Stamping die capable of automatically cleaning waste

By designing a mechanical transmission mechanism for automatically cleaning waste in the stamping mold, the problem of blockage caused by failure to clean the waste in a timely manner during the stamping process is solved, and the timely cleaning of the waste and the smooth progress of the stamping process is achieved.

CN222450575UActive Publication Date: 2025-02-11PUTIAN CHENGXIANG DISTRICT XINGHUA ELECTRONIC MOULD CO LTD
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Patent Information

Application Number
CN202420212506.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-29
Publication Date
2025-02-11
Estimated Expiration
2034-01-29

AI Technical Summary

Technical Problem

During the stamping process of circuit board, existing stamping molds are prone to blockage of the blanking and discharge ports due to the failure to clean the waste in time, which affects the stamping quality and may damage the mold.

Method used

An automatic waste cleaning stamping mold is designed, including upper die, lower die and waste cleaning mechanism. The waste cleaning mechanism consists of a first rack, a second rack, a first gear, a second gear and a push plate. The push plate moves in the stacking space through mechanical transmission to remove the waste.

Benefits of technology

It realizes the timely cleaning of waste during each stamping process, avoids blockage caused by waste accumulation, protects the stamping mold, and ensures the smooth progress of the stamping process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stamping die capable of automatically cleaning waste materials. The stamping die comprises an upper die and a lower die, wherein the upper die comprises an upper blanking plate, an upper stripper plate and an upper clamping plate; the lower die comprises a lower die plate, a lower discharging plate and a lower die base. A blanking hole is formed in the lower die plate, a plurality of discharging ports corresponding to the blanking hole are formed in the lower die base, and a stacking space is formed below the lower die base. The waste cleaning mechanism comprises a first rack, a second rack, a first gear, a second gear and a push plate, the first rack is fixedly connected with the upper clamping plate and perpendicular to the upper clamping plate, the first gear is fixedly connected with the lower die base, the second gear is coaxial with the first gear and fixedly connected with the first gear, and the second rack is fixedly connected with the push plate. The push plate is arranged in the stacking space and matched with an opening in the side face of the stacking space in shape, the second rack is parallel to the lower die base, the first rack is meshed with the first gear, and the second rack is meshed with the second gear. Waste can be cleaned in time, and blocking is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of stamping dies, in particular to a stamping die capable of automatically cleaning waste materials. Background Art

[0002] Stamping is a forming method that uses a press and a die to apply external force to plates, strips, tubes and profiles to cause them to undergo plastic deformation or separation, thereby obtaining a workpiece (stamping part) of the desired shape and size. Stamping and forging are both plastic processing (or pressure processing), collectively known as forging.

[0003] During the stamping process of the circuit board, the waste material corresponding to the opening will be discharged from the blanking hole of the lower template and the discharge port of the lower die base in sequence. However, the existing stamping die can easily cause waste material blockage, resulting in unsatisfactory stamping quality and even damage to the stamping die itself. Utility Model Content

[0004] The applicant has found through research that the blanking port and discharging port of the stamping die are prone to blockage, most likely because the waste is not cleaned up in time, resulting in the accumulation of waste and causing blockage.

[0005] In view of the shortcomings of the prior art, the technical problem to be solved by the utility model is to provide a stamping die with automatic waste cleaning, aiming at cleaning waste in time and avoiding blockage.

[0006] In order to achieve the above-mentioned purpose, the utility model provides an automatic waste cleaning stamping die, the automatic waste cleaning stamping die comprises: an upper die, a lower die and a waste cleaning mechanism;

[0007] The upper die includes an upper punching plate, an upper stripping plate and an upper clamping plate; the lower die includes a lower die plate, a lower stripping plate and a lower die seat; the lower die plate is provided with a blanking hole, the lower die seat is provided with a plurality of discharge ports corresponding to the blanking holes, and there is a stacking space below the lower die seat;

[0008] The waste cleaning mechanism includes a first rack, a second rack, a first gear, a second gear and a push plate, the first rack is fixedly connected to the upper clamping plate and the first rack is perpendicular to the upper clamping plate, the first gear is fixedly connected to the lower die seat, the second gear is coaxial with the first gear and fixedly connected, the second rack is fixedly connected to the push plate, the push plate is arranged in the material stacking space and the push plate matches the side opening shape of the material stacking space, the second rack is parallel to the lower die seat, the first rack is meshed with the first gear, and the second rack is meshed with the second gear;

[0009] The upper clamping plate drives the first rack to move in the vertical direction, thereby causing the first gear and the second gear to rotate. The rotation of the second gear drives the second rack to move in the horizontal direction. The horizontal movement of the second rack drives the push plate to move in the stacking space. When the upper clamping plate is rising, the second rack drives the push plate to take the waste away from the stacking space.

[0010] Optionally, a slide groove is provided below the stacking space, and the second rack drives the push plate to move in the slide groove, and the slide groove is used to reduce the movement resistance of the push plate.

[0011] Optionally, the size ratio of the first gear and the second gear matches the movement distance ratio of the first rack and the second rack.

[0012] Optionally, a cutting blade is provided in the discharge port, and the cutting blade is used to cut the waste material to reduce its volume.

[0013] Optionally, the number of the cutting blades disposed in the discharge port matches the area of ​​the discharge port.

[0014] Optionally, a strip-shaped punching needle is arranged on the upper clamping plate, the upper stripping plate is arranged on the inner side of the upper punching plate, and a punching needle guide hole for passing the strip-shaped punching needle is opened on the upper stripping plate.

[0015] Optionally, the lower template is arranged inside the lower unloading plate, the lower template is fixed on the lower die base, and the lower unloading plate is arranged above the lower die base.

[0016] Optionally, a waste collection box is provided on the side of the stacking space opposite to the push plate.

[0017] The beneficial effects of the utility model are as follows: 1. The utility model provides a waste cleaning mechanism for the stamping die, and the waste cleaning mechanism includes a first rack, a second rack, a first gear, a second gear and a push plate. The first rack is fixedly connected to the upper clamping plate and the first rack is perpendicular to the upper clamping plate. The first gear is fixedly connected to the lower die seat. The second gear is coaxial with the first gear and fixedly connected. The second rack is fixedly connected to the push plate. The push plate is arranged in the stacking space and the push plate matches the shape of the side opening of the stacking space. The second rack is parallel to the lower die seat. The first rack is meshed with the first gear, and the second rack is meshed with the second gear. In each stamping process, the waste cleaning mechanism is mechanically driven by the movement of the upper die during the stamping process, so that the push plate moves in the stacking space and takes the waste away from the stacking space. The utility model can clean up the waste in time during each stamping process to avoid the waste accumulation in the stacking space and causing blockage. 2. The utility model provides a chute below the stacking space, and the second rack drives the push plate to move in the chute. The chute is used to reduce the movement resistance of the push plate. The setting of the chute reduces the resistance of the push plate, making it easier to remove the waste, further avoiding blockage. 3. A cutting blade is provided in the discharge port of the utility model, and the cutting blade is used to cut the waste to reduce the volume. The cutting blade cuts the waste to reduce the volume, avoiding the situation where the waste is too large and stuck in the stacking space.

[0018] In summary, the present invention can clean up the waste generated by stamping in time during the stamping process, avoid the occurrence of blockage, avoid damage to the stamping die, and ensure the smoothness of the stamping process. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of an automatic waste cleaning stamping die in a specific embodiment of the utility model;

[0020] Figure 2 It is a structural schematic diagram of a waste cleaning mechanism in a specific implementation manner of the utility model. DETAILED DESCRIPTION

[0021] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0022] In the description of this patent, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent.

[0023] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be fixedly connected or set, or it can be detachably connected or set, or connected or set in one piece. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0024] The applicant has found through research that the blanking port and discharging port of the stamping die are prone to blockage, most likely because the waste is not cleaned up in time, resulting in the accumulation of waste and causing blockage.

[0025] Therefore, the utility model embodiment provides a kind of automatic waste cleaning stamping die, such as Figure 1 and Figure 2 As shown, the automatic waste cleaning stamping die includes: an upper die, a lower die and a waste cleaning mechanism;

[0026] The upper die includes an upper punching plate 3, an upper stripping plate 2 and an upper clamping plate 1; the lower die includes a lower die plate 4, a lower stripping plate 5 and a lower die base 6; the lower die plate 4 is provided with a blanking hole 8, the lower die base 6 is provided with a plurality of discharge ports 9 corresponding to the blanking holes 8, and a stacking space 7 is provided below the lower die base 6;

[0027] The waste cleaning mechanism includes a first rack 10, a second rack 11, a first gear 12, a second gear 13 and a push plate 14, the first rack 10 is fixedly connected to the upper clamping plate 1 and the first rack 10 is perpendicular to the upper clamping plate 1, the first gear 12 is fixedly connected to the lower die seat 6, the second gear 13 is coaxial with the first gear 12 and fixedly connected, the second rack 11 is fixedly connected to the push plate 14, the push plate 14 is arranged in the stacking space 7 and the push plate 14 matches the side opening shape of the stacking space 7, the second rack 11 is parallel to the lower die seat 6, the first rack 10 is meshed with the first gear 12, and the second rack 11 is meshed with the second gear 13;

[0028] The upper clamping plate 1 drives the first rack 10 to move in the vertical direction, thereby causing the first gear 12 and the second gear 13 to rotate. The rotation of the second gear 13 drives the second rack 11 to move in the horizontal direction. The horizontal movement of the second rack 11 drives the push plate 14 to move in the stacking space 7. During the rising process of the upper clamping plate 1, the second rack 11 drives the push plate 14 to take the waste away from the stacking space 7.

[0029] It should be noted that the utility model can convert the vertical movement into the horizontal movement through the waste cleaning mechanism, so that the upper mold moves in the vertical direction and drives the push plate 14 to move in the horizontal direction through the transmission, so that the push plate 14 takes the waste away from the stacking space 7. The utility model can effectively clean the waste in time and avoid blockage through this mechanical transmission structure.

[0030] In a specific embodiment, when the upper die has not yet been punched and is at a limit distance from the lower die, the second rack 11 and the push plate 14 are located on the same side and the push plate 14 is just at the side opening of the stacking space 7. During the pressing process of the upper die, the second rack 11 drives the push plate 14 to pass through the stacking space 7. After the stamping generates waste, during the upward lifting process of the upper die, the push plate 14 is pulled back to the initial position by the second rack 11 to pull away the waste. Among them, before the waste is generated during the stamping process, the push plate 14 has already entered the discharge port 9 area.

[0031] In another specific embodiment, when the upper die has not yet been punched and is at a limit distance from the lower die, the second rack 11 passes through the stacking space 7, and the push plate 14 is located on a different side. During the pressing process of the upper die, the second rack 11 drives the push plate 14 through the stacking space 7 and returns to the same side. After the waste is generated by the punching, during the upward lifting of the upper die, the push plate 14 is pushed to the initial position by the second rack 11 to push away the waste. Among them, before the waste is generated during the punching process, the push plate 14 has already entered the discharge port 9 area.

[0032] In a specific embodiment, a slide groove is provided below the stacking space 7 , and the second rack 11 drives the push plate 14 to move in the slide groove, and the slide groove is used to reduce the movement resistance of the push plate 14 .

[0033] It should be noted that the provision of the chute can effectively reduce the resistance of the push plate 14 when cleaning waste, avoid damage to the push plate 14, and make cleaning easier.

[0034] Optionally, the size ratio of the first gear 12 and the second gear 13 matches the movement distance ratio of the first rack 10 and the second rack 11 .

[0035] It should be noted that the distance moved by the upper mold is different from the distance traveled by the material stacking space 7 . To make the distance moved by the upper mold just fit the distance traveled by the push plate 14 to clean the material stacking space 7 , this can be achieved by adjusting the size ratio of the first gear 12 and the second gear 13 .

[0036] In a specific embodiment, a cutting blade is provided in the discharge port 9, and the cutting blade is used to cut the waste material to reduce the volume.

[0037] It should be noted that some waste materials are too large and may get stuck in the stacking space 7 or the discharge port 9. However, this problem can be effectively solved by cutting to reduce the volume.

[0038] Furthermore, the number of cutting blades disposed in the discharge port 9 matches the area of ​​the discharge port 9 .

[0039] In a specific embodiment, a strip-shaped punching needle 15 is disposed on the upper clamping plate 1, and the upper stripping plate 2 is disposed on the inner side of the upper punching plate 3. The upper stripping plate 2 is provided with a punching needle guide hole 16 for passing the strip-shaped punching needle.

[0040] In a specific embodiment, the lower mold plate 4 is disposed inside the lower unloading plate 5 , the lower mold plate 4 is fixed on the lower mold base 6 , and the lower unloading plate 5 is disposed above the lower mold base 6 .

[0041] In a specific embodiment, a waste material collection box is provided on the side of the stacking space 7 opposite to the push plate 14 .

[0042] It should be noted that the waste collection box is used to collect the waste brought away by the push plate 14 to prevent the waste from being scattered.

[0043] The embodiment of the utility model provides a waste cleaning mechanism for the stamping die, and the waste cleaning mechanism includes a first rack 10, a second rack 11, a first gear 12, a second gear 13 and a push plate 14. The first rack 10 is fixedly connected to the upper clamping plate 1 and is perpendicular to the upper clamping plate 1. The first gear 12 is fixedly connected to the lower die seat 6. The second gear 13 is coaxial with the first gear 12 and fixedly connected. The second rack 11 is fixedly connected to the push plate 14. The push plate 14 is arranged in the stacking space 7 and the push plate 14 matches the side opening shape of the stacking space 7. The second rack 11 is parallel to the lower die seat 6. The first rack 10 is meshed with the first gear 12, and the second rack 11 is meshed with the second gear 13. In each stamping process, the waste cleaning mechanism is mechanically driven by the movement of the upper die during the stamping process, so that the push plate 14 moves in the stacking space 7 to take the waste away from the stacking space 7. The embodiment of the utility model can clean up the waste materials in time during each stamping process, so as to avoid the waste materials from accumulating in the stacking space 7 and causing blockage.

[0044] In the embodiment of the utility model, a chute is arranged below the stacking space 7, and the second rack 11 drives the push plate 14 to move in the chute, and the chute is used to reduce the movement resistance of the push plate 14. The chute is arranged to reduce the resistance of the push plate 14, making it easier to take away the waste, and further avoiding the blockage.

[0045] In the embodiment of the utility model, a cutting blade is provided in the discharge port 9, and the cutting blade is used to cut the waste material to reduce the volume. The cutting blade is used to cut the waste material to reduce the volume, so as to avoid the situation that the waste material is too large and stuck in the stacking space 7.

[0046] In summary, the present invention can clean up the waste generated by stamping in time during the stamping process, avoid the occurrence of blockage, avoid damage to the stamping die, and ensure the smoothness of the stamping process.

[0047] The preferred specific embodiments of the utility model are described in detail above. It should be understood that ordinary technicians in this field can make many modifications and changes based on the concept of the utility model without creative work. Therefore, all technical solutions that can be obtained by technicians in this technical field based on the concept of the utility model through logical analysis, reasoning or limited experiments on the basis of the existing technology should be within the scope of protection determined by the claims.

Claims

1. A stamping die for automatically cleaning waste, characterized in that: The automatic waste cleaning stamping die comprises: an upper die, a lower die and a waste cleaning mechanism; The upper die includes an upper punching plate, an upper stripping plate and an upper clamping plate; the lower die includes a lower die plate, a lower stripping plate and a lower die seat; the lower die plate is provided with a blanking hole, the lower die seat is provided with a plurality of discharge ports corresponding to the blanking holes, and there is a stacking space below the lower die seat; The waste cleaning mechanism includes a first rack, a second rack, a first gear, a second gear and a push plate, the first rack is fixedly connected to the upper clamping plate and the first rack is perpendicular to the upper clamping plate, the first gear is fixedly connected to the lower die seat, the second gear is coaxial with the first gear and fixedly connected, the second rack is fixedly connected to the push plate, the push plate is arranged in the material stacking space and the push plate matches the side opening shape of the material stacking space, the second rack is parallel to the lower die seat, the first rack is meshed with the first gear, and the second rack is meshed with the second gear; The upper clamping plate drives the first rack to move in the vertical direction, thereby causing the first gear and the second gear to rotate. The rotation of the second gear drives the second rack to move in the horizontal direction. The horizontal movement of the second rack drives the push plate to move in the stacking space. When the upper clamping plate is rising, the second rack drives the push plate to take the waste away from the stacking space.

2. The automatic waste cleaning stamping die according to claim 1, characterized in that: A slide groove is arranged below the material stacking space, and the second rack drives the push plate to move in the slide groove, and the slide groove is used to reduce the movement resistance of the push plate.

3. The automatic waste cleaning stamping die according to claim 1, characterized in that: The size ratio of the first gear and the second gear matches the movement distance ratio of the first rack and the second rack.

4. The automatic waste cleaning stamping die according to claim 1, characterized in that: A cutting blade is arranged in the discharge port, and the cutting blade is used to cut the waste material to reduce its volume.

5. The automatic waste cleaning stamping die according to claim 4, characterized in that: The number of the cutting blades disposed in the discharge port matches the area of ​​the discharge port.

6. The automatic waste cleaning stamping die according to claim 1, characterized in that: The upper clamping plate is provided with a strip-shaped punching needle, the upper stripping plate is provided on the inner side of the upper punching plate, and the upper stripping plate is provided with a punching needle guide hole for passing the strip-shaped punching needle.

7. The automatic waste cleaning stamping die according to claim 1, characterized in that: The lower template is arranged inside the lower unloading plate, the lower template is fixed on the lower die base, and the lower unloading plate is arranged above the lower die base.

8. The automatic waste cleaning stamping die according to claim 1, characterized in that: A waste material collection box is arranged on the side of the material stacking space opposite to the push plate.