Positioning and clamping anti-separation mechanism

By designing a positioning clamping and anti-disengagement mechanism including mechanism fixing plate, dead gear, proximity switch, positioning jaw and cylinder, the problem of inaccurate positioning of crystal support and loosening of jaws in the photovoltaic industry is solved, and the problem of inaccurate positioning of crystal support and loosening of jaws is achieved. High-precision crystal support positioning and anti-disengagement function improve production efficiency.

CN222440581UActive Publication Date: 2025-02-07LIANZHI (DALIAN) INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421097025.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-02-07
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

During the production process of the existing photovoltaic industry, the positioning of the crystal retentate is not accurate enough, resulting in the inability to detect the displacement, affecting subsequent processing. The robot clamping jaws are easily brought out when the crystal retentate is loosened, resulting in low production efficiency.

Method used

Design a positioning and clamping anti-disengagement mechanism, including mechanism fixing plate, dead gear, proximity switch, positioning jaw and cylinder, through the cooperation of hinge pin and connecting rod, precise control of clamping and loosening, and control through PLC The system realizes automated operations.

Benefits of technology

This mechanism can stably position and clamp the crystal support, prevent disengagement, improve positioning accuracy, avoid the problem that the workpiece does not actually disengage after disengagement due to position clamping and loosening, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222440581U_ABST
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Abstract

The utility model belongs to the technical field of photovoltaic clamps, and discloses a positioning and clamping anti-separation mechanism. Comprising a mechanism fixing plate; a dead gear is arranged on the mechanism fixing plate, and a proximity switch is arranged on the dead gear; a positioning clamping jaw for clamping and positioning the crystal support is arranged adjacent to the proximity switch; a connector is arranged in the middle of the positioning clamping jaw; the tail end of the connector is connected with a cylinder rod of a cylinder; the positioning clamping jaw comprises two clamping jaws, the connector is arranged between the two clamping jaws, each clamping jaw is connected with the connector through a connecting rod, and the two connecting rods are connected with the connector through hinge pins. The crystal support can be stably positioned and clamped and prevented from being separated, the overall positioning precision is improved, separation due to position clamping is prevented, and the situation that a workpiece is actually not separated after being loosened is prevented. The whole structure is simple, operation is convenient, and the device can be applied to various working conditions.
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Description

Technical Field

[0001] The utility model belongs to the technical field of photovoltaic clamps, and relates to a positioning, clamping and anti-separation mechanism, and specifically relates to a positioning, clamping, anti-separation and anti-material carrying mechanism with a mechanical dead point. Background Art

[0002] In the photovoltaic industry, when the workshop is producing, it is necessary to position the crystal tray and then process the workpiece. However, the existing methods are generally to grab by a manipulator, move the truss into position, or grab by a robot. However, these operations are all rough positioning and cannot accurately position the crystal tray. The crystal tray and the workpiece are relatively large. When the whole is driven to move, because there is no clamping positioning, sometimes the displacement found cannot be detected, which affects the subsequent processing. If the robot gripper is used to release the crystal tray before the next step after it is in place, it is easy to bring out the crystal tray and the workpiece. As a result, the subsequent work cannot be carried out. The overall production efficiency is greatly affected. Utility Model Content

[0003] The purpose of the utility model is to overcome the shortcomings of the above-mentioned background technology and provide a positioning clamping anti-separation mechanism, which can stably position and clamp the crystal holder to prevent it from separating, improve the overall positioning accuracy, prevent the workpiece from separating due to clamping, and prevent the workpiece from actually not separating after loosening. The overall structure is simple, the operation is convenient, and it can be applied to a variety of working conditions.

[0004] The technical solution adopted by the utility model to solve the technical problem is: a positioning clamping anti-separation mechanism, including a mechanism fixing plate; a dead stop is arranged on the mechanism fixing plate, and a proximity switch is arranged on the dead stop; a positioning clamping claw for clamping and positioning the crystal holder is arranged adjacent to the proximity switch; a joint is arranged in the middle of the positioning clamping claw, and the end of the joint is connected to the cylinder rod of the cylinder; the positioning clamping claw includes two clamping claws, and the joint is arranged between the two clamping claws, each clamping claw and the joint are connected by a connecting rod, and the two connecting rods and the joint are connected by a hinge pin.

[0005] The connecting rod is connected to the clamping jaw via a hinge pin.

[0006] Preferably, two proximity switches are provided, and the proximity switches are arranged on the dead stop via a switch bracket.

[0007] The end of the joint is connected with the front end of the cylinder rod of the cylinder through an optical axis, and a supporting guide is arranged on the outer periphery of the optical axis.

[0008] The supporting guide is arranged on the bearing seat, and the bearing seat is arranged on the mechanism fixing plate.

[0009] Furthermore, the cylinder is arranged on the positioning main board, and the cylinder handle is engaged with the positioning main board.

[0010] Furthermore, the supporting guide member is a linear bearing or a copper sleeve.

[0011] Furthermore, a link seat is provided at one end of the mechanism fixing plate; the link seat is used to connect and fix the positioning clamping anti-separation mechanism with other equipment, including but not limited to transplanters, trusses, and robots. The link seat is preferably provided at the end opposite to the positioning clamping claw.

[0012] The mechanism is also equipped with a PLC control system, and the cylinder and the proximity switch are respectively connected to the PLC control system. And a certain fixed model is locally limited to achieve its specific working function.

[0013] The two ends of the crystal holder of the utility model are provided with positioning grooves for positioning and clamping of the positioning claws, the bottom end is an arc surface, the upper ends of the two sides of the arc surface are inclined surfaces, and the upper end is a V-shaped surface as a whole, and the bottom is an arc surface-shaped positioning groove.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] The utility model provides a positioning, clamping and anti-separation mechanism, which can stably position and clamp the crystal holder to prevent it from separating, improve the overall positioning accuracy, prevent the workpiece from separating due to clamping, and prevent the workpiece from not actually separating after loosening. The overall structure is simple, the operation is convenient, and it can be applied to a variety of working conditions. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0017] Figure 1 It is a top view of a positioning, clamping and anti-separation mechanism of the utility model.

[0018] Figure 2 It is a front view of a positioning, clamping and anti-separation mechanism of the utility model.

[0019] Figure 3 The utility model is a bottom view of a positioning, clamping and anti-separation mechanism.

[0020] Figure 4 It is a side view of a positioning, clamping and anti-separation mechanism of the utility model.

[0021] In the figure, 1. positioning main board, 2. mechanism fixing plate, 3. positioning clamp, 4. hinge pin, 5. connecting rod, 6. optical axis, 7. bearing seat, 8. supporting guide, 9. dead stop, 10. cylinder, 11. connecting seat, 12. proximity switch, 13. crystal support. DETAILED DESCRIPTION

[0022] The following is a further description of the utility model in conjunction with the accompanying drawings of the specification, but the utility model is not limited to the following embodiments. The mechanism provided by the utility model can directly load and unload the front-end, middle-end, and back-end automation equipment such as trusses, ground rails / robots, etc. The corresponding workpiece and crystal tray positioning can be automatically completed. No human intervention is required throughout the process.

[0023] Example 1

[0024] A positioning clamping anti-separation mechanism, such as Figure 1-Figure 4 As shown, it includes a mechanism fixing plate 2; a dead stop 9 is arranged on the mechanism fixing plate 2, and a proximity switch 12 is arranged on the dead stop 9; a positioning clamp 3 for clamping and positioning the crystal holder 13 is arranged adjacent to the proximity switch 12; a joint is arranged in the middle of the positioning clamp 3, and the end of the joint is connected to the cylinder rod of the cylinder 10; the positioning clamp 3 includes two clamps, and the joint is arranged between the two clamps, each clamp and the joint are connected by a connecting rod 5, and the two connecting rods 5 are connected to the joint by a hinge pin 4.

[0025] The connecting rod 5 is connected to the clamping jaw via a hinge pin 4 .

[0026] Two proximity switches 12 are provided, and the proximity switches 12 are provided on the dead stop 9 via a switch bracket.

[0027] The end of the joint is connected to the front end of the cylinder rod of the cylinder 10 through the optical axis 6, and a supporting guide 8 is arranged on the outer periphery of the optical axis 6.

[0028] The supporting guide member 8 is arranged on the bearing seat 7 , and the bearing seat 7 is arranged on the mechanism fixing plate 2 .

[0029] The cylinder 10 is arranged on the positioning main board 1 , and the cylinder 10 is closed on the positioning main board 1 .

[0030] The supporting guide member 8 is a linear bearing or a copper sleeve.

[0031] A link seat 11 is provided at one end of the mechanism fixing plate 2 ; the link seat 11 is used to connect and fix the positioning clamping anti-separation mechanism with other equipment, including but not limited to transplanters, trusses, and robots. The link seat 11 is preferably provided at the end opposite to the positioning clamp 3 .

[0032] The mechanism is also equipped with a PLC control system, and the cylinder 10 and the proximity switch 12 are respectively connected to the PLC control system. And a certain fixed model is locally limited to achieve its specific working function.

[0033] During specific operation, take the installation of the utility model mechanism in the gripper of the existing truss as an example, connect it to the corresponding ball screw nut on the truss gripper through the link seat 11, and drive the mechanism to take and discharge materials into the slicer through the screw of the truss gripper. The above is only to illustrate a specific working method of the present application, and the present application is not limited to this method. When the positioning, clamping and anti-separation mechanism of the utility model is in place, the cylinder 10 drives the cylinder rod to contract forward and backward, and then drives the joint to clamp the crystal support 13 with two claws driven by the hinge pin 4 and the connecting rod 5. The positioning is accurate by clamping and positioning with the positioning jaws 3 and the positioning groove on the crystal support 13. A linear bearing or a copper sleeve is set on the optical axis 6 for guiding and bearing radial force, and the joint is connected to the connecting rod 5 to drive the hand gripper to clamp and position. The hand grips on both sides are symmetrical. When clamping, the clamping surface is the V-shaped surface of the positioning groove of the crystal support 13. The head end of the crystal support 13 is against the dead stop 9 to achieve clamping. At this time, the three points of the rotating parts of the two connecting rods 5 and the hinge pin parts of the joint are in the same straight line, and the dead point of the stroke. This dead point can ensure that the clamp will not open when it is not subjected to external forces other than the axial force, thereby making the clamp safer and more reliable. After processing, the crystal support 13 and the workpiece are moved to the position to be released through the truss and the gripper, and the positioning clamp 3 begins to release. The release process is the opposite of the clamping process. The connecting rod 5 dead point is destroyed by extending the cylinder 10, thereby releasing the crystal support 13 and achieving the separation of the crystal support 13. Two left and right proximity switches 12 are set at the front end of the mechanism to detect the state of the crystal support 13. When the crystal support 13 is in the clamping state, any one of the proximity switches 12 has a signal interruption, which can determine that the crystal support 13 has displacement, and feedback to the PLC control system, interrupting the processing, and resuming the processing after the fault is eliminated. When the crystal support 13 is in the released state, the two proximity switches 12 should be in the non-triggered state. If any one of the two proximity switches 12 has a trigger signal, it can be determined that the crystal support 13 is not safely released, and the processing is immediately interrupted and resumed after the fault is eliminated.

[0034] Although the utility model has been described in detail above with general descriptions and specific embodiments, it is obvious to those skilled in the art that some modifications or improvements can be made to the utility model. Therefore, these modifications or improvements made without departing from the spirit of the utility model are within the scope of protection claimed by the utility model.

Claims

1. A positioning, clamping and anti-separation mechanism, characterized in that: The invention comprises a mechanism fixing plate (2); a dead stop (9) is arranged on the mechanism fixing plate (2), and a proximity switch (12) is arranged on the dead stop (9); a positioning clamp (3) for clamping and positioning a crystal support (13) is arranged adjacent to the proximity switch (12); a joint is arranged in the middle of the positioning clamp (3), and the end of the joint is connected to the cylinder rod of the cylinder (10); the positioning clamp (3) comprises two clamps, and the joint is arranged between the two clamps, each clamp and the joint are connected by a connecting rod (5), and the two connecting rods (5) are connected to the joint by a hinge pin (4).

2. A positioning, clamping and anti-separation mechanism as claimed in claim 1, characterized in that: The connecting rod (5) is connected to the clamping claw via a hinge pin (4).

3. A positioning, clamping and anti-separation mechanism as claimed in claim 1, characterized in that: Two proximity switches (12) are provided, and the proximity switches (12) are arranged on the dead stop (9) via a switch bracket.

4. A positioning, clamping and anti-separation mechanism as claimed in claim 1, characterized in that: The end of the joint is connected to the front end of the cylinder rod of the cylinder (10) through an optical axis (6), and a supporting guide (8) is arranged on the outer periphery of the optical axis (6).

5. A positioning, clamping and anti-separation mechanism as claimed in claim 1, characterized in that: The cylinder (10) is arranged on the positioning main board (1).

6. A positioning, clamping and anti-separation mechanism as claimed in claim 1, characterized in that: A link seat (11) is provided at one end of the mechanism fixing plate (2).

7. A positioning, clamping and anti-separation mechanism as claimed in claim 4, characterized in that: The supporting guide member (8) is arranged on the bearing seat (7), and the bearing seat (7) is arranged on the mechanism fixing plate (2).