Condensation and dust removal all-in-one machine

By designing a condensing and dust removal integrated machine including a shell, a spray head, a refrigerator, a rotating mechanism and a cooling mechanism, the problem of poor separation of gas and dust caused by the incompatibility of existing condensing machines and dust removal machines is solved. Effective separation and condensation of gas and dust is achieved.

CN222438555UActive Publication Date: 2025-02-07XIAN JINGSHIGONG TECH DEV CO LTD
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Patent Information

Application Number
CN202421108117.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-02-07
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

Existing condensers and dust collectors are usually not integrated, resulting in poor separation of gases to be processed from dust.

Method used

A condensing and dust removal integrated machine is designed, including a housing, a spray head, a refrigerator, a rotating mechanism and a cooling mechanism. The spray head is driven to rotate through the transmission rod and gear system, so that the spray liquid is evenly distributed, the separation of gas and dust is achieved, and further condensed through the spiral coil.

Benefits of technology

Effective separation and condensation of gas and dust is achieved, the treatment effect is improved, and through the meshing connection between pinion and large gear, the uniform distribution of spray liquid and cooling efficiency are ensured.

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Abstract

The utility model relates to the technical field of industrial refrigeration, particularly discloses a condensation and dust removal all-in-one machine, and aims to solve the problems that an existing condenser and an existing dust removal machine are not integrated generally, and the separation effect of gas to be treated and dust is poor. A refrigerator; the refrigerator is fixedly arranged on the shell, a motor is fixedly connected to the shell, a transmission rod is fixedly connected to an output shaft of the motor, a liquid storage tank is fixedly connected to the shell, a fan is fixedly connected to the shell, and a liquid outlet and an exhaust port are fixedly formed in the shell. The large gear is driven to rotate through meshing connection of the small gear and the large gear, the large gear drives the transmission pipe to rotate, the transmission pipe drives the supporting frame to rotate, and the supporting frame drives the spraying head to rotate, so that spraying liquid can evenly fall down in the shell, and the spiral coil pipe further condenses dedusted gas.
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Description

Technical Field

[0001] The utility model relates to the technical field of industrial refrigeration, in particular to a condensation and dust removal integrated machine. Background Art

[0002] Tunnel kiln is a tunnel-like kiln built with refractory materials, thermal insulation materials and building materials, equipped with kiln cars and other vehicles. It is a modern continuous firing thermal equipment; tunnel kiln is widely used in the roasting production of ceramic products, and is also used in metallurgical industries such as abrasives. Among them, the latest tunnel kiln designed in Leningrad, Russia is more advanced, and the gas in the tunnel kiln needs to be dusted and condensed before it can be discharged into the atmosphere.

[0003] The existing condenser and dust collector are usually not integrated, and the separation effect of the gas to be treated and the dust is not good, so we propose a condenser and dust collector. Utility Model Content

[0004] In order to improve the problem that the existing condenser and dust collector are usually not integrated and the separation effect of the gas to be processed and the dust is not good, the present application provides an integrated condenser and dust collector.

[0005] The present application provides a condensing dust removal integrated machine adopts the following technical solution:

[0006] A condensing and dust-removing integrated machine, comprising:

[0007] a housing and a plurality of sprinkler heads;

[0008] A refrigerator, the refrigerator is fixedly arranged on the shell, a motor is fixedly connected to the shell, a transmission rod is fixedly connected to the output shaft of the motor, a liquid storage tank is fixedly connected to the shell, a fan is fixedly connected to the shell, and a liquid discharge port and an exhaust port are fixedly opened on the shell;

[0009] A rotating mechanism is arranged on the housing and is used to drive the spray head to rotate so that the spray liquid sprayed by the spray head is evenly distributed in the housing;

[0010] The cooling mechanism is arranged on the refrigerator and is used for cooling the gas in the shell.

[0011] Preferably, the rotating mechanism comprises a transmission tube and a support frame, the transmission tube and the support frame are both rotatably connected to the shell, and the support frame is fixedly connected to the transmission tube.

[0012] Preferably, the cooling mechanism comprises a liquid inlet pipe, a liquid return pipe and a spiral coil, the liquid inlet pipe and the liquid return pipe are both fixedly connected to the refrigerator, and the spiral coil is respectively fixedly connected to the liquid inlet pipe and the liquid return pipe.

[0013] Preferably, a dust-blocking net and a water-blocking net are fixedly connected to the shell, the plurality of spray heads are fixedly connected to the support frame, and the transmission pipe is connected to the plurality of spray heads.

[0014] Preferably, a liquid pump is fixedly connected to the liquid storage tank, and the liquid pump is rotatably connected to the transmission pipe.

[0015] Preferably, a small gear is fixedly connected to the transmission rod, a large gear is fixedly connected to the transmission tube, and the small gear is meshingly connected to the large gear.

[0016] In summary, the present application includes at least one of the following beneficial technical effects:

[0017] 1. By setting a small gear and a large gear, the transmission rod drives the small gear to rotate, the small gear drives the large gear to rotate by meshing with the large gear, the large gear drives the transmission pipe to rotate, the transmission pipe drives the support frame to rotate, and the support frame drives the spray head to rotate, so that the spray liquid can fall evenly in the shell;

[0018] 2. By setting up the spiral coil, the refrigerator injects the coolant into the spiral coil from the liquid inlet pipe to cool the spiral coil, and the coolant flows back into the refrigerator through the return pipe. The spiral coil further condenses the dust-removed gas. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a structural schematic diagram of a condensation and dust removal integrated machine proposed by the utility model;

[0020] Figure 2 This is a schematic diagram of the support frame structure of a condensing and dust-removing integrated machine proposed in the utility model;

[0021] Figure 3 This is a schematic diagram of the connection structure of a large gear and a small gear of a condensation and dust removal integrated machine proposed by the utility model.

[0022] Figure numerals: 1. housing; 2. motor; 3. liquid pump; 4. fan; 5. transmission rod; 6. small gear; 7. large gear; 8. liquid storage tank; 9. refrigerator; 10. liquid inlet pipe; 11. liquid return pipe; 12. dust-proof net; 13. water-blocking net; 14. support frame; 15. sprinkler head; 16. drain port; 17. transmission pipe; 18. spiral coil; 19. exhaust port. DETAILED DESCRIPTION

[0023] The following is combined with Figure 1-3 This application is described in further detail.

[0024] Embodiment 1

[0025] Reference Figure 1-Figure 3 , a condensing and dust removing integrated machine, comprising:

[0026] A housing 1 and a plurality of spray heads 15;

[0027] A refrigerator 9 is fixedly arranged on a housing 1, a motor 2 is fixedly connected to the housing 1, a transmission rod 5 is fixedly connected to the output shaft of the motor 2, a liquid storage tank 8 is fixedly connected to the housing 1, a fan 4 is fixedly connected to the housing 1, and a liquid discharge port 16 and an exhaust port 19 are fixedly opened on the housing 1;

[0028] The rotating mechanism is arranged on the housing 1 and is used to drive the spray head 15 to rotate so that the spray liquid sprayed by the spray head 15 is evenly distributed in the housing 1;

[0029] The cooling mechanism is arranged on the refrigerator 9 and is used to cool the gas in the shell 1 .

[0030] In this embodiment, the rotating mechanism includes a transmission tube 17 and a support frame 14 . The transmission tube 17 and the support frame 14 are both rotatably connected to the housing 1 , and the support frame 14 is fixedly connected to the transmission tube 17 .

[0031] In this embodiment, the cooling mechanism includes a liquid inlet pipe 10, a liquid return pipe 11 and a spiral coil 18. The liquid inlet pipe 10 and the liquid return pipe 11 are both fixedly connected to the refrigerator 9, and the spiral coil 18 is fixedly connected to the liquid inlet pipe 10 and the liquid return pipe 11 respectively.

[0032] In this embodiment, a dust blocking net 12 and a water blocking net 13 are fixedly connected to the shell 1 , a plurality of spray heads 15 are fixedly connected to the support frame 14 , and a transmission pipe 17 is connected to the plurality of spray heads 15 .

[0033] In this embodiment, a liquid pump 3 is fixedly connected to the liquid storage tank 8, and the liquid pump 3 is rotatably connected to the transmission tube 17. A small gear 6 is fixedly connected to the transmission rod 5, and a large gear 7 is fixedly connected to the transmission tube 17. The small gear 6 is meshingly connected to the large gear 7.

[0034] The implementation principle of the condensation and dust removal integrated machine in the embodiment of the present application is as follows: when working, the gas to be treated is first connected to the air inlet of the fan 4, and then the fan 4, the motor 2, the liquid pump 3 and the refrigerator 9 are turned on. The refrigerator 9 is a Donghuatai DHT-100HP water-cooled heat exchanger. The fan 4 blows the gas to be treated into the shell 1, and under the action of the dust-proof net 12, the gas to be treated and the dust in the gas are separated. The liquid pump 3 injects the spray liquid in the liquid storage tank 8 into the spray head 15 through the transmission pipe 17, and sprays it out through the spray head 15. The output shaft of the motor 2 drives the transmission rod 5 to rotate, and the transmission rod 5 drives the pinion 6 to rotate. The pinion 6 is rotated by The meshing connection with the large gear 7 drives the large gear 7 to rotate, the large gear 7 drives the transmission tube 17 to rotate, the transmission tube 17 drives the support frame 14 to rotate, and the support frame 14 drives the spray head 15 to rotate, so that the spray liquid can fall evenly in the shell 1. During the falling process, the spray liquid can initially cool the gas to be treated and clean the dust on the dust-proof net 12. The refrigerator 9 injects the coolant from the liquid inlet pipe 10 into the spiral coil 18, cools the spiral coil 18, and flows back to the refrigerator 9 through the return pipe 11. The spiral coil 18 further condenses the dust-removed gas, and the dust-removed and condensed gas is discharged from the shell 1 through the exhaust port 19.

[0035] Embodiment 2

[0036] The difference between the second embodiment and the first embodiment is that a liquid filter mechanism is connected to the liquid discharge port 16, so that the spray liquid sprayed from the spray head 15 can be separated from the dust, so that the spray liquid can be recycled, thereby improving the utilization rate of the spray liquid.

[0037] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A condensation and dust removal integrated machine, characterized in that: include: A housing (1) and a plurality of spray heads (15); A refrigerator (9), the refrigerator (9) is fixedly arranged on the shell (1), the shell (1) is fixedly connected to a motor (2), the output shaft of the motor (2) is fixedly connected to a transmission rod (5), the shell (1) is fixedly connected to a liquid storage tank (8), the shell (1) is fixedly connected to a fan (4), and the shell (1) is fixedly provided with a liquid discharge port (16) and an air discharge port (19); A rotating mechanism, arranged on the housing (1), used to drive the spray head (15) to rotate so that the spray liquid sprayed by the spray head (15) is evenly distributed in the housing (1); The cooling mechanism is arranged on the refrigerator (9) and is used to cool the gas in the shell (1).

2. The condensation and dust removal integrated machine according to claim 1, characterized in that: The rotating mechanism comprises a transmission tube (17) and a support frame (14); the transmission tube (17) and the support frame (14) are both rotatably connected to the housing (1); and the support frame (14) is fixedly connected to the transmission tube (17).

3. The condensation and dust removal integrated machine according to claim 2, characterized in that: The cooling mechanism comprises a liquid inlet pipe (10), a liquid return pipe (11) and a spiral coil (18); the liquid inlet pipe (10) and the liquid return pipe (11) are both fixedly connected to the refrigerator (9); and the spiral coil (18) is respectively fixedly connected to the liquid inlet pipe (10) and the liquid return pipe (11).

4. The condensation and dust removal integrated machine according to claim 3, characterized in that: The shell (1) is fixedly connected with a dust blocking net (12) and a water blocking net (13), the plurality of spray heads (15) are fixedly connected with a support frame (14), and the transmission pipe (17) is connected with the plurality of spray heads (15).

5. The condensation and dust removal integrated machine according to claim 4, characterized in that: A liquid pump (3) is fixedly connected to the liquid storage tank (8), and the liquid pump (3) is rotatably connected to a transmission pipe (17).

6. The condensation and dust removal integrated machine according to claim 5, characterized in that: A small gear (6) is fixedly connected to the transmission rod (5), a large gear (7) is fixedly connected to the transmission tube (17), and the small gear (6) is meshingly connected to the large gear (7).