Double-roller crusher
By using intermittent feeding, auxiliary feeding mechanism and hot air fan drying in the roller crusher, and combining the driving mechanism to drive the guide frame and crushing roller for intermittent rotation, the adhesion and blockage caused by excessive humidity of the raw materials is solved. Problem, improving crushing efficiency and material separation effect.
Patent Information
- Application Number
- CN202420722309.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-04-09
AI Technical Summary
In a roll crusher, excessive humidity of the raw material can lead to adhesion, increased resistance, reduced crushing efficiency, and may cause clogging and accumulation.
A roll crusher is designed, using an intermittent feeding and auxiliary material guide mechanism, combining a hot air fan to dry the material, and driving the guide frame and crushing roller to rotate intermittently through the driving mechanism, extending the contact time between the raw material and the hot air.
It effectively reduces the humidity of the material, reduces adhesion and blockage, improves the crushing efficiency and material separation effect, and avoids sticking and blocking materials.
Smart Images

Figure CN222446632U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pulverizers, and in particular to a double-roll pulverizer. Background Art
[0002] The double-roll crusher is a device commonly used for ore crushing. It uses two rollers rotating in opposite directions to crush the material. This equipment has many advantages such as large crushing ratio, strong crushing capacity, low noise, simple structure, and easy maintenance. It can crush ores of various hardness and is particularly suitable for medium and fine crushing operations.
[0003] The existing device has some disadvantages during use. For example, it is found that the raw material humidity is too high, which will affect the crushing effect of the roller crusher. The raw material with too high humidity is easy to adhere to the roller of the crusher, increasing the resistance of the roller and reducing the crushing efficiency. In addition, the raw material with high humidity is also easy to cause blockage and accumulation. Utility Model Content
[0004] The utility model aims to provide a double-roll crusher to solve the problem that the crushing effect of the double-roll crusher is affected when the humidity of the raw material is too high. The raw material with too high humidity is easy to adhere to the roller of the crusher, which increases the resistance of the roller and reduces the crushing efficiency. In addition, the raw material with high humidity is also easy to cause blockage and accumulation.
[0005] The utility model provides the following technical solution: a double-roll crusher, comprising a processing frame, a feed pipe is embedded in the top of the processing frame, the feed pipe is connected to the inner side of the processing frame, the inner side of the processing frame is provided with an auxiliary material guiding mechanism, a crushing mechanism and a collecting frame in sequence from top to bottom, the collecting frame is placed on the inner bottom wall of the processing frame, a rectangular opening for pulling the collecting frame is provided on the side wall at the bottom of the processing frame, a hot air blower is fixedly connected to the two opposite side walls at the top of the processing frame, and the air outlet of the hot air blower extends to the inner side of the processing frame.
[0006] In the above scheme, the feed pipe is connected to the external raw material source and guides it into the processing frame. The feeding of the device is intermittent feeding to prevent blockage or overload. The auxiliary material guiding mechanism is used to guide the raw materials into the crushing mechanism to ensure the uniform flow of the raw materials. The raw materials are crushed by the set crushing mechanism. The hot air blower is used to provide hot air to dry the material, which is helpful for further processing or improving the separation effect of the material. The collecting frame is used to collect the crushed raw materials. The collecting frame is set in a pull-out manner to facilitate cleaning and replacement.
[0007] As a preferred embodiment of the above technical solution, the auxiliary material guiding mechanism includes a rotating rod rotatably connected to the inner wall of the processing frame, a plurality of material guiding frames are fixed in a circular array on the outer wall of the rotating rod, air guide holes are arranged in an array on the two opposite side walls of the material guiding frame, one end of the rotating rod extends to the outside of the processing frame and a driving mechanism is arranged at the end.
[0008] In the above scheme, the driving mechanism is set to drive the rotating rod to rotate intermittently, so that the rotation time of the material guide frame is extended, thereby providing drying time for the raw materials, which is used to improve the separation effect of the materials and prevent the wet raw materials from sticking to the crushing mechanism.
[0009] As a preferred embodiment of the above technical solution, the driving mechanism includes an annular sleeve fixedly sleeved on the outer wall of the rotating rod, a plurality of guide grooves are arranged in an array on the side wall of the annular sleeve, a plurality of auxiliary guide columns are fixedly connected in an array on the side wall of the annular sleeve, and the auxiliary guide column is arranged between two adjacent guide grooves, a servo motor is fixedly installed on the outer wall of the processing frame, the output end of the servo motor is fixedly connected to a rotating shaft, the end of the rotating shaft is fixedly connected to a guide plate, the side wall of the guide plate is fixedly connected to a main guide column, a guide disk is arranged at one end of the guide plate, the guide disk is a fan-shaped structure, and the side wall of the guide disk is fixedly connected to an arc track adapted to the auxiliary guide column.
[0010] In the above scheme, the servo motor is set to drive the rotating shaft to rotate, so that the guide plate and the guide disk are rotated, and when the main guide column and the guide groove on the annular sleeve slide, the main guide column can push the annular sleeve to rotate, thereby driving the rotating rod to rotate synchronously, and at this time the guide disk is away from the annular sleeve. When the main guide column is away from the annular sleeve, the arc track on the guide disk limits the auxiliary guide column, so that the overall mechanism can operate stably without deviation. This driving method can rotate intermittently, which can extend the contact time between the material guide frame and the hot air.
[0011] As a preferred embodiment of the above technical solution, the guide plate and the guide disc are an integrally formed structure.
[0012] In the above solution, the guide plate and the guide disc are combined to form an integral component.
[0013] As a preferred embodiment of the above technical solution, the crushing mechanism includes two crushing rollers which are laterally symmetrically arranged in the processing frame, both ends of the two crushing rollers are rotatably connected to the side walls of the processing frame, and one end of the two crushing rollers extends to the outside of the processing frame and the end is connected to a driving motor, and two mounting plates for fixing the driving motor are fixedly installed on the outer wall of the processing frame.
[0014] In the above scheme, the crushing roller is driven to rotate by the driving motor, and the incoming raw materials are crushed by applying pressure or shearing force, so as to achieve the effect of crushing the raw materials.
[0015] As a preferred embodiment of the above technical solution, an observation window for viewing the material guiding process is embedded on the top side wall of the processing frame.
[0016] In the above scheme, the material guiding situation inside the processing frame can be visually seen through the arranged observation window, so as to avoid the material scattering due to improper matching of the equipment and facilitate the debugging of the equipment.
[0017] As a preferred embodiment of the above technical solution, a handle for assisting pulling is fixedly connected to the side wall of the collection frame.
[0018] In the above solution, the provided handle enables the user to grasp the device conveniently.
[0019] Compared with the prior art, the beneficial effects of the utility model are:
[0020] In the utility model, hot air is blown out by a hot air blower, and the hot air is used to dry the material, because the reduction of water molecules reduces the internal binding force of the material. When the material is relatively dry, its hardness is higher and it is easier to be crushed, which is helpful for further processing or improving the separation effect of the material, and avoiding the sticking of the crushing roller by the material with too high humidity, while improving the crushing effect and avoiding sticking and blocking of the material. The auxiliary material guiding mechanism and the driving mechanism are coordinated to rotate intermittently, so that the rotation time of the material guiding frame is prolonged, thereby prolonging the contact time between the raw material and the hot air, thereby providing a certain drying time for the raw material. The device dries the raw material during the feeding process, and improves the crushing efficiency of the crusher to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A schematic diagram of a three-dimensional structure of a double-roll crusher from a first-person perspective;
[0022] Figure 2 A schematic diagram of a three-dimensional structure of a double-roll crusher from a second viewing angle;
[0023] Figure 3 is a perspective structural diagram of a driving mechanism;
[0024] Figure 4 It is a schematic diagram of the three-dimensional cross-sectional structure of a double-roll crusher.
[0025] In the figure: 10, processing frame; 11, feeding pipe; 12, collecting frame; 121, handle; 13, rectangular opening; 14, hot air blower; 15, observation window; 20, rotating rod; 21, material guide frame; 22, air guide hole; 30, annular sleeve; 31, guide groove; 32, auxiliary guide column; 33, servo motor; 34, rotating shaft; 35, guide plate; 36, main guide column; 37, guide disk; 38, arc track; 40, crushing roller; 41, driving motor; 42, mounting plate. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0027] Example 1
[0028] like Figure 1 and Figure 4 As shown, the utility model provides a technical solution: a double-roll crusher includes a processing frame 10, and an observation window 15 for viewing the material guiding process is embedded on the top side wall of the processing frame 10. The material guiding situation inside the processing frame 10 can be visually seen through the arranged observation window 15, so as to avoid the material scattering caused by improper matching of the equipment, and facilitate the debugging of the equipment. A feeding pipe 11 is embedded on the top of the processing frame 10, and the feeding pipe 11 is connected with the inner side of the processing frame 10. The inner side of the processing frame 10 is sequentially provided with an auxiliary material guiding mechanism, a crushing mechanism and a collecting frame 12 from top to bottom. The collecting frame 12 is placed on the inner bottom wall of the processing frame 10, and a handle 121 for auxiliary pulling is fixedly connected to the side wall of the collecting frame 12. The arranged handle 121 can make it convenient for the user to grab the processing frame. A rectangular opening 13 is provided on the bottom side wall of 10 for the collection frame 12 to be pulled out. A hot air blower 14 is fixedly connected to the two opposite side walls of the top of the processing frame 10. The air outlet of the hot air blower 14 extends to the inside of the processing frame 10. During specific use, the feed pipe 11 is connected to the external raw material source and introduces it into the processing frame 10. The feeding of the device is intermittent feeding to prevent blockage or overload. The auxiliary material guiding mechanism is used to guide the raw material into the crushing mechanism to ensure the uniform flow of the raw material. The raw material is crushed by the set crushing mechanism. The hot air blower 14 is used to provide hot air to dry the material, which is helpful for further processing or improving the separation effect of the material. The collection frame 12 is used to collect the crushed raw material. The collection frame 12 is set in a pull-out manner to facilitate cleaning and replacement.
[0029] As an implementation method in this embodiment, Figure 1 and Figure 4As shown, the auxiliary material guiding mechanism includes a rotating rod 20 rotatably connected to the inner wall of the processing frame 10, a plurality of material guiding frames 21 are fixed in an annular array on the outer wall of the rotating rod 20, and air guide holes 22 are arranged in an array on the opposite side walls of the material guiding frames 21. One end of the rotating rod 20 extends to the outside of the processing frame 10 and a driving mechanism is arranged at the end. During specific use, the rotating rod 20 is driven by the arranged driving mechanism to rotate intermittently, so that the rotation time of the material guiding frame 21 is extended, so as to provide drying time for the raw materials, so as to improve the separation effect of the materials and prevent the wet raw materials from sticking to the crushing mechanism.
[0030] As an implementation method in this embodiment, Figure 2 and Figure 3 As shown, the driving mechanism includes an annular sleeve 30 fixedly sleeved on the outer wall of the rotating rod 20, a plurality of guide grooves 31 are arranged in an array on the side wall of the annular sleeve 30, a plurality of auxiliary guide posts 32 are fixedly connected in an array on the side wall of the annular sleeve 30, and the auxiliary guide posts 32 are arranged between two adjacent guide grooves 31, a servo motor 33 is fixedly installed on the outer wall of the processing frame 10, an output end of the servo motor 33 is fixedly connected to a rotating shaft 34, an end of the rotating shaft 34 is fixedly connected to a guide plate 35, a main guide post 36 is fixedly connected to the side wall of the guide plate 35, a guide plate 37 is arranged at one end of the guide plate 35, the guide plate 37 is a fan-shaped structure, and an arc track 38 adapted to the auxiliary guide post 32 is fixedly connected to the side wall of the guide plate 37. In specific use, The servo motor 33 is provided to drive the rotating shaft 34 to rotate, and the guide plate 35 and the guide disk 37 are an integrally formed structure, so that the guide plate 35 and the guide disk 37 can rotate, and when the main guide column 36 slides with the guide groove 31 on the annular sleeve 30, the main guide column 36 can push the annular sleeve 30 to rotate, thereby driving the rotating rod 20 to rotate synchronously, and at this time the guide disk 37 is away from the annular sleeve 30. When the main guide column 36 is away from the annular sleeve 30, the arc track 38 on the guide disk 37 limits the auxiliary guide column 32, so that the overall mechanism can operate stably without deviation. This driving method can rotate intermittently, which can extend the contact time between the material guide frame 21 and the hot air.
[0031] As an implementation method in this embodiment, Figure 2 and Figure 4As shown, the crushing mechanism includes two crushing rollers 40 which are laterally symmetrically arranged in the processing frame 10. Both ends of the two crushing rollers 40 are rotatably connected to the side walls of the processing frame 10, and one end of the two crushing rollers 40 extends to the outside of the processing frame 10 and the end is connected to a driving motor 41. Two mounting plates 42 for fixing the driving motor 41 are fixedly installed on the outer wall of the processing frame 10. During specific use, the crushing rollers 40 are driven to rotate by the arranged driving motor 41, and the incoming raw materials are crushed by applying pressure or shear force, so as to achieve the effect of crushing the raw materials.
[0032] Working principle: When in use, first turn on the hot air blower 14 to preheat the inside of the processing frame 10, introduce the raw material through the feed pipe 11, and the raw material falls into the guide frame 21. The servo motor 33 is used to drive the rotating shaft 34 to rotate. The guide plate 35 and the guide disk 37 are an integrally formed structure, so that the guide plate 35 and the guide disk 37 rotate, and when the main guide column 36 slides with the guide groove 31 on the annular sleeve 30, the main guide column 36 can push the annular sleeve 30 to rotate, thereby driving the rotating rod 20 to rotate synchronously, and at this time, the guide disk 37 is away from the annular sleeve 30, when the main guide column 36 is away from the annular sleeve 30, the arc track 38 on the guide plate 37 limits the auxiliary guide column 32, so that the overall mechanism can operate stably without deviation. The driving method can rotate intermittently, so that the rotation time of the guide frame 21 is extended, thereby providing drying time for the raw materials. After drying, the raw materials fall downward through the opening of the guide frame 21 to between the two crushing rollers 40, and the crushing rollers 40 are driven to rotate by the provided driving motor 41, and the incoming raw materials are crushed by applying pressure or shear force, so as to achieve the effect of crushing the raw materials. After crushing, the raw materials fall into the collection frame 12 for collection and temporary storage.
[0033] The above embodiments are only used to illustrate the technical solution of the present invention, but not to limit it.
Claims
1. A double-roll pulverizer, comprising a processing frame (10), wherein a feed pipe (11) is embedded at the top of the processing frame (10), and the feed pipe (11) is communicated with the inner side of the processing frame (10), characterized in that: An auxiliary material guiding mechanism, a crushing mechanism and a collection frame (12) are sequentially arranged on the inner side of the processing frame (10) from top to bottom. The collection frame (12) is placed on the inner bottom wall of the processing frame (10). A rectangular opening (13) for pulling out the collection frame (12) is provided on the bottom side wall of the processing frame (10). A hot air blower (14) is fixedly connected to two opposite side walls of the top of the processing frame (10). An air outlet of the hot air blower (14) extends to the inner side of the processing frame (10). The auxiliary material guiding mechanism comprises a rotating rod (20) rotatably connected to the inner side wall of the processing frame (10). A plurality of material guiding frames (21) are fixedly arranged in an annular array on the outer wall of the rotating rod (20). Air guide holes (22) are arranged in an array on two opposite side walls of the material guiding frame (21). One end of the rotating rod (20) extends to the outer side of the processing frame (10) and a driving mechanism is arranged at the end.
2. A roller mill according to claim 1, characterized in that: The driving mechanism comprises an annular sleeve (30) fixedly sleeved on the outer wall of the rotating rod (20), a plurality of guide grooves (31) being arranged in an array on the side wall of the annular sleeve (30), a plurality of auxiliary guide posts (32) being fixedly connected in an array on the side wall of the annular sleeve (30), the auxiliary guide posts (32) being arranged between two adjacent guide grooves (31), a servo motor (33) being fixedly mounted on the outer wall of the processing frame (10), a rotating shaft (34) being fixedly connected at the output end of the servo motor (33), a guide plate (35) being fixedly connected at the end of the rotating shaft (34), a main guide post (36) being fixedly connected on the side wall of the guide plate (35), a guide plate (37) being arranged at one end of the guide plate (35), the guide plate (37) being a fan-shaped structure, and an arc-shaped track (38) adapted to the auxiliary guide post (32) being fixedly connected on the side wall of the guide plate (37).
3. A roller mill according to claim 2, characterized in that: The guide plate (35) and the guide disc (37) are an integrally formed structure.
4. A roller mill according to claim 1, characterized in that: The crushing mechanism comprises two crushing rollers (40) which are laterally symmetrically arranged in a processing frame (10), both ends of the two crushing rollers (40) being rotatably connected to the side wall of the processing frame (10), and one end of the two crushing rollers (40) extending to the outside of the processing frame (10) and the end being connected to a driving motor (41), and two mounting plates (42) for fixing the driving motor (41) are fixedly mounted on the outer side wall of the processing frame (10).
5. The roller mill according to claim 1, characterized in that: An observation window (15) for viewing the material guiding process is embedded on the top side wall of the processing frame (10).
6. A roller mill according to claim 1, characterized in that: A handle (121) for assisting pulling is fixedly connected to the side wall of the collection frame (12).