Splicing platform device

By designing a multi-positioning component and step-mounted pad platform device, the problem that the existing pad platform can only be suitable for single-size battery cells is solved, and flexible adaptation of battery cells is achieved, improving production efficiency and corporate profits are achieved. .

CN222440552UActive Publication Date: 2025-02-07TONGWEI SOLAR ENERGY (CHENGDU) CO LID
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420023983.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-04
Publication Date
2025-02-07
Estimated Expiration
2034-01-04

AI Technical Summary

Technical Problem

The existing patch platform can only be used for single-size battery cells, resulting in equipment modification when replacing battery cells of different sizes, resulting in equipment shutdown, production capacity loss and corporate profits.

Method used

A tab platform device is designed, by setting a plurality of first positioning parts and second positioning parts to form steps of different distances, and can be adapted to the battery cells of 182mm×91mm and 210mm×105mm sizes at the same time, and only needs to be operated in the equipment. Just adjust the parameters on the interface.

Benefits of technology

It realizes the production of different sizes of battery cells without equipment modification, avoids equipment debugging time, improves production efficiency, and maximizes corporate profits.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222440552U_ABST
    Figure CN222440552U_ABST
Patent Text Reader

Abstract

The utility model discloses a splicing platform device, which comprises a platform component, first positioning components and second positioning components, the first positioning components are provided with first steps, the second positioning components are provided with second steps, and at least two first positioning components which are arranged at intervals in the first direction form a first positioning group. The two second positioning parts arranged at intervals in the first direction form a second positioning group, at least two first positioning groups are distributed in the second direction, and the maximum linear distance between the first steps of the adjacent first positioning groups in the second direction is a first distance; the minimum distance between every two adjacent first positioning sets in the second direction is a second distance, a second positioning set is arranged between every two adjacent first positioning sets, and the maximum linear distance between two second steps in each second positioning set in the first direction is a third distance. And the minimum distance between the two second positioning parts in the second positioning group is a fourth distance. The splicing platform device can adapt to production of battery pieces with different sizes.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaics, in particular to a splicing platform device. Background Art

[0002] In the production process of solar cells, the transfer of silicon wafers or cells between upstream and downstream processes has basically been automated. The current transmission production line transports cells by placing them on the transmission belt. The cells are laid flat on the transmission belt at equal distances. When the number of cells laid on the transmission belt reaches a predetermined number, such as 9 pieces, the transmission belt moves to transfer the cells to the designated position, and then the cell on the transmission belt is lifted up by the splicing platform for the suction mechanism to pick up the material. The cell is positioned twice on the splicing platform by pins. When the cell on the splicing platform is completely picked up, the splicing platform drops and resets to wait for the next round of lifting.

[0003] The current mainstream sizes of solar cells are 182mm×91mm and 210mm×105mm. When the traditional splicing platform lifts the cell for secondary positioning, it mainly relies on positioning pins A and B. Among them, pin A is mainly used to position the long side of the cell (210mm / 182mm), and pin B is used to position the short side of the cell (105mm / 91mm). The splicing platform currently used is only suitable for cells of a certain size. In the actual production process, after producing a cell of one size, such as 210mm×105mm, when changing to another size, such as 182mm×91mm, it is necessary to modify the equipment and adjust the splicing platform of the appropriate size. Because the splicing platform has high precision requirements, the debugging work after the modification takes at least 2-3 days, which will cause the entire line equipment to stop, resulting in a large loss of production capacity and affecting corporate profits. Utility Model Content

[0004] Based on this, it is necessary to provide a splicing platform device. The splicing platform device of the utility model can be applicable to the splicing needs of two sizes of battery cells, such as 210mm×105mm or 182mm×91mm, to meet the requirements of switching production of battery cells of different sizes due to market changes, without the need to reconstruct the equipment production line, improve production efficiency, and maximize corporate profits.

[0005] An embodiment of the present application provides a wafer splicing platform device.

[0006] A sheet splicing platform device comprises a platform component and a positioning component, wherein the positioning component comprises a plurality of first positioning components and a plurality of second positioning components, the first positioning component has a first step, the second positioning component has a second step, wherein at least two of the first positioning components spaced apart along a first direction on the platform component constitute a first positioning group, wherein two of the second positioning components spaced apart along the first direction constitute a second positioning group, at least two of the first positioning groups are distributed along the second direction on the platform component, the maximum straight-line distance between the first steps of adjacent first positioning groups along the second direction is a first distance, the minimum spacing between adjacent first positioning groups along the second direction is a second distance, the first distance is greater than the second distance, at least one group of the second positioning groups is arranged between adjacent first positioning groups, the maximum straight-line distance between two of the second steps in the second positioning group along the first direction is a third distance, the minimum spacing between two of the second positioning components in the second positioning group along the first direction is a fourth distance, the third distance is greater than the fourth distance, and the first direction is perpendicular to the second direction.

[0007] In some embodiments, multiple groups of the second positioning groups are arranged between adjacent first positioning groups, and the multiple groups of the second positioning groups are spaced apart and distributed along the second direction.

[0008] In some embodiments, the first positioning component is detachably connected to the platform component.

[0009] In some embodiments, the second positioning component is detachably connected to the platform component.

[0010] In some embodiments, the width of the first step along the second direction is 5 mm to 12 mm.

[0011] In some embodiments, the width of the second step along the first direction is 3 mm to 5 mm.

[0012] In some embodiments, the platform components include a first platform and a second platform, the first platform and the second platform are spaced apart along the second direction, the two first positioning components on the first positioning group are respectively installed on the first platform and the second platform, and the two second positioning components on the second positioning group are respectively installed on the first platform and the second platform.

[0013] In some embodiments, the sheet splicing platform device further includes a detection component, which is installed on the platform component and located between two adjacent groups of the first positioning groups, and the detection component is used to detect whether there is material on the platform component.

[0014] In some embodiments, the detection component is a position sensor.

[0015] In some embodiments, the first distance is 211mm~213mm, and the first distance is used to match the long side of a battery cell of size 210mm×105mm. The second distance is 183mm~185mm, and the second distance is used to match the long side of a battery cell of size 182mm×91mm. The third distance is 106mm~108mm, and the third distance is used to match the short side of a battery cell of size 210mm×105mm. The fourth distance is 92mm~94mm, and the second distance is used to match the short side of a battery cell of size 182mm×91mm.

[0016] The above-mentioned splicing platform device, by setting a first positioning component, a second positioning component and a first step and a second step thereon, and setting different numbers of first positioning components and second positioning components in the first direction and the second direction, forms a first distance, a second distance, a third distance and a third distance, which can be adapted to the production of 182mm×91mm sized battery cells and 210mm×105mm sized battery cells at the same time. When switching the production of battery cells of different sizes, it is only necessary to switch the parameters or modes on the equipment operation interface, without the need for additional equipment modification to replace the splicing platform, avoiding long-term equipment debugging, meeting the requirements of adjusting the switching production of battery cells of different sizes due to market changes, without the need to re-modify the equipment production line, improving production efficiency, and maximizing corporate profits. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application, and those skilled in the art can obtain other drawings based on these drawings without creative work.

[0018] In order to more completely understand the present application and its beneficial effects, the following description will be given in conjunction with the accompanying drawings. In the following description, the same reference numerals represent the same parts.

[0019] FIG1 is a schematic diagram of a sheet splicing platform device according to an embodiment of the present invention;

[0020] FIG2 is a side view of two adjacent first positioning groups of a sheet splicing platform device according to an embodiment of the present invention;

[0021] FIG3 is a side view of a second positioning group of a sheet splicing platform device according to an embodiment of the present invention;

[0022] FIG4 is a schematic diagram of a wafer splicing platform device according to an embodiment of the present invention adapted to a battery wafer of size 210 mm×105 mm;

[0023] FIG. 5 is a schematic diagram of a wafer splicing platform device according to an embodiment of the present invention adapted to a battery wafer of size 182 mm×91 mm.

[0024] Description of Reference Numerals

[0025] 10. Panel-joining platform device; 100. Platform component; 101. First platform; 102. Second platform; 201. First positioning group; 202. Second positioning group; 210. First positioning component; 211. First step; 220. Second positioning component; 221. Second step; 300. Detection component; L1. First distance; L2. Second distance; L3. Third distance; L4. Fourth distance; 20. Battery cell. DETAILED DESCRIPTION

[0026] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.

[0027] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0028] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0030] In the description of the present utility model, "several" means more than one, "many" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used to distinguish the technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0032] The present application provides a wafer splicing platform device 10 to solve the problem that the existing wafer splicing platform can only be used for splicing silicon wafers or battery cells 20 of a single size, and equipment modification is required when changing to silicon wafers or battery cells 20 of different sizes. The modification and debugging work takes at least 2-3 days, causing the entire line equipment to stop, resulting in a large loss of production capacity and affecting the company's profits. The wafer splicing platform device 10 will be described below in conjunction with the accompanying drawings.

[0033] The wafer splicing platform device 10 provided in the embodiment of the present application is exemplarily shown in FIG1 , which is a schematic diagram of the structure of the wafer splicing platform device 10 provided in the embodiment of the present application. The wafer splicing platform device 10 of the present application can be used for the production of silicon wafers or battery cells 20 of different sizes. For example, the wafer splicing platform device 10 of the present application can be adapted to the production of battery cells 20 of 182 mm×91 mm size and battery cells 20 of 210 mm×105 mm size at the same time.

[0034] In order to more clearly illustrate the structure of the sheet splicing platform device 10 , the sheet splicing platform device 10 will be introduced below with reference to the accompanying drawings.

[0035] For example, please refer to Fig. 1, which is a schematic diagram of the structure of a splicing platform device 10 provided in an embodiment of the present application. A splicing platform device 10 includes a platform component 100 and a positioning component.

[0036] The positioning component includes a plurality of first positioning components 210 and a plurality of second positioning components 220. The first positioning component 210 has a first step 211. The second positioning component 220 has a second step 221. At least two first positioning components 210 spaced apart along the first direction on the platform component 100 form a first positioning group 201. Two second positioning components 220 spaced apart along the first direction form a second positioning group 202. At least two first positioning groups 201 are distributed along the second direction on the platform component 100. The maximum straight-line distance between the first steps 211 of adjacent first positioning groups 201 along the second direction is the first distance L1. The minimum spacing between adjacent first positioning groups 201 along the second direction is the second distance L2. The first distance L1 is greater than the second distance L2. At least one second positioning group 202 is arranged between adjacent first positioning groups 201. The maximum straight-line distance between two second steps 221 in the second positioning group 202 along the first direction is the third distance L3. The minimum spacing between two second positioning components 220 in the second positioning group 202 along the first direction is the fourth distance L4. The third distance L3 is greater than the fourth distance L4. The first direction is perpendicular to the second direction.

[0037] In some embodiments, multiple groups of second positioning groups 202 are arranged between adjacent first positioning groups 201. The multiple groups of second positioning groups 202 are spaced apart along the second direction. Preferably, as shown in FIG1 , two groups of second positioning groups 202 are arranged between adjacent first positioning groups 201. The multiple groups of second positioning groups 202 can improve the positioning accuracy of the silicon wafer or battery cell 20. The distance between two adjacent groups of second positioning groups 202 is not limited.

[0038] In some embodiments, referring to Fig. 1, Fig. 1 shows two sets of first positioning groups 201. It is not difficult to understand that the first positioning member 210 can be provided with first steps 211 on both sides thereof, so that the first positioning member 210 can simultaneously assist in supporting two silicon wafers or battery cells 20, thereby improving the use efficiency of the first positioning member 210.

[0039] In some embodiments, the first positioning member 210 is detachably connected to the platform member 100. The detachable connection between the first positioning member 210 and the platform member 100 facilitates the disassembly, maintenance, and replacement of the first positioning member 210.

[0040] In some embodiments, the second positioning member 220 is detachably connected to the platform member 100. The detachable connection between the second positioning member 220 and the platform member 100 facilitates the disassembly, maintenance, and replacement of the first positioning member 210.

[0041] In some embodiments, the width of the first step 211 along the second direction is 5 mm to 12 mm, which is used to support the two ends of the silicon wafer or battery wafer 20 in the length direction.

[0042] In some embodiments, the width of the second step 221 along the first direction is 3 mm to 5 mm, which is used to support the two ends of the silicon wafer or battery cell 20 in the width direction.

[0043] In some embodiments, the platform component 100 includes a first platform 101 and a second platform 102. The first platform 101 and the second platform 102 are spaced apart along the second direction. The two first positioning components 210 on the first positioning group 201 are respectively mounted on the first platform 101 and the second platform 102, and the two second positioning components 220 on the second positioning group 202 are respectively mounted on the first platform 101 and the second platform 102. The interval between the first platform 101 and the second platform 102 can be operated by a conveyor belt and a silicon wafer or battery cell 20 on the conveyor belt. The conveyor belt runs between the first platform 101 and the second platform 102, so that the platform component 100 can be lifted directly to lift the silicon wafer or battery cell 20 on the conveyor belt for secondary positioning.

[0044] In some embodiments, the sheet splicing platform device 10 further includes a detection component 300. The detection component 300 is installed on the platform component 100 and is located between two adjacent first positioning groups 201. The detection component 300 is used to detect whether there is material on the platform component 100.

[0045] In some embodiments, the detection component 300 is a position sensor. When the detection component 300 detects that there is material on the splicing platform, the platform component 100 is driven by the driving mechanism to lift the material on the conveyor belt, such as silicon wafers and battery cells 20, and at the same time, the first positioning group 201 and the second positioning group 202 on the platform component 100 cooperate with each other to achieve secondary positioning of the silicon wafer or battery cell 20.

[0046] In some embodiments, as shown in FIG. 2 and FIG. 4 , the first distance L1 is 211 mm to 213 mm, and the first distance L1 is used to match the long side of the battery cell 20 of 210 mm×105 mm size, and the second distance L2 is 183 mm to 185 mm, and the second distance L2 is used to match the long side of the battery cell 20 of 182 mm×91 mm size. As shown in FIG. 3 and FIG. 5 , the third distance L3 is 106 mm to 108 mm, and the third distance L3 is used to match the short side of the battery cell 20 of 210 mm×105 mm size, and the fourth distance L4 is 92 mm to 94 mm, and the second distance L2 is used to match the short side of the battery cell 20 of 182 mm×91 mm size. The above distance ranges are slightly larger than the length and width of the corresponding battery cell 20, so that a certain margin space is left, so that the battery cell 20 can enter the tab assembly and the positioning component.

[0047] The above-mentioned splicing platform device 10, by setting a first positioning component 210, a second positioning component 220 and a first step 211 and a second step 221 thereon, and setting different numbers of first positioning components 210 and second positioning components 220 in the first direction and the second direction, forms a first distance L1, a second distance L2, a third distance L3 and a third distance L3, which can be adapted to and compatible with the production of 182mm×91mm size battery cells 20 and 210mm×105mm size battery cells 20. When switching the production of battery cells 20 of different sizes, it is only necessary to switch the parameters or modes on the equipment operation interface, without the need for additional equipment modification to replace the splicing platform, avoiding long-term equipment debugging, meeting the requirements of adjusting the switching production of battery cells 20 of different sizes due to market changes, without the need to re-modify the equipment production line, improving production efficiency, and maximizing corporate profits.

[0048] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0049] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0050] The above-mentioned embodiments only express several implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A sheet splicing platform device (10), characterized in that: The invention comprises a platform component (100) and a positioning component, wherein the positioning component comprises a plurality of first positioning components (210) and a plurality of second positioning components (220), wherein the first positioning component (210) has a first step (211), and the second positioning component (220) has a second step (221), wherein at least two of the first positioning components (210) arranged at intervals along a first direction on the platform component (100) form a first positioning group (201), wherein two of the second positioning components (220) arranged at intervals along the first direction form a second positioning group, and at least two of the first positioning groups (201) are distributed along the second direction on the platform component (100), and the adjacent first positioning groups (201) are arranged at intervals along the first direction. The maximum straight-line distance between the first steps (211) along the second direction is a first distance, the minimum spacing between adjacent first positioning groups (201) along the second direction is a second distance, the first distance is greater than the second distance, at least one group of second positioning groups (202) is arranged between adjacent first positioning groups (201), the maximum straight-line distance between two second steps (221) in the second positioning group (202) along the first direction is a third distance, the minimum spacing between two second positioning components (220) in the second positioning group (202) along the first direction is a fourth distance, the third distance is greater than the fourth distance, and the first direction is perpendicular to the second direction.

2. The sheet splicing platform device (10) according to claim 1, characterized in that: A plurality of second positioning groups (202) are arranged between adjacent first positioning groups (201), and the plurality of second positioning groups (202) are spaced apart and distributed along the second direction.

3. The sheet splicing platform device (10) according to claim 1, characterized in that: The first positioning component (210) is detachably connected to the platform component (100).

4. The sheet splicing platform device (10) according to claim 1, characterized in that: The second positioning component (220) is detachably connected to the platform component (100).

5. The sheet splicing platform device (10) according to any one of claims 1 to 4, characterized in that: The width of the first step (211) along the second direction is 5 mm to 12 mm.

6. The sheet splicing platform device (10) according to any one of claims 1 to 4, characterized in that: The width of the second step (221) along the first direction is 3 mm to 5 mm.

7. The sheet splicing platform device (10) according to any one of claims 1 to 4, characterized in that: The platform component (100) comprises a first platform (101) and a second platform (102); the first platform (101) and the second platform (102) are spaced apart along the second direction; the two first positioning components (210) on the first positioning group (201) are respectively mounted on the first platform (101) and the second platform (102); and the two second positioning components (220) on the second positioning group (202) are respectively mounted on the first platform (101) and the second platform (102).

8. The sheet splicing platform device (10) according to any one of claims 1 to 4, characterized in that: The sheet splicing platform device (10) further comprises a detection component (300), wherein the detection component (300) is mounted on the platform component (100) and is located between two adjacent groups of the first positioning groups (201), and the detection component (300) is used to detect whether there is material on the platform component (100).

9. The sheet splicing platform device (10) according to claim 8, characterized in that: The detection component (300) is a position sensor.

10. The sheet splicing platform device (10) according to any one of claims 1 to 4 and 9, characterized in that: The first distance is 211 mm to 213 mm, and the first distance is used to match the long side of a battery cell (20) with a size of 210 mm×105 mm; the second distance is 183 mm to 185 mm, and the second distance is used to match the long side of a battery cell (20) with a size of 182 mm×91 mm; the third distance is 106 mm to 108 mm, and the third distance is used to match the short side of a battery cell (20) with a size of 210 mm×105 mm; and the fourth distance is 92 mm to 94 mm, and the second distance is used to match the short side of a battery cell (20) with a size of 182 mm×91 mm.