Broken wire detection device of multi-wire cutting machine
By designing a multi-wire cutting machine wire break detection device, using the combination of slide chute, slider, spring and alarm button, a quick alarm is achieved when the metal wire is broken, and the metal wire is broken in the prior art cannot be broken in the prior art The problem of triggering alarms improves the practicality and economic benefits of the equipment.
Patent Information
- Application Number
- CN202421091869.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-17
AI Technical Summary
When the metal wire is broken, the metal wire is easily wound together due to the large distance between the guide wheel baffle and the wire mesh, which cannot trigger the broken alarm, resulting in the metal wire evacuation, the processing parts are scrapped and the guide wheel. The polyurethane layer is damaged, causing economic losses.
A multi-wire cutting machine wire break detection device is designed, using a combination of slide grooves, sliders, springs, pressing blocks and alarm buttons. When the connection between the drive wheel and the driven wheel is broken, the spring pushes the mount to slide to the alarm button. , realize automatic alarm.
The alarm can be triggered quickly when the metal wire is disconnected, which improves the speed and practicality of the disconnected alarm of the multi-wire cutting machine, and avoids economic losses such as metal wire evacuation and guide wheel damage.
Smart Images

Figure CN222450936U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of multi-wire cutting machines, in particular to a wire breakage detection device for a multi-wire cutting machine. Background Art
[0002] Multi-wire cutting machines are mostly used in the production and processing of brittle and hard materials such as sapphire, semiconductors, and ceramics. With the rapid development of multi-wire cutting technology, the requirements for cutting technology are getting higher and higher. If the multi-wire cutting machine suddenly breaks during the cutting process, it will cause a lot of damage to the sliced material or produce obvious line marks.
[0003] If the metal wire breaks during use in the existing multi-wire cutting machine, the wire breakage will be detected through the guide wheel baffle. However, due to the large distance between the guide wheel baffle and the wire mesh, the metal wires in high-speed operation are easily tangled together and cannot be thrown onto the baffle, resulting in the failure to trigger the wire breakage alarm, thereby causing the metal wire to be evacuated and the workpiece to be scrapped and the polyurethane layer of the guide wheel to be damaged, which in turn causes great economic losses. Therefore, we propose a wire breakage detection device for a multi-wire cutting machine. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art. If the metal wire breaks during use of the existing multi-wire cutting machine, the wire breakage will be detected by the guide wheel baffle. However, due to the large distance between the guide wheel baffle and the wire mesh, the metal wires in high-speed operation are easily entangled and cannot be thrown onto the baffle, resulting in the failure to trigger the wire breakage alarm, thereby causing the metal wire to be evacuated and the workpiece to be scrapped and the polyurethane layer of the guide wheel to be damaged, thereby causing great economic losses.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A multi-wire cutting machine wire breakage detection device comprises a mounting frame, a slide groove is provided on the front side of the mounting frame, a slider is slidably connected inside the slide groove, a mounting seat is provided on the side of the slider away from the slide groove, a fixing plate is provided on the front side of the mounting frame near the left side, a telescopic rod is provided between the fixing plate and the mounting seat, a spring is provided on the outer sleeve of the telescopic rod, a pressing block is installed on the right side of the mounting seat, a mounting plate is provided on the front side of the mounting frame near the right side, and an alarm button is provided on the side of the mounting plate corresponding to the pressing block.
[0007] As a preferred solution of the utility model, an extension plate is provided on the left side of the mounting frame, a driving motor is installed on the top end of the extension plate, and a driving wheel is welded to the output end of the driving motor.
[0008] The technical effect of adopting the above further solution is: by turning on the driving motor, the driving wheel can be driven to rotate, thereby driving the metal wire to cut the object to be cut.
[0009] As a preferred solution of the utility model, a rotating column is arranged on the front of the mounting seat, a driven wheel is arranged on the front of the rotating column, a rotating groove is opened on the outer wall of the driven wheel corresponding to the rotating column, the rotating column extends to the inside of the rotating groove, and the rotating column is rotatably connected to the rotating groove.
[0010] The technical effect of adopting the above further solution is: the driven wheel can be relatively movable with the mounting seat through the rotation connection between the rotating column and the rotating groove, so that the mounting seat will not affect the rotation of the driven wheel.
[0011] As a preferred solution of the utility model, sleeve grooves are provided on the outer side walls of the driving wheel and the driven wheel.
[0012] The technical effect of adopting the above further solution is that the metal wire used for cutting can be sleeved inside the sleeve groove through the sleeve groove, so that the objects to be cut can be cut better.
[0013] As a preferred solution of the present invention, the pressing block is made of rubber material, and the pressing block is bonded to the mounting seat.
[0014] The technical effect of adopting the above further solution is that the pressing block made of rubber material can protect the alarm button from damage when a force is applied to the alarm button, thereby increasing the service life of the alarm button.
[0015] As a preferred solution of the utility model, an alarm light is arranged on the right side of the mounting plate.
[0016] The technical effect of adopting the above further solution is: the alarm light can better warn the staff, so that the staff can be notified in time when the metal wire is broken, thereby preventing economic losses caused by a long break time.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] In the utility model, through the design of the slide groove, slider, spring, pressing block and alarm button, when the metal wire of the multi-wire cutting machine is broken, the connection between the driving wheel and the driven wheel will be separated due to the breakage of the metal wire, so that the spring can exert a force on the mounting seat, and the mounting seat can slide quickly toward the alarm button through the slider inside the slide groove under the push of the spring, so that the pressing block can press the alarm button to realize the alarm function, and the alarm can be directly issued when the metal wire is broken, thereby improving the alarm speed and practicality of the multi-wire cutting machine when the metal wire is broken. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1This is a schematic diagram of the overall structure of a wire breakage detection device for a multi-wire cutting machine provided by the utility model;
[0020] Figure 2 A schematic diagram of the structure of a rotating column of a wire breakage detection device for a multi-wire cutting machine provided by the utility model;
[0021] Figure 3 A schematic diagram of the structure of an alarm button of a wire break detection device for a multi-wire cutting machine provided by the utility model;
[0022] Figure 4 A side anatomical view of the driven wheel structure of a wire breakage detection device for a multi-wire cutting machine provided by the utility model.
[0023] Legend: 1. Mounting frame; 101. Extension plate; 102. Driving motor; 103. Driving wheel; 104. Sleeve groove; 2. Slide groove; 201. Sliding block; 202. Mounting seat; 203. Pressing block; 204. Rotating column; 205. Driven wheel; 206. Rotating groove; 3. Fixed plate; 301. Telescopic rod; 302. Spring; 4. Mounting plate; 401. Alarm button; 402. Alarm light. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0025] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be given below with reference to the relevant literature, and several embodiments of the present invention are provided. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0026] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may also be a central element. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.
[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this article includes any and all combinations of one or more related listed items.
[0028] Example 1
[0029] like Figure 1-4 As shown, the utility model provides a technical solution: a multi-wire cutting machine wire breakage detection device, comprising a mounting frame 1, a slide groove 2 is provided on the front of the mounting frame 1, a slider 201 is slidably connected inside the slide groove 2, the slider 201 can slide inside the slide groove 2, so that the mounting seat 202 can be more convenient when displacing, a mounting seat 202 is arranged on the side of the slider 201 away from the slide groove 2, a fixing plate 3 is arranged on the front of the mounting frame 1 near the left side, a telescopic rod 301 is arranged between the fixing plate 3 and the mounting seat 202, a spring 302 is arranged on the outer periphery of the telescopic rod 301, the spring 302 can push the mounting seat 202 when the metal wire is broken, a pressing block 203 is installed on the right side of the mounting seat 202, a mounting plate 4 is arranged on the front of the mounting frame 1 near the right side, the mounting seat 202 will drive the pressing block 203 to move together when displacing, so that the pressing block 203 can press the alarm button 401 to alarm, and the alarm button 401 is arranged on the side of the mounting plate 4 corresponding to the pressing block 203.
[0030] Example 2
[0031] like Figure 1-4 As shown, an extension plate 101 is provided on the left side of the mounting frame 1, a driving motor 102 is installed on the top of the extension plate 101, a driving wheel 103 is welded to the output end of the driving motor 102, and the driving wheel 103 can be driven to rotate by turning on the driving motor 102, thereby driving the metal wire to cut the object to be cut.
[0032] A rotating column 204 is arranged on the front of the mounting seat 202, and a driven wheel 205 is arranged on the front of the rotating column 204. A rotating groove 206 is opened on the outer wall of the driven wheel 205 corresponding to the rotating column 204, and the rotating column 204 extends to the inside of the rotating groove 206. The rotating column 204 is rotatably connected with the rotating groove 206. The driven wheel 205 can be relatively movable with the mounting seat 202 through the rotatable connection between the rotating column 204 and the rotating groove 206, so that the mounting seat 202 will not affect the rotation of the driven wheel 205.
[0033] The outer side walls of the driving wheel 103 and the driven wheel 205 are both provided with sleeve grooves 104, through which a metal wire for cutting can be sleeved inside the sleeve grooves 104, so that the objects to be cut can be cut better.
[0034] The pressing block 203 is made of rubber material, and the pressing block 203 is bonded to the mounting seat 202 . When the pressing block 203 made of rubber material applies force to the alarm button 401 , the alarm button 401 can be protected from damage, thereby increasing the service life of the alarm button 401 .
[0035] An alarm light 402 is provided on the right side of the mounting plate 4, and the alarm light 402 can better warn the staff, so that the staff can be notified in time when the metal wire is broken, thereby preventing economic losses caused by a long break time.
[0036] The working process of the utility model is as follows: when using a multi-wire cutting machine wire breakage detection device, first, the connection between the driving wheel 103 and the driven wheel 205 will be separated due to the breakage of the metal wire, so that the spring 302 can apply a force to the mounting seat 202, and when the mounting seat 202 is pushed by the spring 302, the slider 201 will also slide inside the slide groove 2, so that the resistance encountered by the mounting seat 202 during displacement is greatly reduced, so that the mounting seat 202 can quickly move toward the alarm button 401, and when the mounting seat 202 is close to the alarm button 401, the pressing block 203 can press the alarm button 401 to realize the alarm function, and can directly sound an alarm when the metal wire is broken. Compared with the existing multi-wire cutting machine wire breakage detection device, it can directly sound an alarm when the metal wire is broken, thereby improving the alarm speed and practicality of the multi-wire cutting machine wire breakage detection device when the metal wire is broken.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wire breakage detection device for a multi-wire cutting machine, comprising a mounting frame (1), characterized in that: A slide groove (2) is provided on the front of the mounting frame (1), a slider (201) is slidably connected inside the slide groove (2), a mounting seat (202) is provided on the side of the slider (201) away from the slide groove (2), a fixing plate (3) is provided on the front of the mounting frame (1) near the left side, a telescopic rod (301) is provided between the fixing plate (3) and the mounting seat (202), a spring (302) is sleeved on the outer periphery of the telescopic rod (301), a pressing block (203) is installed on the right side of the mounting seat (202), a mounting plate (4) is provided on the front of the mounting frame (1) near the right side, and an alarm button (401) is provided on the side of the mounting plate (4) corresponding to the pressing block (203).
2. A wire breakage detection device for a multi-wire cutting machine according to claim 1, characterized in that: An extension plate (101) is provided on the left side of the mounting frame (1), a driving motor (102) is installed on the top end of the extension plate (101), and a driving wheel (103) is welded to the output end of the driving motor (102).
3. A wire breakage detection device for a multi-wire cutting machine according to claim 2, characterized in that: A rotating column (204) is arranged on the front of the mounting seat (202), a driven wheel (205) is arranged on the front of the rotating column (204), a rotating groove (206) is provided on the outer wall of the driven wheel (205) at a position corresponding to the rotating column (204), the rotating column (204) extends into the interior of the rotating groove (206), and the rotating column (204) is rotatably connected to the rotating groove (206).
4. A wire breakage detection device for a multi-wire cutting machine according to claim 3, characterized in that: The outer side walls of the driving wheel (103) and the driven wheel (205) are both provided with sleeve grooves (104).
5. The wire breakage detection device for a multi-wire cutting machine according to claim 1, characterized in that: The pressing block (203) is made of rubber material, and the pressing block (203) is bonded to the mounting seat (202).
6. The wire breakage detection device for a multi-wire cutting machine according to claim 1, characterized in that: A warning light (402) is provided on the right side of the mounting plate (4).