Photovoltaic panel discharging mechanism for series welding machine machining

By designing a photovoltaic panel cutting mechanism including adsorption plate, suction cup, moving mechanism and flipped components, the problem of fixed position and limited working range of photovoltaic panel cutting position in the prior art is solved, and the multi-directional movement of photovoltaic panels is realized and flip, improves the flexibility and stability of the cutting.

CN222433502UActive Publication Date: 2025-02-07邓骁
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Patent Information

Application Number
CN202420809974.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-02-07
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

The existing photovoltaic panel cutting mechanism for string welding machines can only realize the front and back translation of the photovoltaic panel, the cutting position is fixed, which is inconvenient for use, and the working range is limited.

Method used

A discharge mechanism including an adsorption plate, a plurality of suction cups, a base, a fixed plate, a lateral movement mechanism, a lifting mechanism, a longitudinal movement mechanism and a flip assembly are designed. Through the coordinated work of these components, the multi-directional movement of the photovoltaic plate and Flip to improve the flexibility and stability of the cutting.

Benefits of technology

The cutting mechanism can drive the photovoltaic panel to move to different positions, improve the working range and convenience of use, and enhance the applicability and stability of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of photovoltaic panel processing, in particular to a photovoltaic panel blanking mechanism for series welding machine processing, which can drive a photovoltaic panel to move to different positions, improves the stability in use, widens the working range, is convenient to use, and improves the applicability of the device. Comprising an adsorption plate, a plurality of suction cups, a base, a plurality of fixing plates, a transverse moving mechanism, a lifting mechanism, a longitudinal moving mechanism and an overturning assembly, the fixing plates are fixedly installed at the left end and the right end of the base, fixing holes are formed in the fixing plates, the transverse moving mechanism is installed at the top end of the base, and the lifting mechanism is installed on the transverse moving mechanism; the longitudinal moving mechanism is installed on the lifting mechanism, the overturning assembly is installed on the longitudinal moving mechanism, the adsorption plate is installed on the overturning assembly, multiple sets of adsorption pipes are arranged on the surface of the adsorption plate in a penetrating mode, and the bottoms of the adsorption pipes fixedly communicate with suction cups.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic panel processing, in particular to a photovoltaic panel blanking mechanism for processing a string welding machine. Background Art

[0002] Photovoltaic panels are devices that use the photoelectric effect or photochemical effect to convert light energy into electrical energy, and are also called solar chips or photovoltaic cells. In the production process of solar cell modules, it is generally necessary to string together multiple solar cells through a string welding machine, and the solar cells connected by string welding are then unloaded under the action of a material unloading mechanism. Prior art publication number CN219859424U proposes a photovoltaic panel unloading mechanism for string welding machine processing, including a base, the top of the base is fixedly connected with two groups of support plates, and the opposite sides of the two groups of support plates are provided with a transfer mechanism, one side of the transfer mechanism is rotatably connected with a picking mechanism for photovoltaic panel material collection, and the opposite sides of the transfer mechanism are provided with a flipping mechanism that drives the picking mechanism to flip and unload. However, in the process of picking up materials, only the effect of front and back translation can be achieved, and the unloading position is fixed, which is not convenient to use. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a photovoltaic panel unloading mechanism for string welding machine processing, which can drive photovoltaic panels to move to different positions, improve stability during use, increase the working range, facilitate use, and improve the applicability of the device.

[0004] The utility model discloses a photovoltaic panel unloading mechanism for string welding machine processing, comprising an adsorption plate, a plurality of suction cups, a base, a plurality of fixed plates, a transverse movement mechanism, a lifting mechanism, a longitudinal movement mechanism and a flipping assembly. A plurality of fixed plates are fixedly installed at the left and right ends of the base, and fixing holes are arranged on the fixed plates. The transverse movement mechanism is installed at the top of the base, the lifting mechanism is installed on the transverse movement mechanism, the longitudinal movement mechanism is installed on the lifting mechanism, the flipping assembly is installed on the longitudinal movement mechanism, and the adsorption plate is installed on the flipping assembly. A plurality of groups of adsorption tubes are arranged through the surface of the adsorption plate, and the bottom of the adsorption tube is fixedly connected with a suction cup. When in use, the base is placed in the use position, and the base is fixed by the fixed plate. The flipping assembly can be flipped after the suction cup adsorbs the photovoltaic panel to ensure stability during movement. The transverse movement mechanism and the longitudinal movement mechanism can drive the photovoltaic panel to move to different positions, thereby increasing the working range and facilitating use. The lifting mechanism facilitates the smooth unloading work and improves the applicability of the device.

[0005] Preferably, the transverse movement mechanism includes two transverse plates, a threaded rod, a first transmission, a first drive motor, two guide rails and a moving seat, the two transverse plates are fixedly mounted on the left and right ends of the top of the base, the threaded rod is rotatably mounted between the two transverse plates, the input end of the threaded rod is connected to the output end of the first transmission, the input end of the first transmission is connected to the output end of the first drive motor, the two guide rails are symmetrically mounted on the top of the base about the threaded rod, the middle part of the moving seat is screwed on the outer wall of the threaded rod, and the front and rear ends of the moving seat are slidably mounted on the guide rails; starting the first drive motor drives the threaded rod to rotate through the first transmission, the threaded rod drives the moving seat to move left and right on the top of the base, and the moving seat slides on the guide rails when moving, thereby improving the stability of the device during use.

[0006] Preferably, the lifting mechanism includes a supporting tube, a second transmission, a second driving motor, a screw and a lifting column, the supporting tube is fixedly mounted on the top of the moving seat, a connecting plate is provided at the inner lower end of the supporting tube, the second transmission is mounted on the bottom of the connecting plate, the input end of the second transmission is connected to the output end of the second driving motor, the output end of the second transmission is connected with the screw through the connecting plate, the lifting column is slidably mounted inside the supporting tube, and the lifting column is screwed on the outer wall of the screw; starting the second driving motor drives the screw to rotate through the second transmission, thereby pushing the lifting column to move in the supporting tube, which is convenient for adjusting the height, facilitates the smooth unloading work, and improves the applicability of the device.

[0007] Preferably, the longitudinal moving mechanism comprises a longitudinal beam, a guide rod, a moving screw, a third transmission, a third servo motor, a slider, a threaded slider and a moving frame, the longitudinal beam is fixedly connected to the middle portion of the bottom end of the longitudinal beam, a moving groove is provided in the middle portion of the longitudinal beam, and guide grooves are provided at the left and right ends of the moving groove, the guide rod is fixedly installed in the left guide groove, and the moving screw is rotatably installed in the right guide groove, the rear end of the moving screw is connected to the output end of the third transmission, and the input end of the third transmission is connected to the output end of the third servo motor, the slider is slidably installed on the outer wall of the guide rod, the threaded slider is screwed on the outer wall of the moving screw, and the slider and the threaded slider are respectively slidably installed in the guide groove, a moving frame is fixedly installed between the slider and the threaded slider, and the moving frame is slidably installed in the moving groove; starting the third servo motor drives the moving screw to rotate through the third transmission, and the moving screw drives the moving frame to move back and forth in the moving groove through the threaded slider, and when the moving frame moves, it drives the slider to slide on the outer wall of the guide rod, so as to drive the photovoltaic panel to move to different positions.

[0008] Preferably, the flipping assembly includes a second rotating shaft, a rotating arm and a second rotating arm, one end of the second rotating arm is located in the middle of the movable frame, the other end of the second rotating arm is rotatably installed with the rotating arm through the second rotating shaft, a servo motor is arranged on the second rotating shaft, and the adsorption plate is located below the rotating arm; the second rotating shaft drives the rotating arm to rotate, so that the photovoltaic panel flips a certain angle, which is convenient for observing the welding condition at the bottom of the photovoltaic panel after the welding is completed.

[0009] Preferably, a telescopic slot is provided at the bottom of the rotating arm, the telescopic column is slidably installed in the telescopic slot, the electric telescopic rod is fixedly installed in the telescopic slot, the telescopic end of the electric telescopic rod is fixedly connected to the top of the telescopic column, and the bottom end of the telescopic column is fixedly connected to the top of the adsorption plate; after the adsorption plate moves to above the photovoltaic panel, the electric telescopic rod is started to push the telescopic column to slide inside the rotating arm, and the position of the suction cup is fine-tuned so that the suction cup adsorbs the photovoltaic panel for easy use.

[0010] Preferably, one end of the second rotating arm is rotatably installed in the middle of the mobile frame through a rotating shaft, and reduction motors are arranged at both ends of the rotating shaft; the reduction motor drives the second rotating arm to rotate on the mobile frame through the rotating shaft, so that the photovoltaic panel is located directly above the longitudinal beam during the unloading process, thereby ensuring stability during unloading and improving flexibility during use.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: when in use, the base is placed in the use position, and the base is fixed by a fixing plate. The flip assembly can be flipped after the suction cup absorbs the photovoltaic panel to ensure stability during movement. The horizontal moving mechanism and the vertical moving mechanism can drive the photovoltaic panel to move to different positions, thereby increasing the working range and facilitating use. The lifting mechanism facilitates the smooth unloading work and improves the applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the utility model;

[0013] Figure 2 It is a front structural schematic diagram of the utility model;

[0014] Figure 3 It is a front cross-sectional structural schematic diagram of the utility model;

[0015] Figure 4 It is a right side cross-sectional structural schematic diagram of the utility model;

[0016] Figure 5 It is a schematic diagram of the cross-sectional structure of the utility model viewed from above;

[0017] Markings in the attached drawings: 1. adsorption plate; 2. suction cup; 3. base; 4. fixed plate; 5. horizontal plate; 6. threaded rod; 7. first transmission; 8. first drive motor; 9. guide rail; 10. moving seat; 11. support cylinder; 12. second transmission; 13. second drive motor; 14. screw rod; 15. lifting column; 16. longitudinal beam; 17. guide rod; 18. moving screw; 19. third transmission; 20. third servo motor; 21. slider; 22. threaded slider; 23. moving frame; 24. second rotating shaft; 25. rotating arm; 26. electric telescopic rod; 27. telescopic column; 28. second rotating arm. DETAILED DESCRIPTION

[0018] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive. Example

[0019] like Figure 1 , Figure 2 , Figure 3 , pictures and Figure 5As shown, a plurality of fixing plates 4 are fixedly installed at the left and right ends of the base 3, and fixing holes are provided on the fixing plates 4. A plurality of groups of adsorption tubes are penetrated on the surface of the adsorption plate 1, and a suction cup 2 is fixedly connected to the bottom of the adsorption tube. Two cross plates 5 are fixedly installed at the left and right ends of the top of the base 3, and a threaded rod 6 is rotatably installed between the two cross plates 5. The input end of the threaded rod 6 is connected to the output end of the first transmission 7, and the input end of the first transmission 7 is connected to the output end of the first drive motor 8. Two guide rails 9 are symmetrically installed at the top of the base 3 about the threaded rod 6. The middle part of the moving seat 10 is screwed on the outer wall of the threaded rod 6, and the front and rear ends of the moving seat 10 are slidably installed on the guide rails 9. The support cylinder 11 is fixedly installed on the top of the moving seat 10, and a connecting plate is provided at the inner lower end of the support cylinder 11. The second transmission 12 is installed at the bottom of the connecting plate, and the input end of the second transmission 12 is connected to the output end of the second drive motor 13. The output end of the second transmission 12 is connected with a screw rod 14 through the connecting plate. 5 is slidably mounted inside the support cylinder 11, and the lifting column 15 is screwed on the outer wall of the screw rod 14, the middle part of the bottom end of the longitudinal beam 16 is fixedly connected with the longitudinal beam 16, the middle part of the longitudinal beam 16 is provided with a moving groove, and the left and right ends of the moving groove are provided with guide grooves, the guide rod 17 is fixedly mounted in the left guide groove, the moving screw 18 is rotatably mounted in the right guide groove, the rear end of the moving screw 18 is connected to the output end of the third transmission 19, and the input end of the third transmission 19 is connected to the output end of the third servo motor 20, the slider 21 is slidably mounted on the outer wall of the guide rod 17, the threaded slider 22 is screwed on the outer wall of the moving screw 18, and the slider 21 and the threaded slider 22 are slidably mounted in the guide groove respectively, a moving frame 23 is fixedly mounted between the slider 21 and the threaded slider 22, and the moving frame 23 is slidably mounted in the moving groove, the other end of the second rotating arm 28 is rotatably mounted with a rotating arm 25 through a second rotating shaft 24, and a servo motor is arranged on the second rotating shaft 24, and the adsorption plate 1 is located below the rotating arm 25;

[0020] Start the second drive motor 13 and drive the screw rod 14 to rotate through the second transmission 12, thereby pushing the lifting column 15 to move in the support tube 11, which is convenient for adjusting the height, facilitates the smooth progress of the unloading work, and improves the applicability of the device. The second rotating shaft 24 drives the rotating arm 25 to rotate, so that the photovoltaic panel is flipped at a certain angle, which is convenient for observing the welding condition at the bottom of the photovoltaic panel after welding is completed, and improves the flexibility during use. Start the first drive motor 8 and drive the threaded rod 6 to rotate through the first transmission 7. The threaded rod 6 drives the moving seat 10 to move left and right on the top of the base 3. When the moving seat 10 moves, it slides on the guide rail 9, so that the stability of the device during use is improved. Start the third servo motor 20 and drive the moving screw 18 to rotate through the third transmission 19. The moving screw 18 drives the moving frame 23 to move back and forth in the moving groove through the threaded slider 22. When the moving frame 23 moves, it drives the slider 21 to slide on the outer wall of the guide rod 17, which can drive the photovoltaic panel to move to different positions. Example

[0021] like Figure 2 and Figure 4 As shown, on the basis of Example 1, one end of the second rotating arm 28 is located in the middle of the mobile frame 23, one end of the second rotating arm 28 is rotatably installed in the middle of the mobile frame 23 through a rotating shaft, and a reduction motor is arranged at both ends of the rotating shaft, and a telescopic slot is provided at the bottom of the rotating arm 25, and a telescopic column 27 is slidably installed in the telescopic slot, and an electric telescopic rod 26 is fixedly installed in the telescopic slot, and the telescopic end of the electric telescopic rod 26 is fixedly connected to the top of the telescopic column 27, and the bottom end of the telescopic column 27 is fixedly connected to the top of the adsorption plate 1;

[0022] After the adsorption plate 1 moves to the top of the photovoltaic panel, the electric telescopic rod 26 is started to push the telescopic column 27 to slide inside the rotating arm 25, and the position of the suction cup 2 is fine-tuned so that the suction cup 2 adsorbs the photovoltaic panel for easy use. The reduction motor drives the second rotating arm 28 to rotate on the mobile frame 23 through the rotating shaft, so that the photovoltaic panel is located directly above the longitudinal beam 16 during the unloading process, thereby ensuring stability during unloading.

[0023] like Figures 1 to 5As shown, the utility model is a photovoltaic panel unloading mechanism for string welding machine processing. When working, the base 3 is placed in the use position, the base 3 is fixed by the fixing plate 4, the second driving motor 13 is started to drive the screw rod 14 to rotate through the second transmission 12, so as to push the lifting column 15 to move in the supporting tube 11, and adjust the height. After the adsorption plate 1 moves to the top of the photovoltaic panel, the electric telescopic rod 26 is started to push the telescopic column 27 to slide inside the rotating arm 25, and the position of the suction cup 2 is fine-tuned so that the suction cup 2 adsorbs the photovoltaic panel. The second rotating shaft 24 drives the rotating arm 25 to rotate, so that the photovoltaic panel is flipped at a certain angle, which is convenient for the photovoltaic panel after welding. The welding condition at the bottom of the panel is observed, and then the reduction motor drives the second rotating arm 28 to rotate on the mobile frame 23 through the rotating shaft, so that the photovoltaic panel is located directly above the longitudinal beam 16 during the unloading process, and the first drive motor 8 is started to drive the threaded rod 6 to rotate through the first transmission 7, and the threaded rod 6 drives the moving seat 10 to move left and right on the top of the base 3. The third servo motor 20 is started to drive the moving screw 18 to rotate through the third transmission 19, and the moving screw 18 drives the moving frame 23 to move back and forth in the moving groove through the threaded slider 22. When the moving frame 23 moves, it drives the slider 21 to slide on the outer wall of the guide rod 17, which can drive the photovoltaic panel to move to different positions.

[0024] The first transmission 7, the first drive motor 8, the second transmission 12, the second drive motor 13, the third transmission 19 and the third servo motor 20 of the photovoltaic panel unloading mechanism for string welding machine processing of the utility model are purchased on the market, and the technicians in the industry only need to install and operate them according to the accompanying instruction manual, without the need for the technicians in this field to make creative labor.

[0025] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A photovoltaic panel unloading mechanism for string welding machine processing, characterized in that: The invention comprises an adsorption plate (1), a plurality of suction cups (2), a base (3), a plurality of fixed plates (4), a transverse moving mechanism, a lifting mechanism, a longitudinal moving mechanism and a flip assembly, wherein a plurality of fixed plates (4) are fixedly mounted on the left and right ends of the base (3), the fixed plates (4) are provided with fixing holes, the transverse moving mechanism is mounted on the top of the base (3), the lifting mechanism is mounted on the transverse moving mechanism, the longitudinal moving mechanism is mounted on the lifting mechanism, the flip assembly is mounted on the longitudinal moving mechanism, the adsorption plate (1) is mounted on the flip assembly, and a plurality of groups of adsorption tubes are arranged through the surface of the adsorption plate (1), and the bottoms of the adsorption tubes are fixedly connected to the suction cups (2).

2. A photovoltaic panel unloading mechanism for string welding machine processing as claimed in claim 1, characterized in that: The lateral movement mechanism comprises two transverse plates (5), a threaded rod (6), a first transmission (7), a first drive motor (8), two guide rails (9) and a moving seat (10). The two transverse plates (5) are fixedly mounted on the left and right ends of the top of the base (3). The threaded rod (6) is rotatably mounted between the two transverse plates (5). The input end of the threaded rod (6) is connected to the output end of the first transmission (7). The input end of the first transmission (7) is connected to the output end of the first drive motor (8). The two guide rails (9) are symmetrically mounted on the top of the base (3) with respect to the threaded rod (6). The middle part of the moving seat (10) is screwed on the outer wall of the threaded rod (6), and the front and rear ends of the moving seat (10) are slidably mounted on the guide rails (9).

3. A photovoltaic panel unloading mechanism for string welding machine processing as claimed in claim 2, characterized in that: The lifting mechanism comprises a support tube (11), a second transmission (12), a second drive motor (13), a screw rod (14) and a lifting column (15); the support tube (11) is fixedly mounted on the top of the moving seat (10); a connecting plate is arranged at the lower end of the support tube (11); the second transmission (12) is mounted at the bottom of the connecting plate; an input end of the second transmission (12) is connected to an output end of the second drive motor (13); the output end of the second transmission (12) is connected to the screw rod (14) through the connecting plate; the lifting column (15) is slidably mounted inside the support tube (11); and the lifting column (15) is screwed onto the outer wall of the screw rod (14).

4. A photovoltaic panel unloading mechanism for string welding machine processing as claimed in claim 3, characterized in that: The longitudinal moving mechanism comprises a longitudinal beam (16), a guide rod (17), a moving screw rod (18), a third transmission (19), a third servo motor (20), a slider (21), a threaded slider (22) and a moving frame (23). The longitudinal beam (16) is fixedly connected to the middle of the bottom end of the longitudinal beam (16). A moving groove is provided in the middle of the longitudinal beam (16). Guide grooves are provided at the left and right ends of the moving groove. The guide rod (17) is fixedly installed in the left guide groove. The moving screw rod (18) is rotatably installed in the right guide groove. The moving screw rod (18) is fixedly installed in the right guide groove. The rear end of the third transmission (8) is connected to the output end of the third transmission (19), the input end of the third transmission (19) is connected to the output end of the third servo motor (20), the slider (21) is slidably mounted on the outer wall of the guide rod (17), the threaded slider (22) is screwed on the outer wall of the movable screw rod (18), and the slider (21) and the threaded slider (22) are respectively slidably mounted in the guide groove, a movable frame (23) is fixedly mounted between the slider (21) and the threaded slider (22), and the movable frame (23) is slidably mounted in the movable groove.

5. A photovoltaic panel unloading mechanism for string welding machine processing as claimed in claim 4, characterized in that: The flip assembly comprises a second rotating shaft (24), a rotating arm (25) and a second rotating arm (28); one end of the second rotating arm (28) is located in the middle of the moving frame (23); the other end of the second rotating arm (28) is rotatably mounted with the rotating arm (25) via the second rotating shaft (24); a servo motor is arranged on the second rotating shaft (24); and the adsorption plate (1) is located below the rotating arm (25).

6. A photovoltaic panel unloading mechanism for string welding machine processing as claimed in claim 5, characterized in that: A telescopic slot is provided at the bottom of the rotating arm (25), a telescopic column (27) is slidably mounted in the telescopic slot, an electric telescopic rod (26) is fixedly mounted in the telescopic slot, a telescopic end of the electric telescopic rod (26) is fixedly connected to the top of the telescopic column (27), and a bottom end of the telescopic column (27) is fixedly connected to the top of the adsorption plate (1).

7. A photovoltaic panel unloading mechanism for string welding machine processing as claimed in claim 5, characterized in that: One end of the second rotating arm (28) is rotatably mounted on the middle part of the moving frame (23) via a rotating shaft, and both ends of the rotating shaft are connected to a reduction motor.

Citation Information

Patent Citations

  • Photovoltaic panel discharging mechanism for series welding machine machining

    CN219859424U