Spraying type soap-based product emulsifying device with filtering function

Abstract

The utility model relates to the technical field of soap-based product production, and discloses a spray-type soap-based product emulsifying device with a filtering function, which comprises an emulsifying pot, a spray header arranged in the emulsifying pot, used for spraying a thickening agent to a material in the emulsifying pot and connected with a filtering assembly, the filtering assembly comprises a filter screen, and the filter screen is connected with the emulsifying pot. And the filter screen is used for filtering impurities in the thickening agent. According to the spraying type soap-based product emulsifying device with the filtering function, in the production process of soap-based drip washing products, feeding of thickening agent acrylic acid (ester) copolymers is assisted through the spraying heads, the mixing degree of solutions in the emulsifying pot is improved through the spraying mode of the spraying heads, the thickening agents are evenly sprayed into the whole emulsifying pot, and the emulsifying efficiency is improved. The contact area between feed liquid is effectively increased, the dispersity of the thickening agent is improved, fine particles and impurities caused by over-high local acid concentration are avoided, and the quality of a final product is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of soap base product production, in particular to a spray-type soap base product emulsifying device with a filtering function. Background Art

[0002] In the production process of soap-based leaching products, it is necessary to add a thickener to the alkaline material. In the traditional operation steps, the operator directly pours the thickener from the pot mouth into the reaction tank or directly sucks the raw materials into the emulsification pot through a pipeline. Commonly used suspension stabilizing thickeners are carbomer and acrylic acid (ester) copolymers. The pH of soap-based leaching products in the pot is generally 8-10, while the pH range of acrylic acid (ester) copolymers is 2.0-4.0.

[0003] The method of pouring and pumping acrylic (ester) copolymers in the prior art will cause the liquid to be concentrated in one place in the pot, resulting in excessive local acid concentration, which is easy to react with soap-based leaching products to form fine particles and produce impurities, affecting the color, ductility and quality of the final product.

[0004] Before use, the thickener Carbopol is generally dispersed in a solvent in powder form to prepare a pre-dispersion liquid. However, the pre-dispersion liquid may not be fully dispersed, which may easily produce small lumps, resulting in solid impurities remaining in the emulsified material after discharge, affecting the processing quality of the finished product. Utility Model Content

[0005] The purpose of the utility model is to provide a spray-type soap-based product emulsifying device with a filtering function to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spray-type soap-based product emulsifying device with a filtering function, comprising: an emulsifying pot, a spray head is arranged in the emulsifying pot, the spray head is used to spray a thickener onto the material in the emulsifying pot, the spray head is connected to a filtering component, the filtering component comprises a filter screen, and the filter screen is used to filter impurities in the thickener.

[0007] Preferably, it is characterized in that: the filter assembly comprises an outer tube, and the outer tube is fixedly mounted with a plug-in tube.

[0008] Preferably, it is characterized in that: a plurality of the filter screens are detachably connected inside the outer tube.

[0009] Preferably, it is characterized in that: a sealing ring is provided at the interface of the outer tube.

[0010] Preferably, it is characterized in that: the sprinkler head is threadedly connected to the plug-in tube.

[0011] Preferably, it is characterized in that: the emulsifying pot is provided with a stirring assembly, the stirring assembly comprises a motor, and the motor is fixedly installed on the top of the emulsifying pot.

[0012] Preferably, it is characterized in that: a stirring shaft is fixedly mounted on the output end of the motor, and one end of the stirring shaft extends into the emulsifying pot.

[0013] Preferably, it is characterized in that: the stirring shaft is rotatably connected to the emulsifying pot via a bearing.

[0014] Preferably, it is characterized in that: the stirring shaft is fixedly mounted with a stirring paddle.

[0015] Preferably, it is characterized in that: the emulsifying pot is provided with a feed inlet, and the outer tube is detachably mounted on the feed inlet.

[0016] The spray-type soap-based product emulsification device with filtering function has the following beneficial effects:

[0017] 1. The spray-type soap-based product emulsification device with filtering function assists the feeding of thickener acrylic acid (ester) copolymers through a spray head in the production process of soap-based leaching products. The spraying method of the spray head improves the mixing degree of the solution in the emulsification pot, so that the thickener is evenly sprayed into the entire emulsification pot, effectively increasing the contact area between the material and the liquid, helping to improve the dispersibility of the thickener, avoiding the generation of fine particles and impurities due to excessive local acid concentration, thereby improving the quality of the final product.

[0018] 2. This spray-type soap-based product emulsification device with filtering function assists the feeding of thickener (carbohydrate pre-dispersion liquid) through the cooperation of filtering components and spray heads in the production process of soap-based rinsing products. The filter screen in the filtering component filters out the lumps in the pre-dispersion liquid, and then the thickener liquid is evenly sprayed by the spray head, so that it is not easy for solid impurities to remain in the emulsified material after discharge, thereby improving the quality of the finished product. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front view of the spray-type soap-based product emulsification device with filtering function in the present application;

[0020] Figure 2 It is a cross-sectional view of a spray-type soap-based product emulsifying device with filtering function in the present application;

[0021] Figure 3 for Figure 2 Schematic diagram of the assembly of the filter assembly and the sprinkler head;

[0022] Figure 4 for Figure 3 Exploded view of the filter assembly and sprinkler head.

[0023] In the figure: 1. emulsifying pot; 2. supporting angle; 3. feed inlet; 4. discharge port; 5. observation window; 6. filter assembly; 61. outer tube; 62. filter screen; 63. sealing ring; 64. plug-in tube; 7. spray head; 8. stirring assembly; 81. motor; 82. stirring shaft; 83. stirring paddle. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] like Figure 1 As shown, the utility model provides a spray-type soap-based product emulsifying device with a filtering function, comprising: an emulsifying pot 1, a feed port 3 is provided on the top of the emulsifying pot 1, a discharge port 4 is provided on the bottom, the discharge port 4 is connected to an external discharge pipe, and a valve is provided at the discharge port 4 for controlling the discharge of the material body, support angles 2 are provided on both sides of the emulsifying pot 1 for fixing the emulsifying pot 1 on a bracket, and an observation window 5 is also provided on the emulsifying pot 1 so that an operator can check the reaction in the pot.

[0026] like Figure 2 As shown, a spray head 7 is arranged in the emulsifying pot 1 , and the spray head 7 is used to spray a thickener onto the material in the emulsifying pot 1 .

[0027] Specifically, Figure 3-Figure 4 As shown, the spray head 7 is connected to the filter assembly 6, and the filter assembly 6 includes an outer tube 61. The top interface of the outer tube 61 is connected to an external hose, and the outer tube 61 is detachably mounted on the feed port 3 by bolts. The outer tube 61 is fixedly mounted with a plug-in tube 64, and the spray head 7 is threadedly connected to the plug-in tube 64, so that the thickener in the outer tube 61 can enter the spray head 7 for spraying.

[0028] Furthermore, a plurality of filter screens 62 are detachably connected to the outer tube 61, and the filter screens 62 are used to filter impurities in the thickener. The outer frame of the filter screen 62 is installed on the inner wall of the outer tube 61 by snap-fitting, so that the filter screen 62 can be disassembled and cleaned or replaced with a filter screen 62 of different mesh sizes, and the applicability is good. A sealing ring 63 is provided at the interface of the outer tube 61 to ensure that the external hose does not leak from the interface when conveying the thickener to the outer tube 61.

[0029] like Figure 2As shown, the emulsifying pot 1 is provided with a stirring assembly 8, which includes a motor 81. The motor 81 is fixedly installed on the top of the emulsifying pot 1, and a stirring shaft 82 is fixedly installed at the output end of the motor 81. One end of the stirring shaft 82 extends into the emulsifying pot 1. The stirring shaft 82 is rotatably connected to the emulsifying pot 1 through a bearing, and a stirring paddle 83 is fixedly installed on the stirring shaft 82.

[0030] In this embodiment, the thickener enters the outer tube 61 through the external hose, flows into the spray head 7 after being filtered by the filter screen 62, and the spray head 7 evenly sprays it into the material body in the emulsification pot 1. The motor 81 drives the stirring shaft 82 and the stirring paddle 83 to rotate, and the thickener and the material body are evenly mixed under the stirring action, and are emulsified in the emulsification pot 1 and discharged from the discharge port 4.

[0031] In the present application, in the production process of soap-based rinse products, when the thickener is an acrylic (ester) copolymer, a spray head 7 is used to assist feeding. The spraying method of the spray head 7 improves the mixing degree of the solution in the emulsifying pot 1, so that the thickener is evenly sprayed into the entire emulsifying pot 1, effectively increasing the contact area between the material and the liquid, helping to improve the dispersibility of the thickener, avoiding the generation of fine particles and impurities due to excessive local acid concentration, thereby improving the quality of the final product.

[0032] When the thickener is carbomer, the carbomer powder is first dispersed in a solvent to prepare a pre-dispersion liquid. The pre-dispersion liquid is used as a thickener and is transported to the spray head 7 through an outer tube 61. The filter screen 62 in the outer tube 61 filters out lumps in the pre-dispersion liquid to ensure that the carbomer is fully dispersed in the solvent. The thickener liquid (i.e., the pre-dispersion liquid) is then evenly sprayed from the spray head 7, so that the sprayed pre-dispersion liquid is not prone to lumps and can also avoid clogging of the spray head 7. The pre-dispersion liquid is mixed and emulsified with the material body and then discharged. Solid impurities are not likely to remain in the emulsified material after discharge, thereby improving the quality of the finished product.

[0033] It is understandable that, according to the needs of the production line, a filter screen 62 of different materials or filtering precision can be selected, and the replacement process of the filter screen 62 is simple and quick, and can be quickly replaced without professional tools, thereby reducing downtime and improving production efficiency.

[0034] Working principle: the thickener enters the outer tube 61 through the external hose, flows into the spray head 7 after being filtered by the filter screen 62, and the spray head 7 sprays it evenly into the material body in the emulsifying pot 1. The motor 81 drives the stirring shaft 82 and the stirring paddle 83 to rotate. The thickener and the material body are evenly mixed under the stirring action, and are emulsified in the emulsifying pot 1 and discharged from the discharge port 4.

[0035] In summary, although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A spray-type soap-based product emulsifying device with filtering function, characterized in that: include: An emulsifying pot (1), wherein a spray head (7) is arranged in the emulsifying pot (1), and the spray head (7) is used to spray a thickener onto the material in the emulsifying pot (1); The spray head (7) is connected to a filter assembly (6), and the filter assembly (6) comprises a filter screen (62), and the filter screen (62) is used to filter impurities in the thickener.

2. The spray-type soap-based product emulsifying device with filtering function according to claim 1, characterized in that: The filter assembly (6) comprises an outer tube (61), and a plug-in tube (64) is fixedly mounted on the outer tube (61).

3. The spray-type soap-based product emulsifying device with filtering function according to claim 2, characterized in that: A plurality of filter screens (62) are detachably connected inside the outer tube (61).

4. The spray-type soap-based product emulsifying device with filtering function according to claim 3, characterized in that: A sealing ring (63) is provided at the interface of the outer tube (61).

5. The spray-type soap-based product emulsifying device with filtering function according to claim 2, characterized in that: The spray head (7) is threadedly connected to the plug-in tube (64).

6. The spray-type soap-based product emulsifying device with filtering function according to claim 1, characterized in that: The emulsifying pot (1) is provided with a stirring assembly (8), and the stirring assembly (8) comprises a motor (81), and the motor (81) is fixedly mounted on the top of the emulsifying pot (1).

7. The spray-type soap-based product emulsifying device with filtering function according to claim 6, characterized in that: A stirring shaft (82) is fixedly mounted on the output end of the motor (81), and one end of the stirring shaft (82) extends into the emulsifying pot (1).

8. The spray-type soap-based product emulsifying device with filtering function according to claim 7, characterized in that: The stirring shaft (82) is rotatably connected to the emulsifying pot (1) via a bearing.

9. The spray-type soap-based product emulsifying device with filtering function according to claim 8, characterized in that: The stirring shaft (82) is fixedly mounted with a stirring paddle (83).

10. The spray-type soap-based product emulsifying device with filtering function according to claim 2, characterized in that: The emulsifying pot (1) is provided with a feed inlet (3), and the outer tube (61) is detachably mounted on the feed inlet (3).

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