Heating mechanism for continuous casting machine
By fitting the bottom groove at the bottom of the trough of the continuous casting machine and adding insulation board, combined with the design of the induction heating coil and temperature sensor, the problem of rapid reduction of the iron temperature in the prior art is solved, and a more efficient heating process and lower temperature is achieved wasted energy.
Patent Information
- Application Number
- CN202420491047.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-03-14
AI Technical Summary
The existing heating mechanism for continuous casting machines causes the temperature of the molten iron to drop rapidly during the heating process, resulting in energy waste and reduce the efficiency of the heating mechanism.
A heating mechanism for continuous casting machines is designed to increase the insulation effect of molten iron by fitting the bottom groove at the bottom of the tundra and with the help of the adhesive layer and insulation board, and at the same time, induction heating is wound on the outer surface of the heating cylinder rod. Coil and a temperature sensor is installed above the insulation board to monitor the temperature of the molten iron and optimize the heating process.
It effectively reduces the energy waste of the heating mechanism, improves the heating efficiency, extends the service life of the equipment, and reduces the heating cost.
Smart Images

Figure CN222448247U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of continuous casting machines, in particular to a heating mechanism for continuous casting machines. Background Art
[0002] The equipment required to complete this process is called a complete set of continuous casting equipment. The electromechanical and hydraulic integration of steel pouring equipment, continuous casting machine equipment, cutting area equipment, dummy bar collection and transportation equipment constitutes the core equipment of continuous steel casting, which is usually called a continuous casting machine. The continuous casting machine is mainly composed of a tundish, a crystallizer, a vibration mechanism, a dummy bar, a secondary cooling channel, a straightening machine and a cutting machine.
[0003] The existing referenceable Chinese utility model patent with announcement number: CN201026521Y discloses a heating mechanism for a continuous casting machine. The utility model adopts the above technical structure. When in use, the heating device of the utility model is arranged in the furnace body of the continuous casting machine, and the heat-insulating material is arranged outside the graphite ring heating device. When the graphite ring heating device is powered on, the electrothermal effect of electricity makes the graphite ring heating device equivalent to a high-power resistance wire. After generating heat energy, it is radiated to the graphite pile, and then transmitted to the smelting raw materials in the field. It uses resistive heating to melt the smelting raw materials. Compared with the heating method of the existing continuous casting machine heating mechanism, it has the following obvious advantages: 1. Since the graphite furnace body will not break like the melting groove in the case of power outage, the mechanism will not be damaged by power outage. 2. Since no heating coil is used, there is no need to supply cooling water in the furnace body. 3. The life of the graphite furnace is basically equivalent to that of the induction furnace body, thereby extending the service life of the entire mechanism. 4. The furnace construction process is simple, and the material cost is greatly saved. When replacing graphite gantuan, there is no need to build the furnace every time, which can save a lot of manpower and material resources. 5. When smelting different raw materials and products such as copper-silver alloy and copper-magnesium alloy, the furnace can be reopened after removing the original smelting raw materials, so there is no need to rebuild the furnace, which can save a lot of time, manpower and money.
[0004] Although the existing heating mechanism for continuous casting machines saves time, manpower and money, the continuous casting machine tundish is mostly heated by induction heating coils during the heating process. The heating structure and the tundish are used in conjunction with each other. After the molten iron in the tundish is heated, the temperature of the molten iron will drop rapidly due to the single structure of the tundish, resulting in a large amount of energy waste, causing the induction heating coil to be used inefficiently and reducing the practicality of the heating mechanism. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the deficiencies in the prior art, the utility model provides a heating mechanism for a continuous casting machine, which has the advantages of increasing the applicability between the heating mechanism and the tundish, reducing energy waste, and improving the use effect of the heating mechanism, thereby solving the above-mentioned technical problems.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: the heating mechanism for a continuous casting machine comprises a tundish used for steel processing of the continuous casting machine, a bottom groove for increasing the use structure is fixedly and embeddedly installed at the bottom of the inner surface of the tundish, support seats for cooperative installation are fixedly installed on both sides of the inner wall of the tundish, a heating cylinder rod for use with the heating mechanism is fixedly installed on one side of the support seat, a warming cotton for cooperative use is fixedly installed at the center position of the outer surface of the heating cylinder rod, an induction heating coil for heating is fixedly installed on the outer surface of the heating cylinder rod, an insulation board for heat preservation is movably installed at the lower part of the interior of the tundish, an adhesive layer for installation and connection is fixedly installed at the lower part of the insulation board, the adhesive layer is movably connected to the upper part of the inner wall of the bottom groove, an outer shell groove for installing a temperature sensor is fixedly installed at the upper center position of the insulation board, and a temperature sensor for temperature monitoring is fixedly installed inside the outer shell groove.
[0009] As the preferred technical solution of the utility model, mounting seats are fixedly installed under both sides of the tundish, a top steel plate is fixedly installed on the upper inner wall of the tundish, and vertical blocks are fixedly installed at both ends above the top steel plate; two of the vertical blocks are provided for use together.
[0010] As the preferred technical solution of the utility model, a rotating shaft rod is movably installed on the inner wall of the vertical block, a welding block is fixedly installed on one side of the outer surface of the rotating shaft rod, and a cover plate is fixedly installed on one side of the welding block; vertical blocks are used at both ends of the rotating shaft rod.
[0011] As a preferred technical solution of the utility model, one end of the induction heating coil is fixedly connected to an external coil, and the external coil is movable through one side of the through hole; the through hole is arranged in a connecting rod structure for use.
[0012] As a preferred technical solution of the utility model, a mounting rod is fixedly installed on the other side of the support seat, a connecting rod is fixedly installed on one side of the mounting rod, and a support frame is fixedly installed below the connecting rod; the support frame is used to support the connecting rod and the heating mechanism.
[0013] As a preferred technical solution of the utility model, the support frame is fixedly installed above the mounting seat, and the connecting rods are fixedly installed on both sides of the outer surface of the tundish; the connecting rods penetrate the tundish structure for coordinated use.
[0014] As a preferred technical solution of the utility model, the induction heating coil is fixedly installed inside the tundish, and the temperature sensor is fixedly installed inside the tundish; the induction heating coil is used to heat the molten iron in the tundish.
[0015] Compared with the prior art, the utility model provides a heating mechanism for a continuous casting machine, which has the following
[0016] Beneficial effects:
[0017] 1. The utility model is provided with a bottom groove embedded in the bottom of the tundish, the inner wall of the bottom groove is connected to the bonding layer, the bonding layer is used with the upper insulation plate, the insulation plate is convenient for heat preservation of the molten iron in the continuous casting tundish, avoids the rapid decrease of the molten iron temperature, avoids the energy waste of the heating structure, is convenient for reducing the heating cost, and facilitates the use of the heating mechanism of the continuous casting machine.
[0018] 2. The utility model installs the outer shell groove above the insulation plate, and the temperature sensor is installed inside the outer shell groove, so that the temperature sensor is used to monitor the temperature of the molten iron in the tundish, which is convenient for improving the functionality of the heating mechanism of the continuous casting machine. At the same time, the heating mechanism is turned on according to the monitored molten iron temperature, which further saves the energy use of the heating mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is an overall schematic diagram of the utility model;
[0020] Figure 2 This is a schematic diagram of the tundish of the utility model;
[0021] Figure 3 This is a schematic diagram of the support seat of the utility model;
[0022] Figure 4 It is a schematic diagram of the insulation board of the utility model.
[0023] Among them: 1. Tundish; 11. Mounting seat; 12. Top steel plate; 13. Vertical block; 14. Rotating shaft rod; 15. Welding block; 16. Cover plate; 17. Bottom groove; 2. Support seat; 21. Heating tube rod; 22. Warm cotton; 23. Induction heating coil; 24. External coil; 25. Through hole; 26. Mounting rod; 27. Connecting rod; 28. Support frame; 3. Insulation board; 31. Adhesive layer; 32. Shell groove; 33. Temperature sensor. DETAILED DESCRIPTION
[0024] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0025] In the description of the present invention, unless otherwise specified, "multiple" means two or more than two; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] Combined with Figure 1-Figure 4 In this embodiment, the heating mechanism for the continuous casting machine includes a tundish 1, a bottom groove 17 is fixedly installed at the bottom of the inner surface of the tundish 1, support seats 2 are fixedly installed on both sides of the inner wall of the tundish 1, a heating tube rod 21 is fixedly installed on one side of the support seat 2, a warm cotton 22 is fixedly installed at the center position of the outer surface of the heating tube rod 21, an induction heating coil 23 is fixedly installed on the outer surface of the heating tube rod 21, an insulation board 3 is movably installed at the lower part of the inside of the tundish 1, an adhesive layer 31 is fixedly installed at the lower part of the insulation board 3, the adhesive layer 31 is movably connected to the upper part of the inner wall of the bottom groove 17, an outer shell groove 32 is fixedly installed at the upper center position of the insulation board 3, and a temperature sensor 33 is fixedly installed inside the outer shell groove 32.
[0028] Specifically, the bottom groove 17 is embedded in the middle of the tundish 1, and the inside of the bottom groove 17 is connected to the bonding layer 31. The bonding layer 31 is used with the insulation plate 3. The insulation plate 3 is used to insulate the molten iron in the tundish 1, which is convenient for reducing the energy used by the heating mechanism and facilitating the use of the heating mechanism of the continuous casting machine. The inner wall of the tundish 1 is connected to the support seat 2 on both sides, and the support seat 2 is used with the heating barrel rod 21. The center of the heating barrel rod 21 is provided with a warm cotton 22 for use, which is convenient for increasing the use of the heating mechanism. The outer surface of the heating barrel rod 21 is wrapped with an induction heating coil 23, and one end of the induction heating coil 23 is connected to the external coil 24, so that the external coil 24 is connected to the electromagnetic heater device, which is convenient for heating the inside of the tundish 1 and convenient for the use effect of the heating mechanism.
[0029] Mounting seats 11 are fixedly installed at the lower sides of the tundish 1 , a top steel plate 12 is fixedly installed on the upper inner wall of the tundish 1 , and vertical blocks 13 are fixedly installed at both ends of the top of the top steel plate 12 .
[0030] A rotating shaft rod 14 is movably mounted on the inner wall of the vertical block 13 , a welding block 15 is fixedly mounted on one side of the outer surface of the rotating shaft rod 14 , and a cover plate 16 is fixedly mounted on one side of the welding block 15 .
[0031] Specifically, the lower sides of the tundish 1 are connected to the mounting seats 11, the mounting seats 11 are used to support the heating mechanism, the upper inner wall of the tundish 1 is connected to the top steel plate 12, and vertical blocks 13 are provided at both ends above the top steel plate 12. The vertical blocks 13 are used to cooperate with the installation of the rotating shaft rod 14. The rotating shaft rod 14 is connected to the cover plate 16 through the welding block 15, which is convenient for opening or closing the cover plate 16 and the tundish 1, and is convenient for cooperating with the insulation of the molten iron in the tundish 1, thereby facilitating the use of the heating mechanism for the continuous casting machine.
[0032] One end of the induction heating coil 23 is fixedly connected to an external coil 24 , and the external coil 24 is movable through one side of the through hole 25 .
[0033] A mounting rod 26 is fixedly mounted on the other side of the support seat 2 , a connecting rod 27 is fixedly mounted on one side of the mounting rod 26 , and a supporting frame 28 is fixedly mounted below the connecting rod 27 .
[0034] The support frame 28 is fixedly installed above the mounting seat 11 , and the connecting rods 27 are fixedly installed on both sides of the outer surface of the tundish 1 .
[0035] The induction heating coil 23 is fixedly installed inside the tundish 1 , and the temperature sensor 33 is fixedly installed inside the tundish 1 .
[0036] Specifically, the support seat 2 is connected to the mounting rod 26 on one side, the mounting rod 26 passes through the tundish 1 and is connected to the connecting rod 27, the connecting rod 27 carries a support frame 28 below, and the support frame 28 is correspondingly installed above the mounting seat 11, so as to facilitate the coordination between the heating mechanisms used in the continuous casting machine.
[0037] Working principle: The bottom groove 17 is embedded in the bottom of the continuous casting machine tundish 1, and the inner wall of the bottom groove 17 is connected to the insulation plate 3 through the adhesive layer 31. The insulation plate 3 is installed in the tundish 1 structure for use. The top of the tundish 1 is connected to the top steel plate 12, and vertical blocks 13 are installed at both ends of the top steel plate 12. The vertical block 13 is installed with a rotating shaft rod 14. The two ends of the rotating shaft rod 14 are movably embedded in one side of the inner wall of the vertical block 13 for use. The rotating shaft rod 14 carries a welding block 15, and the welding block 15 is connected to the cover plate 16. The cover plate 16 is convenient to open and close through the rotating shaft rod 14. The cover plate 16 is opened to add molten iron into the tundish 1, and then it is connected to the mounting seat 11 at the bottom of both sides of the tundish 1, and the mounting seat 11 is connected to the support frame 28 above, and the support frame 28 is connected to the connecting rod 27 above, and the connecting rod 27 is connected to the mounting rod 26. The mounting rod 26 runs through the middle The structure of the tundish 1 is connected to the support base 2, and the support base 2 is used with a heating tube rod 21. The outer surface of the heating tube rod 21 is wound with an induction heating coil 23, and one end of the induction heating coil 23 is connected to an external coil 24. The external coil 24 passes through the mounting rod 26 and is connected to the outside of the tundish 1, so that the external coil 24 is connected to the electromagnetic heater device. When the electromagnetic heater device is turned on, the induction heating coil 23 is driven to heat the tundish 1, so as to heat the molten iron in the tundish 1, which facilitates the use of the heating mechanism of the continuous casting machine. By installing the outer shell groove 32 above the insulation plate 3, the temperature sensor 33 is installed in the outer shell groove 32, and the temperature sensor 33 is used to monitor the temperature of the molten iron, so that the heating mechanism is opened and used according to the temperature of the molten iron, which is convenient for reducing the energy used by the heating mechanism and facilitating the use of the connection of the electromagnetic heater device.
[0038] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A heating mechanism for a continuous casting machine, comprising a tundish (1), characterized in that: A bottom groove (17) is fixedly mounted on the bottom of the inner surface of the tundish (1), support seats (2) are fixedly mounted on both sides of the inner wall of the tundish (1), a heating cylinder rod (21) is fixedly mounted on one side of the support seat (2), a warming cotton (22) is fixedly mounted at the center of the outer surface of the heating cylinder rod (21), an induction heating coil (23) is fixedly mounted on the outer surface of the heating cylinder rod (21), a heat preservation plate (3) is movably mounted at the lower part of the interior of the tundish (1), an adhesive layer (31) is fixedly mounted below the heat preservation plate (3), the adhesive layer (31) is movably connected to the upper part of the inner wall of the bottom groove (17), an outer shell groove (32) is fixedly mounted at the center of the upper part of the heat preservation plate (3), and a temperature sensor (33) is fixedly mounted inside the outer shell groove (32).
2. A heating mechanism for a continuous casting machine according to claim 1, characterized in that: Mounting seats (11) are fixedly mounted below both sides of the tundish (1), a top steel plate (12) is fixedly mounted on the upper inner wall of the tundish (1), and vertical blocks (13) are fixedly mounted at both ends above the top steel plate (12).
3. A heating mechanism for a continuous casting machine according to claim 2, characterized in that: A rotating shaft rod (14) is movably mounted on the inner wall of the vertical block (13), a welding block (15) is fixedly mounted on one side of the outer surface of the rotating shaft rod (14), and a cover plate (16) is fixedly mounted on one side of the welding block (15).
4. A heating mechanism for a continuous casting machine according to claim 1, characterized in that: One end of the induction heating coil (23) is fixedly connected to an external coil (24), and the external coil (24) is movably inserted into one side of the through hole (25).
5. The heating mechanism for a continuous casting machine according to claim 1, characterized in that: A mounting rod (26) is fixedly mounted on the other side of the support seat (2), a connecting rod (27) is fixedly mounted on one side of the mounting rod (26), and a supporting frame (28) is fixedly mounted below the connecting rod (27).
6. A heating mechanism for a continuous casting machine according to claim 5, characterized in that: The support frame (28) is fixedly mounted above the mounting seat (11), and the connecting rods (27) are fixedly mounted on both sides of the outer surface of the tundish (1).
7. The heating mechanism for a continuous casting machine according to claim 1, characterized in that: The induction heating coil (23) is fixedly installed inside the tundish (1), and the temperature sensor (33) is fixedly installed inside the tundish (1).
Citation Information
Patent Citations
Heating mechanism for conticaster
CN201026521Y