Small-sized steam corn tabletting all-in-one machine

Abstract

The utility model relates to the technical field of grain processing, in particular to a small steam corn tabletting all-in-one machine. The frame is installed above the water tank and the electric control cabinet, the spiral conveyor is installed in the frame, the hardening and tempering tower is installed on the hanging frame, and the water pump and the water tank are arranged below the frame, so that the size of the all-in-one machine is reduced, and the hardening and tempering tower and the spiral conveyor are both connected with the steam generator; and then the corn enters the spiral conveyor to be subjected to secondary curing heating, so that the size of heating equipment is reduced while the curing degree of the corn is ensured, and the corn enters the tablet press to be pressed after leaving the spiral conveyor.

Description

Technical Field

[0001] The utility model relates to the technical field of grain processing. Background Art

[0002] In the process of flaking corn, the corn needs to be ripened and then flaked. In order to fully ripen the corn, the whole set of corn flaking machine is often huge in size, requiring a large amount of space, manpower and capital. Some small farms are small in scale and cannot be self-sufficient. If the size of the flaking machine is to be reduced, it will affect the maturity of the corn and the flaking of the corn. Utility Model Content

[0003] In order to solve the technical problem that the tablet press in the prior art is large in size and the maturity of corn will be affected if the size is reduced, the utility model provides a small steam corn tablet press integrated machine.

[0004] The technical solution adopted by the utility model to achieve the above-mentioned purpose is:

[0005] A small steam corn tableting machine is provided. A water tank 5, a water pump 9, a steam generator 4 and an electric control cabinet 3 are installed on a base 8. The water tank 5 is connected to the water pump 9, which is connected to the steam generator 4. A frame 7 is installed on the water tank 5 and the electric control cabinet 3. A screw conveyor 2 is installed in the frame 7. A quenching and tempering tower 1 is installed on the frame 7. A discharge port 107 of the quenching and tempering tower 1 is connected to a material inlet 209 of the screw conveyor 2. A tableting machine 6 is arranged below a material outlet 210 of the screw conveyor 2. The electric control cabinet 3 is connected to the water pump 9, the steam generator 4, the screw conveyor 2 and the quenching and tempering tower 1 through a wire. A steam outlet 401 of the steam generator 4 is connected to the quenching and tempering tower 1 and the screw conveyor 2.

[0006] The main body 110 of the tempering tower 1 is composed of front and rear walls 104 and two side walls 105. The main body 110 is a structure that is wide at the top and narrow at the bottom. The lower ends of the two side walls 105 are respectively connected to the two ends of the arc-shaped arc plate 106. A cavity is formed between the upper wall 118 and the lower wall 119 of the arc plate 106. An air inlet 108 and an air outlet 109 are respectively arranged at the two ends of the lower wall 119 of the arc plate 106. The air inlet 108 is connected to the steam outlet 401. A discharge port 107 is longitudinally penetrated on the arc plate 106. An air inlet 111 is arranged on the main body 110. The air inlet 111 is connected to the steam outlet 401. The air inlet 111 is connected to the air distribution pipe in the main body 110. A modulation cover 116 is installed above the main body 110, and a material inlet 117 is arranged on the modulation cover 116.

[0007] The mounting frame 207 of the screw conveyor 2 is installed in the frame 7, and the second reduction motor 201 is installed at one end of the mounting frame 207, and the other end of the mounting frame 207 is connected to the cylindrical auger inner wall 204, and the first auger shaft 203 is installed in the auger inner wall 204 through the rear flange 202, and the first auger shaft 203 is provided with a spiral first auger blade 208, and one end of the first auger shaft 203 is connected to the second reduction motor 201, and a material inlet 209 is provided at the upper part of one end of the auger inner wall 204, and a material outlet 210 is provided at the lower part of the other end of the auger inner wall 204, and an auger outer wall 205 is installed on the outer side of the auger inner wall 204, and a cavity 211 is formed between the auger outer wall 205 and the auger inner wall 204, and a steam inlet 212 is provided at the upper part of the auger outer wall 205, and the steam inlet 212 is connected to the steam outlet 401, and a condensate outlet 213 is provided at the lower part of the auger outer wall 205.

[0008] The discharge port 107 is located in the middle of the arc plate 106, and the third auger shaft 103 is installed in the upper wall 118 of the arc plate 106. The third auger shaft 103 is provided with a spiral second auger blade 112. The spiral rotation directions of the second auger blades 112 on both sides of the discharge port 107 on the third auger shaft 103 are opposite. The first reduction motor 101 is installed on the front and rear walls 104, and the first reduction motor 101 is connected to the third auger shaft 103.

[0009] The air distribution pipe includes a first main air pipe 113, a second main air pipe 102 and a third main air pipe 115. The first main air pipe 113 is arranged at the upper part of the main body 110, the second main air pipe 102 is arranged below the first main air pipe 113 in the main body 110, the branch air pipe 114 is arranged on the second main air pipe 102, and the third main air pipe 115 is arranged below the second main air pipe 102 in the main body 110.

[0010] The outer shell 602 is installed on the rectangular frame 601 of the tablet press 6, and a feed hopper 603 is arranged on the upper part of the outer shell 602. The first fixed support 604 and the second fixed support 605 are installed on the rectangular frame 601. The second fixed support 605 is installed with an L-shaped rotating seat 607 through a support shaft 606. The first fixed support 604 and the rotating seat 607 are connected by a pulling component. A first seat bearing 608 is installed on one side of the rotating seat 607. The first seat shaft A movable roller 609 is installed on the bearing 608, a third fixed support 610 is installed on the rectangular frame 601 at one side of the rotating seat 607, a second seat bearing 611 is installed on the third fixed support 610, a fixed roller 612 is installed on the second seat bearing 611, the movable roller 609 and the fixed roller 612 are located in the outer shell 602, a lower cover shell 614 with a wide top and a narrow bottom is installed on the lower side of the rectangular frame 601 through a second adjusting bolt 613, and a second auger is installed at the bottom of the lower cover shell 614 615; a fixed roller pulley 668 is installed on the fixed roller shaft 616 of the fixed roller 612, and support seats 617 are installed on both sides of the lower side of the rectangular frame 601. The first motor 618 and the second motor 669 are installed on the two support seats 617 respectively. The first motor 618 is connected to the first transmission pulley 620, and the first transmission pulley 620 is connected to the fixed roller pulley 668 through the first transmission belt 619; a movable roller pulley 621 is installed on the movable roller shaft 622 of the movable roller 609, and the second motor 669 is connected to the second transmission pulley 623, and the second transmission pulley 623 is connected to the movable roller pulley 621 through the second transmission belt 624; the auger pulley 626 is installed on the second auger shaft 625 of the second auger 615, and the auger driving pulley 627 is coaxially arranged on the axis of the fixed roller pulley 668, the movable roller pulley 621, the first transmission pulley 620 or the second transmission pulley 623, and the auger pulley 626 is connected to the auger driving pulley 627 through the third transmission belt 628.

[0011] The pulling assembly includes a hydraulic cylinder 629 and a pull rod 630. The hydraulic cylinder 629 is installed on the first fixed support 604. The piston rod 641 of the hydraulic cylinder 629 is connected to the push plate 631. A piston cylinder 632 is sleeved on the outer side of the push plate 631. The piston cylinder 632 is connected to the support outer wall 633. An elastomer 635 is arranged in the piston cylinder 632 between the push plate 631 and the support outer wall 633. The support outer wall 633 is connected to the rotating seat 607 through a top shaft 636; one end of the pull rod 630 is installed on the first fixed support 604 through a limit cover 637 and an adjusting nut 638, and the other end of the pull rod 630 is connected to the rotating seat 607 through a connecting rod shaft 639. A disc spring 640 is installed between the limit cover 637 and the first fixed support 604.

[0012] A support platform 643 is provided on each of the two support seats 617, and a first motor seat 644 and a second motor seat 645 are respectively installed on the two support platforms 643, the first motor 618 is installed on the first motor seat 644, and the second motor 669 is installed on the second motor seat 645, the first motor seat 644 and the second motor seat 645 are respectively located on the outside of the fixed roller pulley 668 and the movable roller pulley 621, a long hole 654 is provided on the support platform 643, and a fixing bolt 653 is penetrated through the first motor seat 644 and the second motor seat 645, and the lower end of the fixing bolt 653 is located in the long hole 654, and a screw sleeve 646 is provided on the inner side of the first motor seat 644 and the second motor seat 645 on the support platform 643, and a first adjusting bolt 647 is horizontally installed in the screw sleeve 646.

[0013] The rectangular frame 601 is provided with a first limiting plate 648, a second limiting plate 649 and a third limiting plate 650. The first limiting plate 648 is provided with a fixed roller shaft limiting hole 655 corresponding to the fixed roller shaft 616, and the fixed roller shaft 616 passes through the fixed roller shaft limiting hole 655. The first limiting plate 648 is provided with a first oblong hole 656 corresponding to the first motor shaft 651 of the first motor 618, and the first motor shaft 651 passes through the first oblong hole 656. The second limiting plate 649 is provided with a movable roller shaft limiting hole 657 corresponding to the movable roller shaft 622, and the movable roller shaft limiting hole 657 is an oblong hole. The movable roller shaft 622 passes through the movable roller shaft limiting hole 657. A second oblong hole 658 is provided on the limiting plate 649 corresponding to the second motor shaft 652 of the second motor 669, and the second motor shaft 652 passes through the second oblong hole 658. An auger shaft limiting hole 659 is provided on the third limiting plate 650 corresponding to the second auger shaft 625. The diameter of the auger shaft limiting hole 659 is larger than the diameter of the second auger shaft 625, and the second auger shaft 625 passes through the auger shaft limiting hole 659. Belt covers 642 are installed on the first limiting plate 648, the second limiting plate 649 and the third limiting plate 650, and the first transmission belt 619, the second transmission belt 624 and the third transmission belt 628 are all located in the belt cover 642.

[0014] Two scraper shafts 660 are installed on the rectangular frame 601 in parallel with the fixed roller shaft 616 and the movable roller shaft 622, a scraper 661 is installed on the scraper shaft 660, a support member 662 is installed on the rectangular frame 601, a spring rod 663 is provided longitudinally through the support member 662, a limit nut 664 is installed on the spring rod 663 above the support member 662, a gear nut 665 is installed on the lower end of the spring rod 663, a spring 666 is installed on the spring rod 663 between the gear nut 665 and the support member 662, the upper end of the spring rod 663 is rotatably connected to the rotating rod 667, and the rotating rod 667 is connected to the scraper shaft 660.

[0015] Compared with the prior art, the utility model has the following advantages:

[0016] The frame is installed above the water tank and the electric control cabinet, the screw conveyor is installed in the frame, the tempering tower is installed on the bracket, and the water pump and the water tank are arranged below the frame, so that the volume of the all-in-one machine is reduced. The tempering tower and the screw conveyor are both connected to the steam generator. After the corn enters the tempering tower, it is first subjected to a maturation heating, and then reaches the screw conveyor for a second maturation heating, which ensures the maturation degree of the corn while reducing the volume of the heating equipment. After leaving the screw conveyor, the corn enters the tablet press for tableting. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The utility model is a schematic diagram of the overall main structure of a small steam corn flake pressing machine.

[0018] Figure 2 It is a front view of a modulation tower of a small steam corn tablet pressing machine of the utility model.

[0019] Figure 3 It is a side view of a modulation tower of a small steam corn tablet pressing machine of the utility model.

[0020] Figure 4 The utility model discloses a screw conveyor structure diagram of a small steam corn flake pressing machine.

[0021] Figure 5 It is a three-dimensional diagram of a tablet pressing machine of a small steam corn tablet pressing machine of the utility model.

[0022] Figure 6 The utility model is a schematic diagram of the internal structure of a tablet press of a small steam corn tablet press integrated machine.

[0023] Figure 7 The utility model discloses a transmission structure diagram of a tablet pressing machine of a small steam corn tablet pressing machine.

[0024] Figure 8 It is a three-dimensional structural diagram of a tablet pressing machine of a small steam corn tablet pressing machine of the utility model.

[0025] Fig. 9 It is a front view of a limit plate of a tablet press transmission structure of a small steam corn tablet press integrated machine of the utility model.

[0026] Fig.10 It is a top view of a supporting platform of a tablet press transmission structure of a small steam corn tablet press integrated machine of the utility model.

[0027] Fig.11 The utility model is a top view of a tablet pressing machine of a small steam corn tablet pressing machine.

[0028] Fig.12It is a side view of a tablet pressing machine of a small steam corn tablet pressing machine of the utility model.

[0029] In the figure: 1. quenching and tempering tower; 101. first reduction motor; 102. second main air pipe; 103. third auger shaft; 104. front and rear walls; 105. side walls; 106. arc plate; 107. discharge port; 108. air inlet; 109. air outlet; 110. main body; 111. air inlet; 112. second auger blade; 113. first main air pipe; 114. air distribution pipe; 115. third main air pipe; 116. conditioning cover; 117. feed port; 118. upper wall; 119. lower wall; 2. screw conveyor; 201. second reduction motor; 202. rear flange; 203. first auger shaft; 204. auger inner wall; 205. auger outer wall; 206. front flange; 207. mounting frame; 208, first auger blade; 209, material inlet; 210, material outlet; 211, cavity; 212, steam inlet; 213, condensate outlet; 3, electric control cabinet; 4, steam generator; 401, steam outlet; 5, water tank; 6, tablet press; 601, rectangular frame; 602, outer shell; 603, feed hopper; 604, first fixed support; 605, second fixed support; 606, support shaft; 607, rotating seat; 608, first seat bearing; 609, moving roller; 610, third fixed support; 611, second seat bearing; 612, fixed roller; 613, second adjusting bolt; 614, lower cover shell; 615, second auger; 616, fixed roller shaft; 617, support seat; 618, first motor; 619, first transmission belt; 620, first transmission pulley; 621, movable roller pulley; 622, movable roller shaft; 623, second transmission pulley; 624, second transmission belt; 625, second auger shaft; 626, auger pulley; 627, auger driving pulley; 628, third transmission belt; 629, hydraulic cylinder; 630, pull rod; 631, push plate; 632, piston cylinder; 633, support outer wall; 634, central shaft; 635, elastic body; 636, top shaft; 637, limit cover; 638, adjusting nut; 639, connecting rod shaft; 640, disc spring; 641, piston rod; 642, belt cover; 643, support platform; 644, first motor seat; 645, second motor seat; 646, screw sleeve; 647, first adjusting bolt; 648, first limit plate; 649, second limit plate; 650, third limit plate; 651, first motor shaft; 652, second motor shaft; 653, fixing bolt; 654, long hole; 655, fixed roller shaft limit hole; 656, first oblong hole; 657, movable roller shaft limit hole; 658, second oblong hole; 659, auger shaft limit hole; 660, scraper shaft; 661, scraper; 662, support; 663, spring rod; 664, limit nut; 665, stop nut; 666, spring; 667, rotating rod; 668, fixed roller pulley; 669: second motor; 7, frame; 8, base; 9, water pump. DETAILED DESCRIPTION

[0030] The utility model provides a small steam corn flake pressing machine. Figure 1 As shown, a small steam corn tablet pressing machine is provided. A water tank 5, a water pump 9, a steam generator 4 and an electric control cabinet 3 are installed on a base 8. The water tank 5 is connected to the water pump 9, and the water pump 9 is connected to the steam generator 4. A frame 7 is installed on the water tank 5 and the electric control cabinet 3. A screw conveyor 2 is installed in the frame 7. A tempering tower 1 is installed on the frame 7. A discharge port 107 of the tempering tower 1 is connected to a material inlet 209 of the screw conveyor 2. A tablet pressing machine 6 is arranged below a material outlet 210 of the screw conveyor 2. The electric control cabinet 3 is connected to the water pump 9, the steam generator 4, the screw conveyor 2 and the tempering tower 1 through a wire. A steam outlet 401 of the steam generator 4 is connected to the tempering tower 1 and the screw conveyor 2. The frame is installed above the water tank and the electric control cabinet, the screw conveyor is installed in the frame, the tempering tower is installed on the bracket, and the water pump and the water tank are arranged below the frame, so that the volume of the all-in-one machine is reduced. The tempering tower and the screw conveyor are both connected to the steam generator. After the corn enters the tempering tower, it is first cooked and heated, and then reaches the screw conveyor for secondary cooking and heating, thereby reducing the volume of the heating equipment. After leaving the screw conveyor, the corn enters the tablet press for tableting.

[0031] like Figure 2-3 As shown, the main body 110 of the quenching and tempering tower 1 is composed of the front and rear walls 104 and the two side walls 105. The main body 110 is a structure that is wide at the top and narrow at the bottom. The lower ends of the two side walls 105 are respectively connected to the two ends of the arc-shaped arc plate 106. A cavity is formed between the upper wall 118 and the lower wall 119 of the arc plate 106. The two ends of the lower wall 119 of the arc plate 106 are respectively provided with an air inlet 108 and an air outlet 109. The air inlet 108 is connected to the steam outlet 401. The discharge port 107 is longitudinally penetrated on the arc plate 106. The main body 110 is provided with an air inlet 111, and the air inlet 111 is connected to the steam outlet 401. The air inlet 111 is connected to the air distribution pipes in the main body 110, and the five first main air pipes 13 of the air distribution pipes are arranged at the upper part of the main body 10, and three second main air pipes 102 are arranged below the first main air pipes 113, and branch air pipes 114 are arranged on the second main air pipes 102. A third main air pipe 115 is arranged below the second main air pipe 102, and the number of branch air pipes 114 on the upper side of the second main air pipe 102 is four, and the number of branch air pipes 114 on the lower side of the second main air pipe 102 is three; a modulation cover 116 is installed above the main body 110, and a material inlet 117 is arranged on the modulation cover 116. The discharge port 107 is located in the middle of the arc plate 106, and the third auger shaft 103 is installed in the upper wall 118 of the arc plate 106. The third auger shaft 103 is provided with a spiral second auger blade 112. The spiral rotation directions of the second auger blades 112 on both sides of the discharge port 107 on the third auger shaft 103 are opposite. The first reduction motor 101 is installed on the front and rear walls 104, and the first reduction motor 101 is connected to the third auger shaft 103.

[0032] During operation, steam is introduced into the air distribution pipe and the air inlet 108, and the corn enters the main body 110 from the feed port 117. The corn first passes through the position of the first main air pipe 113, which has the largest number of first main air pipes 113, and is initially heated. Then the corn reaches the position of the second main air pipe 102, and the second main air pipe 102 cooperates with the air distribution pipe 114 to fully heat the corn. Then the corn reaches the position of the third main air pipe 115, and is further heated. The horizontal area in the main body 110 gradually decreases from top to bottom, and the falling speed of the corn gradually decreases. The speed is gradually slowed down to increase the heating time of the corn. Finally, the corn reaches the upper wall 118 of the arc plate 106. The arc plate 106 is heated by introducing steam into the air inlet 108, and the corn is heated again through the upper wall 118. The reduction motor 101 drives the third auger shaft 103 to rotate and then drives the second auger blade 112 to rotate. The corn is stirred and heated for the final time to ensure that the corn is fully heated to meet the maturity requirement. The heated corn moves to the discharge port 107 under the action of the second auger blade 112 to complete the discharge.

[0033] like Figure 4 As shown, the mounting frame 207 of the screw conveyor 2 is installed in the frame 7, the second reduction motor 201 is installed at one end of the mounting frame 207, the other end of the mounting frame 207 is connected to the cylindrical auger inner wall 204, the first auger shaft 203 is installed in the auger inner wall 204 through the rear flange 202, the first auger shaft 203 is provided with a spiral first auger blade 208, one end of the first auger shaft 203 is connected to the second reduction motor 201, the other end of the first auger shaft 203 is installed with a front flange 206 through bolts, the screw conveyor 2 can be installed in a specific position through the front flange 206, the auger inner wall 20 A material inlet 209 is arranged at the upper part of one end, a material outlet 210 is arranged at the lower part of the other end of the auger inner wall 204, an auger outer wall 205 is installed on the outer side of the auger inner wall 204, a cavity 211 is formed between the auger outer wall 205 and the auger inner wall 204, a steam inlet 212 is arranged at the upper part of the auger outer wall 205, the steam inlet 212 is connected to the steam outlet 401, a condensate outlet 213 is arranged at the lower part of the auger outer wall 205, the steam inlet 212 is located at one end of the auger outer wall 205 close to the material inlet 209, and the condensate outlet 213 is located at one end of the auger outer wall 205 close to the material outlet 10.

[0034] During operation, water vapor enters the cavity 211 from the steam inlet 212 to heat the corn in the inner wall 204 of the auger. The condensed water after the water vapor condenses flows out from the condensed water outlet 213. The preliminarily steamed corn enters the inner wall 204 of the auger from the material inlet 209. The second reduction motor 201 drives the first auger shaft 203 to rotate, and then drives the first auger blade 208 to rotate. The first auger blade 208 drives the corn to move toward the material outlet 210 to stir the corn. At the same time, the corn moves in the same direction as the water vapor, so that the corn is fully heated and reaches the required degree of maturity. After the corn is discharged from the material outlet 210, it enters the tablet press 6 in the later stage for tableting. At this point, the corn has undergone multiple heating and maturation, which ensures the maturity of the corn while reducing the volume of the integrated machine.

[0035] like Figure 5-12As shown, a shell cover 602 is installed on a rectangular frame 601 of the tablet press 6, a feed hopper 603 is arranged on the upper part of the shell cover 602, a first fixed support 604 and a second fixed support 605 are installed on the rectangular frame 601, an L-shaped rotating seat 607 is installed on the second fixed support 605 through a support shaft 606, the first fixed support 604 and the rotating seat 607 are connected by a pulling assembly, the number of the pulling assemblies is two, and they are respectively located on both sides of the moving roller to improve the stability of the device, the pulling assembly includes a hydraulic cylinder 629 and a pull rod 630, the hydraulic cylinder 629 is installed on the first fixed support 604, and the piston rod 641 of the hydraulic cylinder 629 is connected A push plate 631, a piston cylinder 632 is sleeved on the outside of the push plate 631, the piston cylinder 632 is connected to the supporting outer wall 633, the push plate 631 is installed on the inner wall of the piston cylinder 632 through a central axis 634, an elastic body 635 is arranged inside the piston cylinder 632 between the push plate 631 and the supporting outer wall 633, the supporting outer wall 633 is connected to the rotating seat 607 through a top axis 636; one end of the pull rod 630 is installed on the first fixed support 604 through a limiting cover 637 and an adjusting nut 638, the other end of the pull rod 630 is connected to the rotating seat 607 through a connecting rod shaft 639, and a disc spring 640 is installed between the limiting cover 637 and the first fixed support 604. During operation, by pressurizing the hydraulic cylinder 629, the piston rod 641 of the hydraulic cylinder 629 extends, and the piston rod 641 first contacts the push plate 631. The push plate 631 is lifted under the thrust of the piston rod 641, so that the piston rod 641 pushes the elastic body 635 to compress and pushes the movable roller 609 in the direction of the fixed roller 612. At this time, the pull rod 630 is tightened, and the butterfly spring 640 is compressed. When it is compressed to a certain extent, the limit cover 637 contacts the first fixed support 604, and the butterfly spring 640 stops deforming. Due to the action of the limit cover 637, the movement of the pull rod 630 is limited, and then the position of the movable roller 609 is limited. At this time, the elongation of the pull rod 630 can be adjusted by rotating the adjusting nut 638 to control the moving position of the movable roller 609, so as to adjust the gap between the movable roller 609 and the fixed roller 612. When the hydraulic cylinder 629 is depressurized, the butterfly spring 640 releases pressure, pulls the movable roller 609 back, and realizes the roller separation. The whole process of adjusting the gap between the movable roller 609 and the fixed roller 612 is completed. During the working process, the pressure of the hydraulic cylinder 629 is equal to the elastic force of the elastic body 635, and the elastic body 635 still has a deformation margin. When a foreign object stretches the movable roller 609, the elastic body 635 can be compressed and buffered to allow the foreign object to pass.

[0036] A first seat bearing 608 is installed on one side of the rotating seat 607, and a movable roller 609 is installed on the first seat bearing 608. A third fixed support 610 is installed on one side of the rotating seat 607 on the rectangular frame 601, and a second seat bearing 611 is installed on the third fixed support 610. A fixed roller 612 is installed on the second seat bearing 611. The movable roller 609 and the fixed roller 612 are located in the outer shell 602. A lower cover shell 614 with a wide top and a narrow bottom is installed on the lower side of the rectangular frame 601 through a second adjusting bolt 613, and a second auger 615 is installed at the bottom of the lower cover shell 614; a fixed roller pulley 668 is installed on the fixed roller shaft 616 of the fixed roller 612, and support seats 617 are installed on both sides of the lower side of the rectangular frame 601, and a first motor 618 and a second motor 617 are installed on the two support seats 617. Motor 669, the first motor 618 is connected to the first transmission pulley 620, and the first transmission pulley 620 is connected to the fixed roller pulley 668 through the first transmission belt 619; the movable roller pulley 621 is installed on the movable roller shaft 622 of the movable roller 609, the second motor 669 is connected to the second transmission pulley 623, and the second transmission pulley 623 is connected to the movable roller pulley 621 through the second transmission belt 624; the auger pulley 626 is installed on the second auger shaft 625 of the second auger 615, and the auger driving pulley 627 is coaxially arranged on the shaft of the fixed roller pulley 668, and the auger pulley 626 is connected to the auger driving pulley 627 through the third transmission belt 628, and the height of the second auger shaft 625 can be adjusted by rotating the second adjusting bolt 613, thereby achieving the tightening of the third transmission belt 628.

[0037] A support platform 643 is provided on each of the two support seats 617, and a first motor seat 644 and a second motor seat 645 are respectively installed on the two support platforms 643, the first motor 618 is installed on the first motor seat 644, and the second motor 669 is installed on the second motor seat 645, the first motor seat 644 and the second motor seat 645 are respectively located on the outside of the fixed roller pulley 668 and the movable roller pulley 621, a long hole 654 is provided on the support platform 643, and a fixing bolt 653 is penetrated through the first motor seat 644 and the second motor seat 645, and the lower end of the fixing bolt 653 is located in the long hole 654, and a screw sleeve 646 is provided on the inner side of the first motor seat 644 and the second motor seat 645 on the support platform 643, and a first adjusting bolt 647 is horizontally installed in the screw sleeve 646. First, loosen the fixing bolt 653 and move the first motor seat 644 and the second motor seat 645 outward. When the first transmission belt 619 and the second transmission belt 624 are tightened, tighten the fixing bolt 653 to fix the first motor seat 644 and the second motor seat 645 on the supporting platform 643. Finally, rotate the first adjusting bolt 647 so that the ends of the two first adjusting bolts 647 are respectively against the inner sides of the two motor seats, thereby improving the fixing effect of the motor seats and preventing the transmission belt from becoming loose due to the movement of the motor seats caused by the vibration of the tablet press 6. The first motor 618 and the second motor 669 respectively drive the fixed roller pulley 668 and the movable roller pulley 621 to rotate through the first transmission belt 619 and the second transmission belt 625 to realize the tableting work of the fixed roller 612 and the movable roller 609. The rotation of the fixed roller pulley 668 drives the auger active pulley 627 to rotate. The auger active pulley 627 drives the auger pulley 626 to rotate through the third transmission belt 628, thereby realizing the rotation of the auger of the tablet press 6 and realizing the discharge of corn after tableting. By arranging the motor at the lower part of the support seat 617, the volume of the tablet press 6 along the axial direction of the movable roller 609 and the fixed roller 612 is reduced. By connecting the auger pulley 627 to any pulley through a transmission belt, the motor for driving the auger to rotate is saved, making the structure of the tablet press simpler and the volume more compact.

[0038] The first limiting plate 648, the second limiting plate 649 and the third limiting plate 650 are installed on the rectangular frame 601. The first limiting plate 648 is provided with a fixed roller shaft limiting hole 655 corresponding to the fixed roller shaft 616. The fixed roller shaft 616 passes through the fixed roller shaft limiting hole 655. The first limiting plate 648 is provided with a first oblong hole 656 corresponding to the first motor shaft 651 of the first motor 618. The first motor shaft 651 passes through the first oblong hole 656 to control the movement of the first motor 618. The movable roller 609 is limited to avoid damage caused by excessive movement; a movable roller shaft limiting hole 657 is provided on the second limiting plate 649 corresponding to the movable roller shaft 622. The movable roller shaft limiting hole 657 is an oblong hole. When the tablet press is working, the movable roller 609 will move to achieve the closing and separating of the rollers with the fixed roller 612. The movable roller shaft limiting hole 657 limits the movement of the movable roller shaft 622 to avoid damage caused by excessive movement of the movable roller 609; the movable roller shaft 622 passes through the movable roller shaft limiting hole 657. , a second oblong hole 658 is provided on the second limiting plate 649 corresponding to the second motor shaft 652 of the second motor 669, which limits the movement of the second motor 669 to avoid damage caused by excessive movement; the second motor shaft 652 passes through the second oblong hole 658, and an auger shaft limiting hole 659 is provided on the third limiting plate 650 corresponding to the second auger shaft 625. The diameter of the auger shaft limiting hole 659 is larger than the diameter of the second auger shaft 625. The second auger shaft 625 passes through the auger shaft limiting hole 659 to limit the movement of the second auger shaft 625 to avoid damage caused by excessive movement; belt covers 642 are installed on the first limiting plate 648, the second limiting plate 649 and the third limiting plate 650, and the first transmission belt 619, the second transmission belt 624 and the third transmission belt 628 are all located in the belt cover 642, which plays a role in protecting the transmission belt and each transmission pulley, and at the same time prevents workers from touching the transmission device and causing injuries.

[0039] Two scraper shafts 660 are installed on the rectangular frame 601 in parallel with the fixed roller shaft 616 and the movable roller shaft 622, a scraper 661 is installed on the scraper shaft 660, a support member 662 is installed on the rectangular frame 601, a spring rod 663 is provided longitudinally through the support member 662, a limit nut 664 is installed on the spring rod 663 above the support member 662, a gear nut 665 is installed on the lower end of the spring rod 663, a spring 666 is installed on the spring rod 663 between the gear nut 665 and the support member 662, the upper end of the spring rod 663 is rotatably connected to the rotating rod 667, and the rotating rod 667 is connected to the scraper shaft 660. The two scrapers 661 are in contact with the movable roller 609 and the fixed roller 612. When the corn is flaked, the surfaces of the movable roller 609 and the fixed roller 612 will stick to the corn, and the corn stuck to the roller surface will be hung down by the scraper 661. When encountering impurities with high adhesion strength, the scraper 661 will rotate downward due to the force of the impurities, and then drive the rotating rod 667 to rotate through the scraper shaft 660, and then drive the elastic rod 663 to move in the vertical direction, which is buffered by the spring 666. After the impurities rotate, the scraper 661 is reset under the action of the spring 666 to avoid damage to the scraper 661. At the same time, the rotation angle of the scraper 661 can be limited according to actual needs by adjusting the limit nut 664 and the stop nut 665.

[0040] The present invention is described by way of embodiments, and those skilled in the art will appreciate that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the guidance of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application belong to the protection scope of the present invention.

Claims

1. A small steam corn flake pressing machine, characterized in that: A water tank (5), a water pump (9), a steam generator (4) and an electric control cabinet (3) are installed on the base (8); the water tank (5) is connected to the water pump (9); the water pump (9) is connected to the steam generator (4); a frame (7) is installed on the water tank (5) and the electric control cabinet (3); a screw conveyor (2) is installed in the frame (7); a quenching and tempering tower (1) is installed on the frame (7); a material outlet (107) of the quenching and tempering tower (1) is connected to a material inlet (209) of the screw conveyor (2); a tablet press (6) is arranged below a material outlet (210) of the screw conveyor (2); the electric control cabinet (3) is connected to the water pump (9), the steam generator (4), the screw conveyor (2) and the quenching and tempering tower (1) through a wire; and a steam outlet (401) of the steam generator (4) is connected to the quenching and tempering tower (1) and the screw conveyor (2).

2. The small steam corn flake pressing machine according to claim 1, characterized in that: The main body (110) of the conditioning tower (1) is composed of a front and rear wall (104) and two side walls (105). The main body (110) is a structure that is wide at the top and narrow at the bottom. The lower ends of the two side walls (105) are respectively connected to the two ends of an arc-shaped arc plate (106). A cavity is formed between the upper wall (118) and the lower wall (119) of the arc plate (106). The two ends of the lower wall (119) of the arc plate (106) are respectively provided with an air inlet (108) and an air outlet (109). 9), an air inlet (108) is connected to a steam outlet (401), a discharge port (107) is longitudinally provided on the arc plate (106), an air inlet (111) is provided on the main body (110), the air inlet (111) is connected to the steam outlet (401), the air inlet (111) is connected to an air distribution pipe in the main body (110), a modulation cover (116) is installed above the main body (110), and a material inlet (117) is provided on the modulation cover (116).

3. The small steam corn flake pressing machine according to claim 1, characterized in that: The mounting frame (207) of the screw conveyor (2) is mounted in the frame (7), one end of the mounting frame (207) is mounted with a second reduction motor (201), the other end of the mounting frame (207) is connected to a cylindrical auger inner wall (204), a first auger shaft (203) is mounted in the auger inner wall (204) via a rear flange (202), a first spiral auger blade (208) is arranged on the first auger shaft (203), one end of the first auger shaft (203) is connected to the second reduction motor (201), and the auger A material inlet (209) is arranged at the upper part of one end of the inner wall (204), a material outlet (210) is arranged at the lower part of the other end of the auger inner wall (204), an auger outer wall (205) is installed on the outer side of the auger inner wall (204), a cavity (211) is formed between the auger outer wall (205) and the auger inner wall (204), a steam inlet (212) is arranged at the upper part of the auger outer wall (205), the steam inlet (212) is connected to the steam outlet (401), and a condensate outlet (213) is arranged at the lower part of the auger outer wall (205).

4. The small steam corn flake pressing machine according to claim 2, characterized in that: The discharge port (107) is located in the middle of the arc plate (106); a third auger shaft (103) is installed in the upper wall (118) of the arc plate (106); a spiral second auger blade (112) is arranged on the third auger shaft (103); the spiral rotation directions of the second auger blades (112) on both sides of the discharge port (107) on the third auger shaft (103) are opposite; a first reduction motor (101) is installed on the front and rear walls (104); and the first reduction motor (101) is connected to the third auger shaft (103).

5. The small steam corn flake pressing machine according to claim 2, characterized in that: The air distribution pipe comprises a first main air pipe (113), a second main air pipe (102) and a third main air pipe (115); the first main air pipe (113) is arranged at the upper part of the main body (110); the second main air pipe (102) is arranged below the first main air pipe (113) in the main body (110); a branch air pipe (114) is arranged on the second main air pipe (102); and the third main air pipe (115) is arranged below the second main air pipe (102) in the main body (110).

6. The small steam corn flake pressing machine according to claim 1, characterized in that: The rectangular frame (601) of the tablet press (6) is provided with an outer shell cover (602), a feed hopper (603) is arranged on the upper part of the outer shell cover (602), a first fixed support (604) and a second fixed support (605) are provided on the rectangular frame (601), an L-shaped rotating seat (607) is provided on the second fixed support (605) via a support shaft (606), the first fixed support (604) and the rotating seat (607) are connected via a pulling assembly, a first seat bearing (608) is provided on one side of the rotating seat (607), and the first seat bearing ( A movable roller (609) is installed on the rectangular frame (608), a third fixed support (610) is installed on one side of the rotating seat (607) on the rectangular frame (601), a second seat bearing (611) is installed on the third fixed support (610), a fixed roller (612) is installed on the second seat bearing (611), the movable roller (609) and the fixed roller (612) are located in the outer shell (602), a lower cover shell (614) with a width on the top and a narrowness on the bottom is installed on the lower side of the rectangular frame (601) through a second adjusting bolt (613), and a second auger (614) is installed at the bottom of the lower cover shell (614). 15); a fixed roller pulley (668) is installed on the fixed roller shaft (616) of the fixed roller (612); support seats (617) are respectively installed on the two sides below the rectangular frame (601); a first motor (618) and a second motor (669) are respectively installed on the two support seats (617); the first motor (618) is connected to a first transmission pulley (620); the first transmission pulley (620) and the fixed roller pulley (668) are connected via a first transmission belt (619); a movable roller pulley (621) is installed on the movable roller shaft (622) of the movable roller (609); the second motor (617) is installed on the movable roller shaft (622) of the movable roller (609); (669) is connected to the second transmission pulley (623), and the second transmission pulley (623) is connected to the movable roller pulley (621) through the second transmission belt (624); the auger pulley (626) is installed on the second auger shaft (625) of the second auger (615), and the auger driving pulley (627) is coaxially arranged on the axis of the fixed roller pulley (668), the movable roller pulley (621), the first transmission pulley (620) or the second transmission pulley (623), and the auger pulley (626) is connected to the auger driving pulley (627) through the third transmission belt (628).

7. The small steam corn flake pressing machine according to claim 6, characterized in that: The pulling assembly comprises a hydraulic cylinder (629) and a pulling rod (630), wherein the hydraulic cylinder (629) is mounted on a first fixed support (604), a piston rod (641) of the hydraulic cylinder (629) is connected to a push plate (631), a piston cylinder (632) is sleeved on the outer side of the push plate (631), the piston cylinder (632) is connected to a supporting outer wall (633), and a spring is arranged inside the piston cylinder (632) between the push plate (631) and the supporting outer wall (633). The body (635) supports an outer wall (633) connected to a rotating seat (607) via a top shaft (636); one end of a pull rod (630) is mounted on a first fixed support (604) via a limit cover (637) and an adjusting nut (638); the other end of the pull rod (630) is connected to the rotating seat (607) via a connecting rod shaft (639); a disc spring (640) is installed between the limit cover (637) and the first fixed support (604).

8. The small steam corn flake pressing machine according to claim 7, characterized in that: A support platform (643) is provided on each of the two support seats (617), and a first motor seat (644) and a second motor seat (645) are installed on each of the two support platforms (643), the first motor (618) is installed on the first motor seat (644), and the second motor (669) is installed on the second motor seat (645), the first motor seat (644) and the second motor seat (645) are located on the outside of the fixed roller pulley (668) and the movable roller pulley (621), respectively, a long hole (654) is provided on the support platform (643), a fixing bolt (653) is penetrated through the first motor seat (644) and the second motor seat (645), the lower end of the fixing bolt (653) is located in the long hole (654), a screw sleeve (646) is provided on the support platform (643) and is located on the inner side of the first motor seat (644) and the second motor seat (645), and a first adjusting bolt (647) is installed transversely in the screw sleeve (646).

9. The small steam corn flake pressing machine according to claim 6, characterized in that: The rectangular frame (601) is provided with a first limiting plate (648), a second limiting plate (649) and a third limiting plate (650); the first limiting plate (648) is provided with a fixed roller shaft limiting hole (655) corresponding to the fixed roller shaft (616); the fixed roller shaft (616) passes through the fixed roller shaft limiting hole (655); the first limiting plate (648) is provided with a first oblong hole (656) corresponding to the first motor shaft (651) of the first motor (618); the first motor shaft (651) passes through the first oblong hole (656); the second limiting plate (649) is provided with a movable roller shaft limiting hole (657) corresponding to the movable roller shaft (622); the movable roller shaft limiting hole (657) is an oblong hole; the movable roller shaft (622) passes through the movable roller shaft limiting hole (657); A second oblong hole (658) is provided on the limiting plate (649) corresponding to the second motor shaft (652) of the second motor (669), and the second motor shaft (652) passes through the second oblong hole (658). A auger shaft limiting hole (659) is provided on the third limiting plate (650) corresponding to the second auger shaft (625), the diameter of the auger shaft limiting hole (659) is greater than the diameter of the second auger shaft (625), and the second auger shaft (625) passes through the auger shaft limiting hole (659). Belt covers (642) are installed on the first limiting plate (648), the second limiting plate (649) and the third limiting plate (650), and the first transmission belt (619), the second transmission belt (624) and the third transmission belt (628) are all located in the belt cover (642).

10. The small steam corn flake pressing machine according to claim 6, characterized in that: Two scraper shafts (660) are mounted on the rectangular frame (601) in parallel with the fixed roller shaft (616) and the movable roller shaft (622); a scraper (661) is mounted on the scraper shaft (660); a support member (662) is mounted on the rectangular frame (601); a spring rod (663) is longitudinally passed through the support member (662); a limit nut (664) is mounted on the spring rod (663) above the support member (662); a stop nut (665) is mounted at the lower end of the spring rod (663); a spring (666) is mounted on the spring rod (663) between the stop nut (665) and the support member (662); the upper end of the spring rod (663) is rotatably connected to a rotating rod (667); and the rotating rod (667) is connected to the scraper shaft (660).

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