Material stacking device convenient to change materials
By designing a material stacking device that is convenient for material replacement, real-time monitoring and automatic adjustment of material height is achieved using sensing components and hoisting parts, the problem of low loading and unloading efficiency of laser processing equipment is solved, and the production efficiency and machine planting rate are improved .
Patent Information
- Application Number
- CN202323605958.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2033-12-28
AI Technical Summary
The existing laser processing equipment requires manual operation during loading and unloading, resulting in low machining rate and low production efficiency.
A material stacking device for convenient material replacement is designed, including racks, cart components and material transfer components. The device senses the material height changes in real time through the sensing component, and drives the hoist to control the lifting of the placement platform to realize the automatic loading and unloading of the material.
It improves the efficiency of loading and unloading materials, reduces the demand for manual operations, and improves production efficiency and machine plant productivity.
Smart Images

Figure CN222453673U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material stacking, and in particular to a material stacking device for convenient material change. Background Art
[0002] Laser processing is increasingly used in the PCB / FPC circuit board industry. With the advancement of technology, higher requirements are placed on the loading and unloading automation of laser processing equipment.
[0003] Existing laser processing equipment mostly uses manual single-sheet loading, which results in low machine utilization rate and low production efficiency. Therefore, it is urgent to develop and design automatic loading and unloading devices for copper foil substrates to improve production efficiency. Utility Model Content
[0004] The technical purpose to be achieved by the utility model is to avoid the problems of low machine utilization rate and low production efficiency caused by manual single-sheet loading, so as to improve the loading and unloading efficiency.
[0005] The utility model provides a technical solution to the above-mentioned technical problems as follows: a material stacking device for convenient material change, comprising a frame, a trolley assembly and a material transfer assembly, wherein the frame is provided with a chamber with one side open, the inner wall of the chamber away from the open side is provided with a jacking piece, the inner wall at the top of the chamber is provided with a sensor assembly for sensing materials, the trolley assembly is provided with a cavity for accommodating the jacking piece, the upper end of the cavity is provided with a placement platform connected to the trolley assembly for up and down sliding, the trolley assembly enters from an open side of the chamber, and allows the jacking piece to enter the chamber, the jacking piece is used to drive the placement platform to rise and fall, and the material transfer assembly is arranged in the chamber for transferring materials from the chamber to the outside.
[0006] The beneficial effects of the utility model are as follows: the incoming material is placed on the placement platform, and the sensor component senses the height change of the upper surface of the incoming material in real time to drive the lifting part to keep the upper surface height of the material constant, thereby improving the grabbing success rate of the material grabbing device; at the same time, when adding materials, only the trolley component needs to be pulled out, and the trolley component can drive the placement platform to be pulled out together, thereby improving the convenience of adding materials.
[0007] On the basis of the above technical solution, the present invention can also be improved as follows.
[0008] Furthermore, the cart assembly includes a body, a handlebar and a plurality of self-locking universal wheels, wherein the plurality of self-locking universal wheels are evenly distributed at the lower end of the body, the handlebar is assembled at the upper end of one side of the body, the cavity is provided in the body, and the placement platform is installed at the upper end of the body.
[0009] Furthermore, the vehicle body includes a horizontal frame and a vertical frame, the vertical frame is fixedly mounted on the upper end of the horizontal frame, a plurality of the self-locking universal wheels are evenly mounted on the lower end of the horizontal frame, the cavity is arranged inside the vertical frame, and the other side of the vertical frame is open, the placement platform is mounted on the upper end of the vertical frame, and the handlebar is fixedly mounted on the upper end of one side of the vertical frame.
[0010] Furthermore, the lifting member includes a horizontally arranged crossbeam and a lifting cylinder, wherein the lifting cylinder is vertically arranged at one end of the crossbeam, and the other end of the crossbeam is connected and fixed to the inner wall of the chamber away from the open side.
[0011] Furthermore, the placement platform includes a placement plate and a vertically arranged guide column, the placement plate is fixedly assembled on the upper end of the guide column, and the lower end of the guide column is slidably assembled on the vertical frame.
[0012] Furthermore, the sensing component is a photoelectric sensor.
[0013] Furthermore, a plurality of fixing seats are fixedly mounted on the bottom end of the frame.
[0014] Furthermore, the fixing seat includes a supporting seat and a threaded rod, a threaded hole is provided inside the supporting seat, the lower end of the threaded rod is screwed into the threaded hole, and the upper end of the threaded rod is rotatably assembled on the bottom end of the frame.
[0015] Furthermore, the material transfer assembly includes a linear moving mechanism and a material grabbing mechanism, one end of the linear moving mechanism is horizontally mounted on the top wall of the chamber, and the other end thereof extends out of the chamber, and the material grabbing mechanism is connected to the linear moving mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure in an embodiment of the utility model;
[0017] Figure 2 It is a schematic diagram of the planar structure in an embodiment of the utility model;
[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of the cart assembly in the embodiment of the utility model.
[0019] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0020] 1. Frame; 101. Lifting piece; 102. Fixed seat; 2. Trolley assembly; 201. Placement plate; 202. Guide column; 203. Carriage; 204. Self-locking universal wheel; 205. Handle bar. DETAILED DESCRIPTION
[0021] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0022] Example
[0023] like Figure 1-3 As shown, a material stacking device for convenient material change comprises a frame 1, a trolley assembly 2 and a material transfer assembly, wherein a chamber with an open side is provided inside the frame 1, a lifting piece 101 is provided on the inner wall of the chamber away from the open side, a sensor assembly is provided on the inner wall at the top of the chamber for sensing materials, a cavity for accommodating the lifting piece 101 is provided in the trolley assembly 2, a placement platform connected to the trolley assembly 2 for sliding up and down is provided on the upper end of the cavity, the trolley assembly 2 enters from an open side of the cavity, and allows the lifting piece 101 to enter the cavity, the lifting piece 101 is used to drive the placement platform to rise and fall, the material transfer assembly is arranged in the cavity, and is used to transfer materials from the cavity to the outside, wherein an opening is provided on a side of the cavity close to the frame, when the trolley assembly 2 enters the chamber inside the frame 1, the lifting piece just passes through the opening, and at this time the sensor assembly just happens to be located above the placement platform, after the trolley assembly 2 enters the interior of the cavity, the lifting piece 101 enters the interior of the cavity and is located below the placement platform.
[0024] The working principle is: first, manually stack batches of copper foil substrates vertically on the placement platform, and send the cart into the chamber. At this time, the sensor component installed inside the frame is located above the placement platform. As the internal material is transferred, the height of the material placed on the placement platform changes. The sensor component senses the change in material height and synchronously drives the lifting part. The lifting part drives the placement platform to rise according to the change in material height, thereby reducing the descending stroke of the subsequent material transfer component when grabbing the material. At the same time, when adding materials, you only need to pull out the cart assembly, and the cart assembly can drive the placement platform to be pulled out together, which improves the convenience of adding materials, avoids the trouble of manually placing copper foil substrates one by one, improves loading efficiency, and thus increases production capacity.
[0025] The utility model can stack materials in batches and place them on a placement platform, and set the placement platform on a trolley assembly that can be easily pushed and pulled, thereby improving the convenience of taking and placing materials. In conjunction with the sensor assembly and the jacking assembly inside the frame, the device can quickly and conveniently lift materials to meet the grasping requirements of the subsequent grasping mechanism, making it convenient for the device to quickly load materials.
[0026] Preferably, the cart assembly 2 includes a body 203, a handle bar 205 and a plurality of self-locking universal wheels 204, the plurality of self-locking universal wheels 204 are evenly distributed at the lower end of the body 203, the handle bar 205 is assembled at the upper end of one side of the body 203, a cavity is provided in the body 203, and a placement platform is provided at the upper end of the body 203.
[0027] The working principle is: when it is necessary to add materials into the device, first pull the cart assembly 2 out from the inside of the chamber. At this time, the cart assembly 2 is pulled out along the opening direction of the chamber under the drive of the self-locking universal wheel 204. At this time, the cart assembly 2 drives the placement platform to be pulled out, so that the materials can be conveniently placed on the placement platform.
[0028] The utility model can arrange a trolley assembly 2 that can be pushed and moved on the ground by an external force, and place materials on a placement platform, thereby realizing convenient material loading through the push-pull trolley assembly 2.
[0029] Preferably, the vehicle body 203 includes a horizontal frame and a vertical frame, the vertical frame is fixedly mounted on the upper end of the horizontal frame, a plurality of self-locking universal wheels 204 are evenly mounted on the lower end of the horizontal frame, the cavity is arranged inside the vertical frame, and the other side of the vertical frame is open, the placement platform is mounted on the upper end of the vertical frame, and the handlebar 205 is fixedly mounted on the upper end of one side of the vertical frame.
[0030] The working principle is: when the user uses the cloth to push and pull the vehicle body 203, the handle bar 205 is first placed on the vertical frame, and a plurality of self-locking universal wheels are arranged at the lower end of the horizontal frame located at the lower end of the vertical frame. The user can conveniently pull the handle bar 205 to push and pull the entire vehicle body 203.
[0031] The utility model can utilize the handlebar 205 and the self-locking universal wheel 204, and respectively arrange the two on the vertical frame and the horizontal frame, so as to facilitate the user to push and pull the entire vehicle body 203.
[0032] Preferably, the lifting member 101 includes a horizontally arranged crossbeam and a lifting cylinder. The lifting cylinder is vertically arranged at one end of the crossbeam, and the other end of the crossbeam is connected and fixed to the inner wall of the chamber away from the open side.
[0033] The working principle is: after the vehicle body 203 enters the interior of the chamber, the lifting component 101 is located exactly below the placement platform inside the trolley assembly 2. At this time, the driving rod of the lifting cylinder rises and lifts up the placement platform, so that the subsequent grasping mechanism can grasp the material stably, avoiding manual loading and using the automated lifting component 101 to lift the material, thereby improving the loading efficiency.
[0034] The utility model can reduce the weight of the cart assembly 2 and simplify the structure of the cart assembly 2 by setting a lifting member that is placed separately from the cart assembly 2, without affecting the lifting of materials by the device, so as to facilitate subsequent loading of materials in the cart assembly 2.
[0035] Preferably, the placement platform includes a placement plate 201 and a vertically arranged guide column 202, the placement plate 201 is fixedly assembled on the upper end of the guide column 202, and the lower end of the guide column 202 is slidably assembled on the vertical frame.
[0036] The working principle is: when the lifting member 101 lifts the placement platform, the driving rod of the lifting cylinder drives the placement plate 201 to rise. At this time, the placement plate 201 can drive the guide column 202 to rise along the horizontal frame. At the same time, the guide column 202 plays a guiding role and enables the placement plate 201 to move linearly in the vertical direction when the lifting member is lifted.
[0037] The utility model can provide the guide column 202 and the placement plate 201 so that the placement plate 201 can move more smoothly when being lifted or lowered.
[0038] Preferably, the sensing component is a photoelectric sensor, the model of which is DC5-24V. The photoelectric sensor is fixedly mounted on the upper end of the inner wall of the chamber to sense the height change of the material.
[0039] The working principle is: after the material is grabbed and transferred, the height of the stacked material will drop. At this time, the photoelectric sensor can sense the distance between the material surface and itself, and convert it into an electrical signal to control the movement of the lifting cylinder to achieve synchronous material lifting.
[0040] The utility model can detect the material height in real time by using a photoelectric sensor with a model of DC5-24V when the material is transferred and the stacking height is small, and control the lifting cylinder to lift the material in real time, thereby improving the synchronization of the device.
[0041] Preferably, a plurality of fixing seats 102 are fixedly mounted on the bottom end of the frame 1 .
[0042] The working principle is: a plurality of fixing seats 102 are arranged at the lower end of the rack 1 to improve the stability of the rack 1 when it is placed on the ground.
[0043] The utility model can be provided with a plurality of fixing seats 102, thereby improving the stability of the frame 1 when it is placed as a whole.
[0044] Preferably, the fixing seat 102 includes a supporting seat and a threaded rod. A threaded hole is provided inside the supporting seat. The lower end of the threaded rod is screwed into the threaded hole. The upper end of the threaded rod is rotatably assembled on the bottom end of the frame 1.
[0045] The working principle is: when the height of the whole frame 1 needs to be adjusted, the threaded rod is first rotated, the threaded rod rotates inside the threaded hole, and the threaded rod moves axially along the threaded hole inside the support seat, thereby driving the frame 1 to move.
[0046] The utility model can realize the height adjustment of the frame 1 through the threaded rod and the support seat.
[0047] Preferably, the material transfer assembly includes a linear moving mechanism and a material grabbing mechanism, one end of the linear moving mechanism is horizontally mounted on the top wall of the chamber, and the other end thereof extends out of the chamber, and the material grabbing mechanism is connected to the linear moving mechanism.
[0048] Among them, the linear moving mechanism is a linear screw moving module horizontally arranged in the frame 1, and the material grabbing mechanism is assembled on the slide of the screw moving module. The grabbing component is a gripper cylinder or a vacuum suction cup, which is customized according to the shape of the material to be transferred. The linear screw moving module is used to drive the grabbing component to move horizontally, and the material is transferred from the inside of the frame 1 to the outside of the frame 1 to realize the transfer.
[0049] The working principle is: by setting up a material transfer component, and using the material transfer component to grab the material, and transfer the material to meet the needs of the work.
[0050] The utility model can make the whole device meet the needs of industrial production by arranging a material transfer component matched with the placement platform.
[0051] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0052] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0053] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0054] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0055] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0056] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A material stacking device for convenient material change, characterized in that: The invention comprises a frame (1), a trolley assembly (2) and a material transfer assembly. The frame (1) is provided with a chamber with one side open inside. The inner wall of the chamber away from the open side is provided with a lifting member (101). The inner wall at the top of the chamber is provided with a sensor assembly for sensing materials. The trolley assembly (2) is provided with a cavity for accommodating the lifting member (101). The upper end of the cavity is provided with a placement platform connected to the trolley assembly (2) for sliding up and down. The trolley assembly (2) enters from the open side of the chamber and allows the lifting member (101) to enter the chamber. The lifting member (101) is used to drive the placement platform to rise and fall. The material transfer assembly is arranged in the chamber and is used to transfer materials from the chamber to the outside.
2. A material stacking device for convenient material change according to claim 1, characterized in that: The cart assembly (2) comprises a body (203), a handlebar (205) and a plurality of self-locking universal wheels (204), wherein the plurality of self-locking universal wheels (204) are evenly distributed at the lower end of the body (203), the handlebar (205) is mounted on the upper end of one side of the body (203), the cavity is provided in the body (203), and the placement platform is provided at the upper end of the body (203).
3. A material stacking device for convenient material change according to claim 2, characterized in that: The vehicle body (203) comprises a horizontal frame and a vertical frame, wherein the vertical frame is fixedly mounted on the upper end of the horizontal frame, a plurality of self-locking universal wheels (204) are evenly mounted on the lower end of the horizontal frame, the cavity is arranged inside the vertical frame, and the other side of the vertical frame is open, the placement platform is mounted on the upper end of the vertical frame, and the handlebar (205) is fixedly mounted on the upper end of one side of the vertical frame.
4. A material stacking device for convenient material change according to claim 1, characterized in that: The lifting member (101) comprises a horizontally arranged crossbeam and a lifting cylinder, wherein the lifting cylinder is vertically arranged at one end of the crossbeam, and the other end of the crossbeam is connected and fixed to the inner wall of the chamber away from the open side.
5. A material stacking device for convenient material change according to claim 3, characterized in that: The placement platform comprises a placement plate (201) and a vertically arranged guide column (202); the placement plate (201) is fixedly mounted on the upper end of the guide column (202); and the lower end of the guide column (202) is slidably mounted on the vertical frame.
6. A material stacking device for convenient material change according to claim 1, characterized in that: The sensing component is a photoelectric sensor.
7. A material stacking device for convenient material change according to claim 1, characterized in that: A plurality of fixing seats (102) are fixedly mounted on the bottom end of the frame (1).
8. A material stacking device for convenient material change according to claim 7, characterized in that: The fixing seat (102) comprises a supporting seat and a threaded rod. A threaded hole is provided inside the supporting seat. The lower end of the threaded rod is screwed into the threaded hole. The upper end of the threaded rod is rotatably assembled on the bottom end of the frame (1).
9. A material stacking device for convenient material change according to claim 1, characterized in that: The material transfer assembly includes a linear moving mechanism and a material grabbing mechanism, one end of the linear moving mechanism is horizontally mounted on the top wall of the chamber, and the other end thereof extends out of the chamber, and the material grabbing mechanism is connected to the linear moving mechanism.