Compatible projection welding tool
By designing a compatible convex welding tool, the positioning components and positioning modules are used to accurately locate the convex welding parts, which solves the problems of low efficiency and inaccurate positioning in the existing technology, and achieves efficient and stable convex welding effects.
Patent Information
- Application Number
- CN202420189177.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-26
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-01-26
AI Technical Summary
The existing convex welding process requires multiple adjustments to the position when welding convex welding parts, resulting in inaccurate positioning, low efficiency, and difficult to be compatible with different tooling.
A compatible convex welder device including an upper convex welder and a lower convex welder device is designed. The convex weld parts are accurately positioned and supported through the positioning components and left and right positioning modules of the lower convex welder device to avoid position adjustment.
It realizes efficient positioning and stable welding of convex welding parts, improves welding efficiency, avoids the problems of false welding and inaccurate positioning, and ensures the stability and reliability of convex welding quality.
Smart Images

Figure CN222429547U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of projection welding equipment, in particular to a compatible projection welding tool. Background Art
[0002] Projection welding is a type of resistance welding process. Projection welding can achieve simultaneous multi-point welding and welding of metal parts with large differences in welding thickness. In order to ensure the position accuracy of the projection weld nut and the consistency of the projection welding quality, as well as to ensure the safety of the operator, projection welding tooling is required for positioning welding.
[0003] In the existing welding process, when welding projection welding parts, most of the time, only one projection welding nut can be welded first, and then the projection welding part is removed, and the position is readjusted before projection welding the other projection welding nut. This not only affects the projection welding efficiency, but also causes inaccurate positioning of the projection welding parts during the projection welding process, resulting in poor projection welding efficiency. Therefore, it is necessary to solve the problem of compatibility of projection welding tooling. Utility Model Content
[0004] The purpose of the utility model is to overcome the shortcomings of the prior art and provide a compatible projection welding tool which is easy to operate and can solve the compatibility problem of projection welding tool and improve welding efficiency.
[0005] The utility model solves the technical problem by adopting the following technical solutions:
[0006] A compatible projection welding tool, comprising an upper projection welding tool and a lower projection welding tool, wherein the lower projection welding tool comprises a lower base plate, a left positioning module, a right positioning module, a lower support column and a positioning assembly, wherein the lower support column is fixedly mounted at the center of the upper surface of the lower base plate, a positioning assembly is arranged at the other end of the lower support column, and the left positioning module and the right positioning module are arranged on the left and right sides of the lower base plate respectively with the support column as the center;
[0007] The upper projection welding tooling includes an upper base plate, an upper support column, an upper electrode and a limit block. The upper support column is fixed at the center of the lower surface of the upper base plate, the other end of the upper support column is provided with an upper electrode, and a plurality of limit blocks are installed on one side of the upper base plate.
[0008] Moreover, the positioning assembly comprises an electrode seat, a lock nut and a positioning pin. The positioning pin is installed on the electrode seat, and the lock nut is sleeved on the positioning pin and screwed on the electrode seat.
[0009] Moreover, the left positioning module includes a left mounting plate, an oblique support, a bottom support, a quick guide and a left support block. The left support block and the bottom support are both installed on the left mounting plate, and the oblique support and the quick guide are respectively installed on opposite sides of the left mounting plate.
[0010] Moreover, the right positioning module includes a right mounting plate, a first support block, a second support block, a third support block, a fourth support block and a fifth support block. The third support block, the fourth support block and the fifth support block are all installed on the right mounting plate, and the first support block and the second support block are respectively installed on opposite sides of the right mounting plate.
[0011] Moreover, the left mounting plate and the lower base plate, and the right mounting plate and the lower base plate are isolated by insulating plates.
[0012] Moreover, adjustment gaskets are arranged between the plurality of support blocks.
[0013] Moreover, the upper base plate, the lower base plate, the support column and the electrode seat are provided with a cooling circulation water channel.
[0014] Moreover, a plurality of handles are arranged at both ends of the upper base plate and the lower base plate.
[0015] The advantages and positive effects of the utility model are:
[0016] The compatible projection welding tool described in the utility model has a simple and compact structure, is easy to operate, and has stable and reliable projection welding quality. When welding projection welding parts, the lower projection welding tool mainly plays a positioning and supporting role, and fits perfectly with the projection welding parts, avoiding the problems of false welding and inaccurate positioning caused by loose support of parts, and the projection welding tool positions the projection welding nuts on the projection welding parts through the left positioning module and the right positioning module. When performing projection welding operations, the position of the projection welding parts no longer needs to be adjusted, thereby further improving the projection welding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the upper projection welding tooling of the utility model.
[0018] Figure 2 It is a structural schematic diagram of the lower projection welding tool of the utility model.
[0019] Figure 3 It is a structural schematic diagram of the projection welding part of the utility model.
[0020] Figure 4 It is a schematic diagram of the structure of the projection welding parts of the utility model after assembly.
[0021] Reference numerals
[0022] 1-handle, 2-upper base plate, 3-limit block, 4-upper support column, 5-upper electrode, 6-locating pin, 7-lock nut, 8-electrode holder, 9-lower support column, 10-fourth support block, 11-fifth support block, 12-second support block, 13-third support block, 14-right mounting plate, 15-first support block, 16-oblique support, 17-bottom support, 18-lower base plate, 19-left support block, 20-left mounting plate, 21-quick guide, 22-first projection welding nut, 23-second projection welding nut. DETAILED DESCRIPTION
[0023] The present invention will be further described in detail below with reference to the accompanying drawings and through specific embodiments. The following embodiments are merely descriptive and not restrictive, and the protection scope of the present invention cannot be limited thereto.
[0024] See also Figure 1-Figure 4 As shown, Figure 1 It is a structural schematic diagram of the upper projection welding tool of the utility model; Figure 2 It is a structural schematic diagram of the lower projection welding tool of the utility model; Figure 3 It is a structural schematic diagram of a projection welding part of the utility model; Figure 4 It is a schematic diagram of the structure of the projection welding parts of the utility model after assembly.
[0025] A compatible projection welding tool, including an upper projection welding tool and a lower projection welding tool, wherein the lower projection welding tool includes a lower base plate 18, a left positioning module, a right positioning module, a lower support column 9 and a positioning assembly, wherein the lower support column 9 is fixedly mounted at the center of the upper surface of the lower base plate 18, and a positioning assembly is arranged at the other end of the lower support column 9, and the left positioning module and the right positioning module are arranged on the left and right sides of the lower base plate 18 with the support column as the center, respectively, to realize the positioning support of the first projection welding nut 22 and the second projection welding nut 23 in the projection welding part;
[0026] The upper projection welding tooling includes an upper base plate 2, an upper support column 4, an upper electrode 5 and a limit block 3. The upper support column 4 is fixedly installed at the center of the lower surface of the upper base plate 2, and the upper electrode 5 is arranged at the other end of the upper support column 4. A plurality of limit blocks 3 are installed on one side of the upper base plate 2.
[0027] The positioning assembly includes an electrode holder 8, a lock nut 7 and a positioning pin 6. The positioning pin 6 is mounted on the electrode holder 8. The lock nut 7 is sleeved on the positioning pin 6 and screwed on the electrode holder 8. The positioning pin 6 is made of KCF metal insulating material, which can position the projection welding parts and prevent shunting during welding. The lock nut 7 is made of conductive material and directly contacts the workpiece.
[0028] Among them, when the upper electrode 5 performs projection welding on the projection welding nut, the projection welding parts are assembled to the projection welding tool body, the upper electrode 5 is concentric with the electrode holder 8, and the upper electrode 5 is pressed down to complete the projection welding. In addition to the function of transmitting current, the lock nut 7 and the positioning pin 6 on the electrode holder 8 also serve as a positioning support point.
[0029] The left positioning module includes a left mounting plate 20, an oblique support 16, a bottom support 17, a quick guide 21 and a left support block 19. The left support block 19 and the bottom support 17 are both installed on the left mounting plate 20 to support different positions of the projection welding parts. The oblique support 16 and the quick guide 21 are respectively installed on the opposite sides of the left mounting plate 20 to clamp the two sides of the projection welding parts.
[0030] The right positioning module includes a right mounting plate 14, a first support block 15, a second support block 12, a third support block 13, a fourth support block 10 and a fifth support block 11. The third support block 13, the fourth support block 10 and the fifth support block 11 are all installed on the right mounting plate 14 for supporting projection welding parts. The first support block 15 and the second support block 12 are respectively installed on opposite sides of the right mounting plate 14 for clamping both sides of the projection welding parts.
[0031] The left mounting plate 20 and the lower base plate 18 , and the right mounting plate 14 and the lower base plate 18 are isolated by insulating plates.
[0032] A 3mm adjustment gasket is arranged between several support blocks, and the thickness of the adjustment gasket can be adjusted according to the actual workpiece.
[0033] The upper base plate 2, the lower base plate 18, the support column and the electrode holder 8 are provided with a cooling circulation water circuit to timely cool the heat generated during the welding process.
[0034] A plurality of handles 1 are provided at both ends of the upper base plate 2 and the lower base plate 18 to facilitate operators to take the parts.
[0035] The projection welding part described in the embodiment of the utility model comprises a first projection welding nut 22 and a second projection welding nut 23 .
[0036] Working process:
[0037] When welding the projection welding parts, the projection welding parts are placed on the lower projection welding fixture, the left positioning module and the right positioning module support and position the projection welding parts, the upper electrode of the upper projection welding fixture is pressed down, and the first projection welding nut and the second projection welding nut are projection welded respectively. The projection welding of the same projection welding parts can be completed on the same device without replacing the projection welding fixture.
[0038] Although the embodiments and drawings of the present invention are disclosed for illustrative purposes, those skilled in the art will appreciate that various substitutions, changes and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and drawings.
Claims
1. A compatible projection welding tool, characterized in that: It includes an upper projection welding fixture and a lower projection welding fixture, wherein the lower projection welding fixture includes a lower base plate, a left positioning module, a right positioning module, a lower support column and a positioning assembly, wherein a lower support column is fixedly mounted at the center of the upper surface of the lower base plate, a positioning assembly is arranged at the other end of the lower support column, and a left positioning module and a right positioning module are arranged on the left and right sides of the lower base plate respectively with the support column as the center; The upper projection welding tooling includes an upper base plate, an upper support column, an upper electrode and a limit block. The upper support column is fixed at the center of the lower surface of the upper base plate, the other end of the upper support column is provided with an upper electrode, and a plurality of limit blocks are installed on one side of the upper base plate.
2. A compatible projection welding tool according to claim 1, characterized in that: The positioning assembly comprises an electrode seat, a lock nut and a positioning pin. The positioning pin is installed on the electrode seat, and the lock nut is sleeved on the positioning pin and screwed on the electrode seat.
3. A compatible projection welding tool according to claim 1, characterized in that: The left positioning module includes a left mounting plate, an oblique support, a bottom support, a quick guide and a left support block. The left support block and the bottom support are both mounted on the left mounting plate, and the oblique support and the quick guide are respectively mounted on opposite sides of the left mounting plate.
4. A compatible projection welding tool according to claim 3, characterized in that: The right positioning module includes a right mounting plate, a first support block, a second support block, a third support block, a fourth support block and a fifth support block. The third support block, the fourth support block and the fifth support block are all installed on the right mounting plate, and the first support block and the second support block are respectively installed on opposite sides of the right mounting plate.
5. A compatible projection welding tool according to claim 4, characterized in that: The left mounting plate and the lower base plate, and the right mounting plate and the lower base plate are isolated by insulating plates.
6. A compatible projection welding tool according to claim 5, characterized in that: Adjustment gaskets are arranged between the supporting blocks.
7. A compatible projection welding tool according to claim 6, characterized in that: The upper base plate, the lower base plate, the support column and the electrode seat are provided with a cooling circulation water circuit.
8. A compatible projection welding tool according to claim 7, characterized in that: A plurality of handles are arranged at both ends of the upper base plate and the lower base plate.