Safety door guide rail structure for plastic and metal forming machine
By designing a new safety door guide rail structure including guide rail plates, interval adjustment structures and seamless steel pipes, the problems of fatigue, wear and adjustment difficulties of guide rail structures in the prior art are solved, and an efficient and low-cost guide rail structure is realized, which is significantly Improves operating efficiency and equipment life.
Patent Information
- Application Number
- CN202421128542.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The safety door guide structure of existing plastic and metal molding machines is prone to fatigue deformation and wear during long-term reuse, resulting in changes in the gap between the pulley and the guide rail, affecting the stable operation and life of the safety door, and lacks a flexible adjustment mechanism, making it difficult to quickly adapt to maintenance. or adjust the demand.
A new type of safety door guide structure including guide rail plates, interval adjustment structures and seamless steel pipes were designed. The guide plate is formed by flat plate stamping and bending, with an open graphic cross-section and a V-shaped groove. The interval adjustment structure achieves accurate adjustment of the gap of the guide plate through bolts, nuts and washers. The seamless steel pipe is fixed in the V-shaped groove through MIG welding.
The new guide rail structure significantly improves operating efficiency and cost-effectiveness, can quickly adjust the clearance between pulleys and guide rails, extend the service life of the equipment, reduce safety risks, and improve market competitiveness.
Smart Images

Figure CN222436153U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic and metal forming machines, in particular to a safety door guide rail structure for plastic and metal forming machines. Background Art
[0002] In the daily operation of the molding machine, the operator needs to frequently open and close the movable door weighing more than 40kg in order to change the mold and / or remove the product. This process mainly relies on the guide rail structure to support the weight. Long-term repeated actions make the guide rail structure prone to fatigue deformation and wear, which will change the gap between the pulley and the guide rail, thus affecting the stable operation and life of the safety door.
[0003] At present, the common guide rail solutions on the market are: integral aluminum castings and I-beams and other profiles as guide rails. Although the stability performance meets the requirements, the cost is high, and these designs lack flexible adjustment mechanisms. Once there is a problem with the gap between the pulley and the guide rail, it cannot be effectively adjusted, which is not conducive to quickly adapting to the needs of maintenance or adjustment.
[0004] In view of this, a new safety door guide rail structure with a more reasonable structure, lower cost and the ability to easily adjust the gap between the pulley and the guide rail is needed to meet the needs of safe and efficient operation of the molding machine. Utility Model Content
[0005] The technical problem to be solved by the utility model is to overcome the above technical difficulties and provide a safety door guide rail structure for plastic and metal molding machines, which is a new safety door guide rail structure with a more reasonable structure, lower cost and convenient adjustment of the gap between the pulley and the guide rail.
[0006] In order to solve the above technical problems, the technical solution provided by the utility model is:
[0007] A safety door guide rail structure for a plastic or metal forming machine, comprising:
[0008] A pair of guide plates are provided in mirror images on the upper and lower sides; the guide plates are formed by stamping and bending a flat plate, the cross section of the guide plates is an open pattern, the upper open pattern extends from right to left, is bent upwards 90° for the first time, is bent rightwards 90° for the second time, and is bent downwards 90° for the third time, and a V-shaped groove that is concave to the inner side of the guide plates is formed on the plate body formed by the second bending of the guide plates;
[0009] An interval adjustment structure, wherein the opposite side plates of the two guide rail plates are connected via the interval adjustment structure;
[0010] Two seamless steel pipes are provided and are fixed in two V-shaped grooves respectively.
[0011] As an improvement, the interval adjustment structure includes a bolt, a nut 1 and a nut 2; through holes for the bolts to pass through are reserved on the opposite side plates of the two guide rail plates, and after the nut 1 and the nut 2 are respectively threaded onto the bolts, the top plate of the lower guide rail plate is clamped and fixed between the nut 1 and the nut 2. The interval between the two guide rail plates can be adjusted.
[0012] The advantages of the utility model compared with the prior art are:
[0013] 1. Operation efficiency: Through the implementation of this new model, the maintenance and adjustment time can be significantly reduced. The better adjustment function of this new model enables the safety door to adapt to different working conditions, thereby improving the overall operation efficiency and production continuity;
[0014] 2. Cost-effectiveness: Compared with the traditional integral guide rail, the segmented design and adjustability of this new type significantly reduce the production and maintenance costs. The use of precision-bent guide rail plates and standardized seamless steel pipes also reduces material waste and processing costs, and enhances the market competitiveness of the overall structure;
[0015] 3. Reliability and safety: The V-groove structure of the guide plate and the MIG welding connection of the seamless steel pipe ensure the reliable operation of the safety door. In addition, the improved adjustability reduces the wear or deformation of the guide structure, effectively reduces safety risks and extends the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the cross-sectional structure of the utility model in the main viewing direction.
[0017] Figure 2 The utility model Figure 1 A partial enlarged view of .
[0018] Figure 3 It is a schematic structural diagram of the utility model in a side view direction.
[0019] As shown in the figure: 1. Guide plate; 2. V-shaped groove; 3. Seamless steel pipe; 4. Bolt; 5. Nut 1; 6. Nut 2; 7. Washer; 8. Side rib. DETAILED DESCRIPTION
[0020] In the description of the present utility model, it should be understood that the terms "center", "lateral", "up", "down", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more. In addition, the term "including" and any variation thereof are intended to cover non-exclusive inclusions.
[0021] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0022] A safety door guide rail structure for a plastic or metal forming machine, comprising:
[0023] A pair of guide plates 1 are provided in mirror images on the upper and lower sides; the guide plates 1 are formed by stamping and bending a flat plate, the cross section of the guide plate 1 is an open figure, the upper open figure extends from right to left, is bent upwards 90° for the first time, is bent rightwards 90° for the second time, and is bent downwards 90° for the third time, and a V-shaped groove 2 that is recessed to the inner side of the guide plate 1 is formed on the plate body formed by the second bending of the guide plate 1;
[0024] The interval adjustment structure includes a bolt 4, a nut 1 5 and a nut 2 6; through holes for the bolt 4 to pass through are reserved on the opposite side plates of the two guide rail plates 1, and after the nut 1 5 and the nut 2 6 are respectively threadedly sleeved on the bolt 4, the top plate of the lower guide rail plate 1 is clamped and fixed between the nut 1 5 and the nut 2 6. A washer 7 is sandwiched between the nut 1 5 and the nut 2 6 and the top plate of the lower guide rail plate 1, and the washer 7 is an elastic structure and sleeved on the bolt 4; at least two interval adjustment structures are provided on the same guide rail plate 1;
[0025] Two seamless steel pipes 3 are provided and are respectively welded and fixed in two V-shaped grooves 2 by MIG welding technology to optimize mechanical properties and durability.
[0026] As a preferred embodiment, side ribs 8 are formed at the front and rear ends of the guide rail plate 1, respectively, so as to make the guide rail plate 1 as a whole more solid.
[0027] In the specific implementation of this embodiment: by adjusting nut one 5 and nut two 6 at the same time, the spacing between the two guide rail plates 1 can be adjusted, and the adjustment is fine, so that the spacing between the two seamless steel pipes 3 can be adjusted, and finally the gap between the guide rail and the safety door pulley can be accurately adjusted, ensuring the smooth and reliable operation of the safety door under various working conditions.
[0028] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A safety door guide rail structure for plastic and metal forming machines, characterized in that: include: A pair of guide rail plates (1) are arranged in mirror images on the upper and lower sides; the guide rail plates (1) are formed by stamping and bending a flat plate, the cross section of the guide rail plate (1) is an open pattern, the upper open pattern extends from right to left, is bent upwards by 90° for the first time, is bent rightwards by 90° for the second time, and is bent downwards by 90° for the third time, and a V-shaped groove (2) that is recessed toward the inner side of the guide rail plate (1) is formed on the plate body formed by the second bending of the guide rail plate (1); An interval adjustment structure, wherein the opposite side plates of the two guide rail plates (1) are connected via the interval adjustment structure; Two seamless steel pipes (3) are provided and are respectively fixed in the two V-shaped grooves (2).
2. A safety door guide rail structure for a plastic or metal forming machine according to claim 1, characterized in that: The interval adjustment structure comprises a bolt (4), a nut 1 (5) and a nut 2 (6); through holes for the bolt (4) to pass through are respectively reserved on the opposite side plates of the two guide rail plates (1); after the nut 1 (5) and the nut 2 (6) are respectively threadedly sleeved on the bolt (4), the top plate of the lower guide rail plate (1) is clamped and fixed between the nut 1 (5) and the nut 2 (6).
3. A safety door guide rail structure for a plastic or metal forming machine according to claim 2, characterized in that: A washer (7) is sandwiched between the nut one (5) and the nut two (6) and the top plate of the lower guide rail plate (1), and the washer (7) is an elastic structure and is sleeved on the bolt (4).
4. The safety door guide rail structure for plastic and metal forming machines according to claim 1, characterized in that: Side ribs (8) are respectively formed at the front and rear ends of the guide rail plate (1).