Circular tube welding auxiliary device

By designing the mobile docking mechanism and docking limiting mechanism of the circular tube welding auxiliary device, the problem of difficulty in fixing the limit of the welding end during round tube welding is solved, and the firmness and neatness of the welding site is achieved, which avoids misalignment and ensures welding Quality and safety.

CN222449054UActive Publication Date: 2025-02-11CHANGJIANG & JINGGONG STEEL STRUCTURE GRP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421185994.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-02-11
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The prior art cannot effectively limit the welding end when welding round tubes, resulting in possible misalignment at the welding, affecting welding quality and safety.

Method used

A circular tube welding auxiliary device is designed, including a work bench, a mobile docking mechanism and a docking limiting mechanism. The mobile docking mechanism fixes the pipe body by fixing the clamp and bidirectional screw, while the docking limit mechanism realizes the limit fixation of the welded end through an electric push rod and a docking limit block.

Benefits of technology

Through the design of the butt limiting mechanism, the firmness of the welding site is improved, making the pipe body more neat when butt, avoiding misalignment at the welding site, and ensuring welding quality and safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222449054U_ABST
    Figure CN222449054U_ABST
Patent Text Reader

Abstract

The utility model discloses a circular tube welding auxiliary device, relates to the welding auxiliary technical field, including the work table plate, the work table plate is rectangular structure, the mobile butt joint mechanism includes the mobile chute and fixed hoop, the mobile chute is opened in the middle of work table plate top end, the fixed hoop is fixed on the mobile chute, and the fixed hoop is fixed on the mobile chute. The two fixing hoops are movably arranged in the middles of the two sides of the top end of the workbench plate correspondingly, and pipe bodies are installed in the two fixing hoops correspondingly. According to the butt-joint limiting mechanism, the firmness of the welding position can be improved, the pipe bodies on the two sides can be more tidy in the butt-joint process, and the situation that when the pipe bodies on the two sides are in contact welding, the welding position is misplaced, the requirement after welding cannot reach the standard, and reworking is needed is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of welding assistance, in particular to a round pipe welding assistance device. Background Art

[0002] At present, the round tube is open at both ends and has a hollow concentric cross-section. The length and circumference of the steel are relatively large. The uses of round tubes are: pipelines, thermal equipment, and mechanical industry; classification: seamless round tubes, welded round tubes;

[0003] When welding a round tube, the existing method of fixing the round tube is to make the tube bodies on both sides contact and squeeze to fix them. However, this method only uses contact fixation and cannot limit the welding end. After the welding end is limited and fixed, the normal movement welding of the welding end will be affected. Utility Model Content

[0004] The purpose of the utility model is to provide a round pipe welding auxiliary device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a round pipe welding auxiliary device, comprising a workbench, and the workbench is a rectangular structure;

[0006] The mobile docking mechanism includes a mobile chute and a fixed clamp. The mobile chute is opened in the middle of the top of the workbench. The two fixed clamps are movably arranged in the middle of both sides of the top of the workbench. Tubes are installed inside the two fixed clamps.

[0007] The docking limit mechanism includes a fixed block and an electric push rod. The fixed block is installed on the top of the fixed clamp on the right side by bolts, and the two electric push rods are respectively installed on the bottom of the fixed clamp on the left side and the middle of the fixed block by bolts.

[0008] Preferably, the mobile docking mechanism also includes a mobile slider and a bidirectional screw. The bidirectional screw is installed in the middle of the inner cavity of the mobile slide groove through a bearing. The two mobile sliders are respectively screwed on the two ends of the bidirectional screw. The top of the mobile slider is connected to the bottom end of the fixed clamp through a bolt.

[0009] Preferably, the right end of the bidirectional screw passes through the right side of the movable slide and is installed with an operating handle by a bolt. A rotation hole is provided on the right side of the inner cavity of the movable slide and is located at a relative position of the bidirectional screw. A mounting screw hole is provided in the middle of the movable slider.

[0010] Preferably, the docking limit mechanism also includes a docking limit block, an installation ball and a fixing rod. The two fixing rods are respectively installed on the opposite ends of the electric push rods on both sides by bolts, and the two docking limit blocks are respectively installed on the opposite ends of the fixing rods at the top and bottom ends by bolts. Several installation balls are respectively movably installed on the docking limit block and on one side away from the fixing rod.

[0011] Preferably, the cross-section of the docking limit blocks is an arc-shaped structure, the docking limit blocks are provided with mounting circular openings at positions relative to the mounting balls, and the electric push rods are equipped with switches.

[0012] Preferably, the docking limit block and one side close to the fixed clamp are both installed with a stabilizing slide rod through bolts, the fixed clamp and the relative position of the stabilizing slide rod are both provided with a stabilizing slide hole, and the stabilizing slide rod is slidably connected to the inside of the stabilizing slide hole.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] The utility model can not only improve the firmness of the welding place through the butt-jointing limit mechanism, but also make the pipe bodies on both sides more neat when butt-jointing, thereby avoiding the misalignment of the welding place when the pipe bodies on both sides are in contact with welding, which makes the requirements after welding fail to meet the standards and requires rework. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 Provides an overall structural diagram for an embodiment of the present utility model;

[0016] Figure 2 A side view of the structure of the docking limit block provided in an embodiment of the present utility model;

[0017] Figure 3 This is a side view of the structure of the movable slider provided in an embodiment of the utility model.

[0018] In the figure: 1. Work table; 2. Mobile docking mechanism; 201. Mobile slider; 202. Bidirectional screw; 203. Mobile slide; 204. Fixed clamp; 3. Docking limit mechanism; 301. Docking limit block; 302. Mounting ball; 303. Fixed rod; 304. Fixed block; 305. Electric push rod; 4. Tube body; 5. Stabilizing slide bar; 6. Mounting screw hole. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] See also Figure 1-3 , the utility model provides a technical solution: a round pipe welding auxiliary device, comprising a workbench 1, and the workbench 1 is a rectangular structure;

[0021] The mobile docking mechanism 2 includes a mobile chute 203 and a fixed clamp 204. The mobile chute 203 is provided in the middle of the top of the workbench 1. The two fixed clamps 204 are movably provided in the middle of both sides of the top of the workbench 1. The two fixed clamps 204 are respectively installed with a tube 4 inside.

[0022] Docking limit mechanism 3, the docking limit mechanism 3 includes a fixed block 304 and an electric push rod 305, the fixed block 304 is installed on the top of the fixed clamp 204 on the right side by bolts, and the two electric push rods 305 are respectively installed on the bottom end of the fixed clamp 204 on the left side and the middle of the fixed block 304 by bolts.

[0023] The mobile docking mechanism 2 also includes a mobile slider 201 and a bidirectional screw 202. The bidirectional screw 202 is installed in the middle of the inner cavity of the mobile slide 203 through a bearing. The two mobile sliders 201 are screwed on both ends of the bidirectional screw 202 respectively. The top of the mobile slider 201 is connected to the bottom end of the fixed clamp 204 by a bolt. In this way, after the tube bodies 4 on both sides are fixed by the fixed clamp 204, the bidirectional screw 202 is rotated to drive the mobile sliders 201 on both sides to move to the opposite side, and drive the fixed clamp 204 and the tube body 4 to move to the opposite side, so that the opposite ends of the tube bodies 4 on both sides are in contact and fixed;

[0024] The right end of the bidirectional screw 202 passes through the right side of the movable slide 203 and an operating handle is installed by a bolt. The right side of the inner cavity of the movable slide 203 is provided with a rotation hole at a position relative to the bidirectional screw 202, and the middle part of the movable slider 201 is provided with a mounting screw hole 6. In this way, the movable slider 201 is installed to the two ends of the bidirectional screw 202 through the mounting screw holes 6, and the bidirectional screw 202 is driven to rotate by the operating handle;

[0025] The docking limit mechanism 3 also includes a docking limit block 301, a mounting ball 302 and a fixed rod 303. The two fixed rods 303 are respectively mounted on opposite ends of the electric push rods 305 on both sides by bolts. The two docking limit blocks 301 are respectively mounted on opposite ends of the fixed rods 303 at the top and bottom ends by bolts. A plurality of mounting balls 302 are respectively movably mounted on the side of the docking limit block 301 away from the fixed rod 303.

[0026] The cross section of the docking limit block 301 is an arc-shaped structure. The docking limit block 301 is provided with an installation circular opening at the relative position of the installation ball 302. The electric push rod 305 is equipped with a switch. In this way, when the tube bodies 4 on both sides are welded and fixed, the tube bodies 4 on both sides are first contacted, and then the electric push rods 305 on both sides are started to drive the docking limit blocks 301 on both sides to move to the opposite side through the fixing rod 303, and the docking limit blocks 301 at the upper and lower ends are moved to the connection points of the tube bodies 4 on both sides, and the parts of the tube bodies 4 that need to be welded are limited and fixed and aligned. When the tube bodies 4 are rotated for welding, the installation ball 302 is driven to rotate. In the process of welding, not only the firmness of the weld is improved, but also the tube bodies 4 on both sides are more neat when docking, so as to avoid the misalignment of the weld when the tube bodies 4 on both sides are in contact and welding, which makes the requirements after welding not meet the standards and requires rework.

[0027] The docking limit block 301 and one side close to the fixed clamp 204 are both installed with a stabilizing slide bar 5 by bolts, and the fixed clamp 204 and the relative position of the stabilizing slide bar 5 are both provided with a stabilizing slide hole, and the stabilizing slide bar 5 is slidably connected to the inside of the stabilizing slide hole. In this way, when the docking limit block 301 moves, the stabilizing slide bar 5 is driven to slide inside the stabilizing slide hole, and the flexibility and stability of the docking limit block 301 when moving will be increased.

[0028] Working principle: After the utility model fixes the tube bodies 4 on both sides by fixing the clamps 204, the bidirectional screws 202 are rotated to drive the movable sliders 201 on both sides to move to the opposite side, and drive the fixed clamps 204 and the tube bodies 4 to move to the opposite side, so that the tube bodies 4 on both sides are in contact and fixed at one end. When the tube bodies 4 on both sides are welded and fixed, the tube bodies 4 on both sides are first made to contact, and then the electric push rods 305 on both sides are started to drive the docking limit blocks 301 on both sides to move to the opposite side through the fixed rods 303, and the docking limit blocks 301 at the upper and bottom ends move the connection points of the tube bodies 4 on both sides, and limit and fix the parts of the tube bodies 4 that need to be welded. When the tube bodies 4 are rotated for welding, the mounting balls 302 are driven to rotate, and in the process of welding, not only the firmness of the weld can be improved, but also the tube bodies 4 on both sides can be made more neat when docking, so as to avoid the misalignment of the welds when the tube bodies 4 on both sides are in contact and welding, which makes the requirements after welding fail to meet the standards and requires rework.

[0029] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A round tube welding auxiliary device, comprising a workbench (1), characterized in that: A mobile docking mechanism (2), the mobile docking mechanism (2) comprising a mobile slide groove (203) and a fixed clamp (204), the mobile slide groove (203) being arranged in the middle of the top of the workbench (1), the two fixed clamps (204) being movably arranged in the middle of both sides of the top of the workbench (1), and the two fixed clamps (204) being respectively provided with a tube body (4) inside; A docking limit mechanism (3), the docking limit mechanism (3) comprising a fixed block (304) and an electric push rod (305), the fixed block (304) being mounted on the top end of the fixed clamp (204) on the right side by means of bolts, and the two electric push rods (305) being mounted on the bottom end of the fixed clamp (204) on the left side and the middle of the fixed block (304) by means of bolts respectively.

2. A round pipe welding auxiliary device according to claim 1, characterized in that: The mobile docking mechanism (2) further comprises a mobile slider (201) and a bidirectional screw (202); the bidirectional screw (202) is mounted in the middle of the inner cavity of the mobile slide groove (203) via a bearing; the two mobile sliders (201) are respectively screwedly mounted at both ends of the bidirectional screw (202); the top end of the mobile slider (201) is connected to the bottom end of the fixed clamp (204) via a bolt.

3. A round pipe welding auxiliary device according to claim 2, characterized in that: The right end of the bidirectional screw rod (202) passes through the right side of the movable slide groove (203) and is installed with an operating handle through a bolt. The right side of the inner cavity of the movable slide groove (203) is provided with a rotation hole at a relative position of the bidirectional screw rod (202), and the middle part of the movable slider (201) is provided with a mounting screw hole (6).

4. The round pipe welding auxiliary device according to claim 1, characterized in that: The docking limit mechanism (3) further comprises a docking limit block (301), a mounting ball (302) and a fixing rod (303), wherein the two fixing rods (303) are respectively mounted on opposite ends of the electric push rods (305) on both sides by bolts, the two docking limit blocks (301) are respectively mounted on opposite ends of the fixing rods (303) at the top and bottom ends by bolts, and a plurality of mounting balls (302) are respectively movably mounted on one side of the docking limit block (301) away from the fixing rod (303).

5. A round pipe welding auxiliary device according to claim 4, characterized in that: The cross-section of the docking limit block (301) is an arc-shaped structure, the docking limit block (301) is provided with a mounting circular opening at a position relative to the mounting ball (302), and the electric push rod (305) is provided with a switch.

6. A round pipe welding auxiliary device according to claim 5, characterized in that: The docking limit block (301) is provided with a stabilizing slide bar (5) on one side close to the fixed clamp (204) by means of bolts, and the fixed clamp (204) is provided with a stabilizing slide hole at a position relative to the stabilizing slide bar (5), and the stabilizing slide bar (5) is slidably connected to the inside of the stabilizing slide hole.