual adjustment method has errors, resulting in the wire rod raw material forming part not being perpendicular to the center line of the cylinder, the shape of the bent part after bending is not expected, and the length of the formed part is also not expected. This will affect the quality of the wire rod processed in subsequent steps. In severe cases, it may even cause the wire rod to fail to form, wasting raw materials.

[0004] Secondly, when bending round steel, the operator needs to tighten one end of the round steel to bend the other end of the round steel to make a wire drawing rod. This operation method makes the operator's labor intensity high, and the specifications of the wire drawing rods are different. The gap between the two rod heads is large, and the bent wire drawing rods need to be sorted again, which is labor-intensive and time-consuming and has low production efficiency. Utility Model Content

[0005] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a wire rod forming device, which can automatically realize the bending of wire rods of different sizes, and the bending angle can be customized. The specifications of the formed wire rods are consistent, and no further processing is required, thereby improving work efficiency.

[0006] To achieve the above-mentioned purpose, according to an embodiment of the first aspect of the utility model, a wire drawing rod forming device is proposed, comprising a workbench, a first support seat, a rotating mechanism and a second support seat, wherein the first support seat is fixedly arranged on the workbench; the rotating mechanism comprises a power device and a turntable, wherein the power device is arranged at the bottom of the workbench, and the output end of the power device passes through the bottom of the workbench and is connected to the turntable; the turntable is rotatably arranged on the workbench; a bending column is arranged at the center of the turntable, and the second support seat is fixedly arranged on the turntable; a V-shaped groove is provided on the first support seat and the second support seat, and the V-shaped groove is used to install the wire drawing rod; a positioning mechanism is provided on the first support seat and the second support seat, and the positioning mechanism comprises a positioning frame and a guide rod; the positioning frame is arranged above the V-shaped groove, and the guide rods are arranged on both sides of the bottom of the positioning frame and are telescopically connected to the top of the first support seat and the second support seat; a limiting plate is provided on the side of the second support seat away from the first support seat.

[0007] As a further solution of the utility model: a rotating groove is provided on the top of the workbench, the rotating disc is rotatably arranged in the rotating groove, and the size of the rotating disc is adapted to the rotating groove, and the first supporting seat and the second supporting seat are located at the same height.

[0008] As a further solution of the utility model: a slide groove is provided in the rotating groove, and a plurality of balls are arranged at the bottom of the rotating disk, and the balls are slidably arranged in the slide groove.

[0009] As a further solution of the utility model: a guide mechanism is arranged on the workbench, and the guide mechanism includes a mounting seat and a guide rod. The mounting seat is arranged on the workbench, one end of the guide rod is fixedly connected to the mounting seat, and the other end extends into the turntable, and the guide rod is used to maintain the first support seat and the second support seat on the same axis.

[0010] As a further solution of the utility model: an elastic pad is arranged at the bottom of the positioning frame.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. The utility model drives the turntable to rotate through a power device, and the turntable drives the second support seat to rotate synchronously. During the rotation, the bending process of the wire drawing rod is realized through the bending column. The automated forming reduces manual operation and improves production efficiency. At the same time, through the V-groove design, it can adapt to the forming production of wire drawing rods of different sizes and has a wide range of applications.

[0013] 2. The utility model can ensure that the wire drawing rod remains stable during the forming process through the installation cooperation of the positioning frame and the guide rod. At the same time, by arranging a limit plate on the second support seat, it can ensure that the length of the wire drawing rod formed each time is consistent, thereby improving work efficiency.

[0014] 3. The utility model improves the safety of operation during the forming of the wire drawing rod by rotating the turntable in the turning groove. At the same time, the size of the turntable is adapted to the turning groove to reduce the forming error caused by vibration or instability. Furthermore, the first support seat and the second support seat are located at the same height, so that the wire drawing rod placed on the two support seats remains horizontal during the forming process, which is conducive to accurately controlling the bending angle and shape of the wire drawing rod.

[0015] 4. The utility model ensures the stability and smoothness of the turntable during rotation by sliding the ball in the slide groove, reduces the shaking and deviation that may occur during the rotation of the turntable, ensures the precise control of the wire rod during the forming process, reduces friction, and prolongs the service life of the device.

[0016] 5. The utility model can ensure that after the wire rod is formed, the turntable is reset so that the first support seat and the second support seat are always kept on the same axis by setting a guide mechanism, thereby avoiding the forming error caused by the position deviation of the second support seat during the next forming process of the wire rod, and improving the forming quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a cross-sectional view of a wire rod forming device.

[0018] Figure 2 It is a top view of a wire rod forming device.

[0019] Figure 3 This is a schematic diagram of the positioning mechanism installation.

[0020] The reference numerals in the figure are: 1. workbench; 11. rotating groove; 2. first support seat; 21. V-shaped groove; 3. second support seat; 31. limit plate; 4. power device; 5. turntable; 51. bending column; 52. ball bearing; 6. positioning frame; 61. guide rod; 62. elastic pad; 7. mounting seat; 71. guide rod. DETAILED DESCRIPTION

[0021] The technical solution of the utility model will be described clearly and completely in conjunction with the embodiments below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figures 1 to 3As shown, a wire drawing rod forming device includes a workbench 1, a first support seat 2, a rotating mechanism and a second support seat 3, wherein the first support seat 2 is fixedly arranged on the workbench 1; the rotating mechanism includes a power device 4 and a turntable 5, the power device 4 is arranged at the bottom of the workbench 1, and the output end of the power device 4 passes through the bottom of the workbench 1 and is connected with the turntable 5; the turntable 5 is rotatably arranged on the workbench 1; a bending column 51 is arranged at the center of the turntable 5, and the second support seat 3 is fixedly arranged on the turntable 5; V-shaped grooves 21 are provided on the first support seat 2 and the second support seat 3, and the V-shaped grooves 21 are used to install the wire drawing rods; the turntable 5 is driven to rotate by the power device 4, and the turntable 5 drives the second support seat 3 to rotate synchronously, and the bending process of the wire drawing rod is realized by the bending column 51 during rotation, and the automated forming reduces manual operation and improves production efficiency. At the same time, through the design of the V-shaped groove 21, it can adapt to the forming production of wire drawing rods of different sizes and has a wide range of applications.

[0023] A positioning mechanism is provided on the first support seat 2 and the second support seat 3, and the positioning mechanism includes a positioning frame 6 and a guide rod 61; the positioning frame 6 is arranged above the V-shaped groove 21, and the guide rod 61 is arranged on both sides of the bottom of the positioning frame 6 and is telescopically connected to the top of the first support seat 2 and the second support seat 3; a limiting plate 31 is provided on the side of the second support seat 3 away from the first support seat 2.

[0024] By installing and cooperating the positioning frame 6 and the guide rod 61, it can be ensured that the wire drawing rod remains stable during the forming process. At the same time, by arranging a limiting plate 31 on the second support seat 3, it can be ensured that the length of the wire drawing rod formed each time is consistent, thereby improving work efficiency.

[0025] A rotating groove 11 is provided on the top of the workbench 1 , and the rotating disk 5 is rotatably disposed in the rotating groove 11 , and the size of the rotating disk 5 is adapted to the rotating groove 11 , and the first supporting seat 2 and the second supporting seat 3 are located at the same height.

[0026] By rotating the turntable 5 in the rotating groove 11, the safety of the operation during the wire drawing rod forming work is improved. At the same time, the size of the turntable 5 is adapted to the rotating groove 11 to reduce the forming error caused by vibration or instability. Furthermore, the first support seat 2 and the second support seat 3 are located at the same height, so that the wire drawing rod placed on the two support seats remains horizontal during the forming process, which is conducive to accurately controlling the bending angle and shape of the wire drawing rod.

[0027] A slide groove is provided in the rotating groove 11 , and a plurality of balls 52 are provided at the bottom of the rotating disk 5 , and the balls 52 are slidably arranged in the slide groove.

[0028] The sliding of the ball bearing 52 in the slide groove ensures the stability and smoothness of the rotating disk 5 during rotation, reduces the shaking and deviation of the rotating disk 5 during rotation, ensures the precise control of the wire drawing rod during the forming process, reduces friction, and prolongs the service life of the device.

[0029] A guiding mechanism is provided on the workbench 1, and the guiding mechanism includes a mounting seat 7 and a guiding rod 71. The mounting seat 7 is provided on the workbench 1, one end of the guiding rod 71 is fixedly connected to the mounting seat 7, and the other end extends into the turntable 5, and the guiding rod 71 is used to maintain the first supporting seat 2 and the second supporting seat 3 on the same axis.

[0030] The guide mechanism can ensure that after the wire rod is formed, the turntable 5 is reset so that the first support seat 2 and the second support seat 3 are always kept on the same axis, thereby avoiding the forming error caused by the position deviation of the second support seat 3 during the next forming process of the wire rod, and improving the forming quality.

[0031] An elastic pad 62 is disposed at the bottom of the positioning frame 6 .

[0032] By providing the elastic pad 62 , the wire pulling rod can be protected when the wire pulling rod is fixed.

[0033] The working principle of the utility model is as follows: the operator places the wire drawing rod to be formed in the V-groove 21 of the first support seat 2 and the second support seat 3. After one end of the wire drawing rod abuts against the limit plate 31 of the second support seat 3, the positioning frame 6 is adjusted, and the positioning frame 6 is adjusted by telescopic adjustment of the guide rod 61 to ensure that the positioning frame 6 fits tightly above the wire drawing rod to achieve the initial fixation of the wire drawing rod. After the fixation is completed, the power device 4 is started. The power device 4 is preferably a rotating motor. The power device 4 drives the second support seat 3 and the wire drawing rod to rotate synchronously. After the wire drawing rod abuts against the bending column 51, the bending and forming work is realized along the rotation direction.

[0034] The above embodiments are only used to illustrate the technical method of the utility model rather than to limit it. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical method of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the utility model.

Claims

1. A wire rod forming device, comprising a workbench (1), a first support seat (2), a rotating mechanism and a second support seat (3), wherein the first support seat (2) is fixedly arranged on the workbench (1); the rotating mechanism comprises a power device (4) and a turntable (5), the power device (4) is arranged at the bottom of the workbench (1), and the output end of the power device (4) passes through the bottom of the workbench (1) and is connected to the turntable (5); the turntable (5) is rotatably arranged on the workbench (1); It is characterized in that A bending column (51) is arranged at the center of the turntable (5), and the second support seat (3) is fixedly arranged on the turntable (5); The first support seat (2) and the second support seat (3) are provided with V-shaped grooves (21), and the V-shaped grooves (21) are used to install the wire drawing rods; The first support seat (2) and the second support seat (3) are provided with a positioning mechanism, and the positioning mechanism comprises a positioning frame (6) and a guide rod (61); the positioning frame (6) is arranged above the V-shaped groove (21), and the guide rod (61) is arranged on both sides of the bottom of the positioning frame (6) and is telescopically connected to the top of the first support seat (2) and the second support seat (3); A limiting plate (31) is provided on a side of the second support seat (3) away from the first support seat (2).

2. A wire rod forming device according to claim 1, characterized in that: The top of the workbench (1) is provided with a rotating groove (11), the rotating disc (5) is rotatably arranged in the rotating groove (11), and the size of the rotating disc (5) is adapted to the rotating groove (11), and the first supporting seat (2) and the second supporting seat (3) are located at the same height.

3. A wire rod forming device according to claim 2, characterized in that: A slide groove is provided in the rotating groove (11), and a plurality of balls (52) are arranged at the bottom of the rotating disk (5), and the balls (52) are slidably arranged in the slide groove.

4. A wire rod forming device according to claim 1, characterized in that: The workbench (1) is provided with a guide mechanism, the guide mechanism comprising a mounting seat (7) and a guide rod (71), the mounting seat (7) being provided on the workbench (1), one end of the guide rod (71) being fixedly connected to the mounting seat (7), and the other end extending into the turntable (5), the guide rod (71) being used to maintain the first support seat (2) and the second support seat (3) being located on the same axis.

5. A wire rod forming device according to claim 1, characterized in that: An elastic pad (62) is provided at the bottom of the positioning frame (6).