Concrete temperature and humidity spraying adjusting steam curing chamber for intelligent beam yard

By setting up mobile air blower and sensors in the concrete steaming room of the smart beam field, all-round air supply and precise temperature and humidity control are achieved, the problem of concrete cracks caused by uneven temperature in the existing technology is solved, and the steaming efficiency is improved and energy utilization.

CN222450809UActive Publication Date: 2025-02-11XIAN HAOTENG MECHANICAL & ELECTRICAL EQUIPMENT CO LTD
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Patent Information

Application Number
CN202420888212.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-02-11
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The existing concrete steaming chamber lacks an effective multi-directional temperature regulation structure, resulting in uneven output of hot gas, which is prone to high temperatures at the proximal end and low temperatures at the distal end, which leads to concrete cracks.

Method used

A concrete temperature and humidity spray-regulating steaming and raising room for smart beam fields is designed. By setting a mobile hot air fan and humidity and temperature sensors inside the processing room, all-round air supply and precise temperature and humidity control are achieved.

Benefits of technology

The air in the treatment room is always maintained in a constant temperature state, avoiding the concrete cracking problem caused by uneven temperature, and improving the steaming efficiency and energy utilization rate.

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Abstract

The utility model discloses a concrete temperature and humidity spraying adjusting steam-curing chamber for an intelligent beam yard, and relates to the technical field of concrete temperature and humidity adjustment, the concrete temperature and humidity spraying adjusting steam-curing chamber for the intelligent beam yard comprises a processing chamber, the main body of the processing chamber is a steam-curing chamber, and the main body of the processing chamber is a steam-curing chamber. The hot-air blower capable of moving along the treatment chamber is arranged in the treatment chamber, so that all-directional air supply operation can be performed on concrete in the treatment chamber when the treatment chamber is used, air in the treatment chamber can be used in a constant-temperature state all the time, and the purpose of more practicability is achieved; the humidity sensor and the temperature sensor are mounted in the processing chamber, so that when the processing chamber is used, accurate temperature and humidity control operation can be realized by utilizing the controller arranged on the front end surface of the processing chamber according to different humidity and temperature in the current processing chamber.
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Description

Technical Field

[0001] The utility model relates specifically to a concrete temperature and humidity spraying and regulating steaming room used in a smart beam yard. Background Art

[0002] "Smart beam yard" is an advanced beam yard that China Railway Major Bridge Engineering Group Co., Ltd. has comprehensively promoted the construction concept of automation, intelligence, factory and assembly based on the experience of the prefabricated beam yard of the original Hong Kong-Zhuhai-Macao Bridge project, and applied technologies such as Internet of Things +, BIM and informatization to realize template automation, steel bar componentization and intelligent concrete production. There is a patent for a steam curing maintenance room for concrete processing, and the patent publication number is CN216299628U. The utility model discloses a steam curing maintenance room for concrete processing, including an insulation room, a steam curing mechanism is installed inside the insulation room, and the steam curing mechanism includes a support seat, a hydraulic cylinder, a heat conduction box, a U-shaped ventilation pipe, a hot air blower, and a flow control device. The utility model comprises a plate, a gear shaft, a gear block, a hydraulic rod, a vent pipe, an insulation box and an air inlet pipe, wherein the bottom inner end of the insulation chamber is connected with a support seat. The utility model can drive the steam to circulate in the insulation chamber through the steaming mechanism, and keep the steam temperature constant through the hot air blower, so that the staff can fully heat the concrete and improve the steam utilization rate. It is also convenient for the staff to recycle and utilize the residual steam, thereby improving the steam utilization rate, avoiding the steam gathering at the top of the insulation chamber for a long time during steaming maintenance, causing uneven heating of the concrete and affecting the steaming efficiency of the concrete, and also avoiding the direct discharge of the residual steam after the concrete maintenance is completed, resulting in energy waste.

[0003] With respect to the above-mentioned related technologies, the inventors believe that the following defects exist: when the concrete steaming chamber is in use, due to its lack of an effective multi-directional temperature adjustment structure, when the hot air is output at the same position, it is easy to cause high temperature at the near end and low temperature at the far end, which will cause cracks in the concrete due to uneven temperature. Therefore, we propose a concrete temperature and humidity spray adjustment steaming chamber for a smart beam yard to solve the above-mentioned problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a concrete temperature and humidity spray regulating steaming chamber for a smart beam yard, which solves the problem that in the existing concrete steaming chamber, when hot air is output at the same position, it is easy to cause high temperature at the near end and low temperature at the far end, which may cause cracks in the concrete due to the lack of an effective multi-directional temperature regulating structure.

[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a concrete temperature and humidity spray adjustment steaming chamber for a smart beam yard, including a processing chamber, the main body of the processing chamber is the steaming chamber, and an opening is provided at the left end of the processing chamber, which is used for concrete to enter and exit, and a hatch is installed on the opening of the left end face of the processing chamber. There are two hatches in total, and the two hatches are installed oppositely on the left end opening of the processing chamber. The hatch and the processing chamber together form a closed structure, and a water supply tank is fixedly connected to the right end face of the processing chamber, the main body of the water supply tank is a box structure with a water pump installed, and the water supply tank is used to store liquid.

[0006] Preferably, a humidity sensor and a temperature sensor are fixedly connected to the front end surface of the processing chamber, and both the humidity sensor and the temperature sensor are electrically connected to a controller fixedly connected to the front end surface of the processing chamber. The main body of the processing chamber is a top opening structure, and a cover body is fixedly connected to the top end surface of the processing chamber.

[0007] Preferably, a water supply pipe is fixedly connected to the top surface of the water supply tank, the water supply pipe is communicated with the water supply tank and is used to take liquid in from the inside of the water supply tank, and a controller is fixedly connected to the front end surface of the processing chamber, and a control panel is fixedly connected to the front end surface of the controller.

[0008] Preferably, the main body of the cover body is an arched structure, and the cover body is used to close the top opening of the processing chamber, and a connecting frame is fixedly connected to the bottom end surface of the cover body, and the main body of the connecting frame is a frame structure.

[0009] Preferably, a support seat is fixedly connected to the bottom end surface of the connecting frame, the main body of the support seat is an internal hollow structure, and the support seat is connected to a water supply pipe fixedly connected to the top end surface of the water supply tank.

[0010] Preferably, a transverse groove is provided inside the processing chamber, an electric push rod A is installed inside the transverse groove, a moving table is installed on the right end face of the electric push rod A, a slider is fixedly connected to the outer side of the moving table, two sliders are provided, and the two sliders are respectively fixedly connected to the upper and lower sides of the moving table, and a guide rail is fixedly connected to the front end face of the moving table, a longitudinal groove is provided inside the guide rail, an electric push rod B is installed inside the longitudinal groove, a hot air blower is installed on the top end face of the electric push rod B, and a limiting block is fixedly connected to the outer side of the hot air blower.

[0011] Preferably, the bottom end of the support seat is provided with an inclined surface, to which a nozzle is fixedly connected. The nozzles are fixedly connected to the bottom end surface of the support seat in a linear array, and the nozzles and the support seat together constitute a spray structure.

[0012] Beneficial Effects

[0013] The utility model provides a concrete temperature and humidity spraying and steaming room for smart beam yard. Compared with the prior art, it has the following beneficial effects:

[0014] The concrete temperature and humidity spray regulating steaming chamber used in the smart beam yard is provided with a hot air blower that can move along the processing chamber inside the processing chamber, so that when it is in use, it can realize a full range of air supply operations for the concrete in the processing chamber, so that the air in the processing chamber can always be kept at a constant temperature for use, thereby achieving a more practical purpose.

[0015] The concrete temperature and humidity spraying and regulating steaming chamber for the smart beam field has a humidity sensor and a temperature sensor installed inside the processing chamber. When it is used, it can realize precise control of temperature and humidity operations according to the current humidity and temperature in the processing chamber by using a controller arranged on the front end surface of the processing chamber, thereby achieving the purpose of being more conducive to steaming. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the left side structure of the utility model after the adjustment steaming chamber is disassembled;

[0017] Figure 2 This is a right side structural schematic diagram of the adjustable steaming chamber of the utility model;

[0018] Figure 3 This is a schematic diagram of the left side structure of the utility model after the adjustment steaming chamber is disassembled;

[0019] Figure 4 This is a schematic diagram of the combined structure of the hot air blower and the limit block for adjusting the steaming chamber of the utility model;

[0020] Figure 5 This is a schematic diagram of the top view of the structure of the adjustable steaming chamber of the utility model;

[0021] Figure 6 This is a schematic diagram of the combined structure of the connecting frame and the supporting base for adjusting the steaming chamber of the utility model.

[0022] In the figure: 1. treatment chamber; 101. hatch; 102. water supply tank; 103. water supply pipe; 2. controller; 201. humidity sensor; 202. temperature sensor; 203. cover body; 204. connecting frame; 205. support seat; 206. nozzle; 3. electric push rod A; 301. moving table; 302. slider; 303. guide rail; 304. electric push rod B; 305. hot air blower; 306. limit block. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-Figure 6 The utility model provides a technical solution: a concrete temperature and humidity spraying and regulating steaming room for a smart beam field, comprising a processing chamber 1, the main body of the processing chamber 1 is the steaming chamber, and an opening is arranged at the left end of the processing chamber 1, the opening is used for concrete to enter and exit, and a hatch 101 is installed on the opening of the left end face of the processing chamber 1, and there are two hatches 101 in total, and the two hatches 101 are oppositely installed on the left end opening of the processing chamber 1, and the hatch 101 and the processing chamber 1 together form a closed structure, and a water supply tank 102 is fixedly connected to the right end face of the processing chamber 1, and the main body of the water supply tank 102 is a box structure with a water pump installed, and the water supply tank 102 is used to store liquid;

[0025] By providing the water supply box 102, when it is in use, it is possible to continuously supply liquid to the inside of the support seat 205, so as to achieve the purpose of more convenient spraying.

[0026] See also Figure 1 , Figure 4 A transverse groove is provided inside the processing chamber 1, an electric push rod A3 is installed inside the transverse groove, a moving platform 301 is installed on the right end surface of the electric push rod A3, a slider 302 is fixedly connected to the outer side of the moving platform 301, two sliders 302 are provided, and the two sliders 302 are respectively fixedly connected to the upper and lower sides of the moving platform 301, and a guide rail 303 is fixedly connected to the front end surface of the moving platform 301, a longitudinal groove is provided inside the guide rail 303, an electric push rod B304 is installed inside the longitudinal groove, a hot air blower 305 is installed on the top end surface of the electric push rod B304, and a limiting block 306 is fixedly connected to the outer side of the hot air blower 305;

[0027] By installing the moving platform 301 inside the processing chamber 1, the moving platform 301 can be displaced along the transverse groove opened in the processing chamber 1 when in use, thereby achieving a more practical purpose.

[0028] See also Figure 2 , Figure 3 The main body of the cover body 203 is an arched structure, and the cover body 203 is used to close the top opening of the processing chamber 1, and a connecting frame 204 is fixedly connected to the bottom end surface of the cover body 203, and the main body of the connecting frame 204 is a frame structure;

[0029] By fixing the cover body 203 on the top surface of the processing chamber 1, the processing chamber 1 can be sealed during use, thereby achieving a more practical purpose.

[0030] See also Figure 4 , Figure 5 A water supply pipe 103 is fixedly connected to the top surface of the water supply tank 102, the water supply pipe 103 is connected to the water supply tank 102, and is used to take liquid from the inside of the water supply tank 102, and a controller 2 is fixedly connected to the front surface of the processing chamber 1, and a control panel is fixedly connected to the front surface of the controller 2;

[0031] By arranging a water supply pipe 103 on the top end surface of the water supply box 102, a rapid supply operation of liquid can be achieved when it is in use.

[0032] See also Figure 1 , Figure 6 A support seat 205 is fixedly connected to the bottom end surface of the connecting frame 204, the main body of the support seat 205 is an internal hollow structure, and the support seat 205 is connected to the water supply pipe 103 fixedly connected to the top end surface of the water supply tank 102;

[0033] By fixing the support seat 205 on the bottom end surface of the connection frame 204, when water is supplied into the interior of the support seat 205, an automatic liquid-intake operation can be realized, thereby achieving a more practical purpose.

[0034] See also Figure 1 , Figure 2 A humidity sensor 201 and a temperature sensor 202 are fixedly connected to the front end surface of the processing chamber 1, and the humidity sensor 201 and the temperature sensor 202 are both electrically connected to the controller 2 fixedly connected to the front end surface of the processing chamber 1, and the main body of the processing chamber 1 is a top opening structure, and a cover body 203 is fixedly connected to the top end surface of the processing chamber 1;

[0035] By installing a humidity sensor 201 and a temperature sensor 202 inside the processing chamber 1, when it is in use, it is possible to continuously detect the humidity and temperature in the processing chamber 1 to achieve the purpose of precise control.

[0036] See also Figure 3 , Figure 5 The bottom end of the support seat 205 is provided with an inclined surface, on which a nozzle 206 is fixedly connected. The nozzle 206 is fixedly connected to the bottom end surface of the support seat 205 in a linear array. The nozzle 206 and the support seat 205 together form a spray structure;

[0037] By arranging the nozzle 206 on the bottom end surface of the support seat 205 , when the liquid is supplied into the interior of the support seat 205 , the atomized liquid can be sprayed out by utilizing the nozzle 206 arranged on the bottom end surface of the support seat 205 .

[0038] During operation, when the concrete in the smart beam yard is steam-cured, the hatch 101 installed on the outside of the processing chamber 1 can be opened, and the concrete can be simultaneously placed in the internal position of the processing chamber 1 through the left opening of the processing chamber 1, and the water supply tank 102 installed on the outside of the processing chamber 1 can be started to supply liquid to the inside of the support seat 205 through the water supply pipe 103, and the liquid can be sprayed onto the concrete in the processing chamber 1 after being atomized by the nozzle 206 arranged on the bottom end surface of the support seat 205 for automatic control, and when in use, continuous detection operations can be performed according to the humidity sensor 201 installed in the processing chamber 1;

[0039] When in use, the hot air blower 305 installed in the guide rail 303 can be started to discharge air toward the interior of the processing chamber 1. When discharging air, the electric push rod A3 installed in the processing chamber 1 can be synchronously started to push the movable platform 301, and the movable platform 301 can use the slider 302 fixedly connected on its outer surface to move along the horizontal groove opened in the processing chamber 1 to realize multi-directional hot air supply operation, thereby achieving a more practical purpose.

[0040] In summary, the device is provided with a hot air blower 305 so that when it is in use, it can move along the processing chamber 1 and perform omnidirectional air discharge operations.

[0041] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

Claims

1. A concrete temperature and humidity spraying and curing chamber for a smart beam yard, comprising a treatment chamber (1), characterized in that: The main body of the treatment chamber (1) is a steaming chamber, and an opening is provided at the left end of the treatment chamber (1), the opening is used for concrete to enter and exit, and a hatch (101) is installed on the opening of the left end surface of the treatment chamber (1), and two hatches (101) are provided in total, and the two hatches (101) are installed on the left end opening of the treatment chamber (1) in opposite directions, and the hatches (101) and the treatment chamber (1) together form a closed structure, and a water supply box (102) is fixedly connected to the right end surface of the treatment chamber (1), and the main body of the water supply box (102) is a box structure with a water pump installed, and the water supply box (102) is used to store liquid, and a transverse groove is opened inside the treatment chamber (1), and the interior of the transverse groove An electric push rod A (3) is installed, a moving platform (301) is installed on the right end surface of the electric push rod A (3), a slider (302) is fixedly connected to the outer side of the moving platform (301), two sliders (302) are provided, and the two sliders (302) are respectively fixedly connected to the upper and lower sides of the moving platform (301), and a guide rail (303) is fixedly connected to the front end surface of the moving platform (301), a longitudinal groove is provided inside the guide rail (303), an electric push rod B (304) is installed inside the longitudinal groove, a hot air blower (305) is installed on the top end surface of the electric push rod B (304), and a limiting block (306) is fixedly connected to the outer side of the hot air blower (305).

2. The concrete temperature and humidity spraying and steaming room for smart beam yard according to claim 1 is characterized in that: A water supply pipe (103) is fixedly connected to the top surface of the water supply box (102), the water supply pipe (103) is in communication with the water supply box (102) and is used to supply liquid from the inside of the water supply box (102), and a controller (2) is fixedly connected to the front surface of the treatment chamber (1), and a control panel is fixedly connected to the front surface of the controller (2).

3. The concrete temperature and humidity spraying and curing chamber for smart beam yard according to claim 2 is characterized in that: A humidity sensor (201) and a temperature sensor (202) are fixedly connected to the front end surface of the processing chamber (1); the humidity sensor (201) and the temperature sensor (202) are both electrically connected to a controller (2) fixedly connected to the front end surface of the processing chamber (1); the main body of the processing chamber (1) is a top open structure; and a cover body (203) is fixedly connected to the top end surface of the processing chamber (1).

4. The concrete temperature and humidity spraying and curing chamber for smart beam yard according to claim 3 is characterized in that: The main body of the cover body (203) is an arched structure, and the cover body (203) is used to close the top opening of the processing chamber (1), and a connecting frame (204) is fixedly connected to the bottom end surface of the cover body (203), and the main body of the connecting frame (204) is a frame structure.

5. The concrete temperature and humidity spraying and steaming room for smart beam yard according to claim 4 is characterized in that: A support seat (205) is fixedly connected to the bottom end surface of the connection frame (204); the main body of the support seat (205) is an internal hollow structure, and the support seat (205) is connected to a water supply pipe (103) fixedly connected to the top end surface of the water supply tank (102).

6. The concrete temperature and humidity spraying and steaming room for smart beam yard according to claim 5 is characterized in that: The bottom end of the support seat (205) is provided with an inclined surface, to which a nozzle (206) is fixedly connected. The nozzles (206) are fixedly connected to the bottom end surface of the support seat (205) in a linear array, and the nozzles (206) and the support seat (205) together form a spray structure.

Citation Information

Patent Citations

  • Steam curing maintenance room for concrete processing

    CN216299628U