High-temperature purification device for removing iron from steam condensate

By setting side frames and adsorbents in the treatment chamber of the steam condensate iron removal device, and using the stirring assembly to form vortex and heat iron ions, the problem of easy blockage of the filter material layer of the existing device is solved, and efficient iron ion removal is achieved .

CN222454630UActive Publication Date: 2025-02-11HUANENG POWER INT INC
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Patent Information

Application Number
CN202421050149.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-02-11
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The existing condensate iron removal device relies on high-temperature sintered ceramic filter material layer, and the small pore size leads to easy blockage, affecting the normal operation of the iron removal device.

Method used

A high-temperature purification device for iron removal of steam condensate is designed, including an iron removal purification box, which is equipped with a filter chamber, a processing chamber and a stirring assembly. A side frame and adsorbent are provided in the treatment chamber, and a vortex and centrifugal force are formed through the stirring assembly to enhance the contact between the condensate and the adsorbent, thereby removing iron ions.

Benefits of technology

By combining heating and adsorption, the iron removal efficiency is significantly improved, the problem of blockage of the filter material layer is avoided, and the normal operation of the iron removal device is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-temperature purification device for steam condensate water deironing, which comprises a deironing purification box, the inside of the deironing purification box is sequentially provided with a filter cavity I, a treatment cavity and a filter cavity II from top to bottom, the inside of the deironing purification box is provided with a stirring assembly, and the two sides of the cavity wall of the filter cavity I are both provided with first mounting clamping blocks; a filter plate is arranged in the first mounting clamping block, a through hole is formed in the center of the filter plate, a side frame is arranged on the cavity wall of the treatment cavity, and an adsorbent is arranged on the side frame. According to the high-temperature purification device for removing iron from the steam condensate water, the side frames and the adsorbent are arranged in the treatment cavity, and iron ions in the condensate water are removed through the adsorption effect of the adsorbent. The stirring assembly drives the connecting shaft and the stirring rod to rotate through the stirring motor, vortex and centrifugal force are formed, contact and mixing between the condensate water and the adsorbent are enhanced, and iron ions are separated from the condensate water more easily and captured by the adsorbent.
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Description

Technical Field

[0001] The utility model relates to the technical field of condensate water deironing, in particular to a high-temperature purification device for deironing steam condensate water. Background Art

[0002] The thermal energy of steam consists of sensible heat and latent heat. Usually, steam equipment only uses the latent heat and a small amount of sensible heat of steam. After releasing the latent heat and a small amount of sensible heat, the steam is reduced to high-temperature condensate. Condensate is saturated high-temperature softened water, and its thermal energy value accounts for about 25% of the thermal energy value of steam. It is also clean distilled water and is suitable for reuse as boiler feed water. Iron removal is an important link in the steam condensate treatment process. The condensate recycled by some users is red or even soy sauce-colored. The main reason is that during the recycling process, the steel of the pipes and containers that the condensate contacts oxidizes and corrodes, generating iron oxide (Fe3O4, Fe2O3) particles and colloids. Since the incoming water is desalted condensate, there are few cations in the water and the electrochemical corrosion is small. The main task of condensate iron removal is to remove iron oxide particles and colloids in the water.

[0003] Existing condensate deironing devices mostly rely on high-temperature sintered ceramic filter layers for deironing. Although this method can remove iron ions to a certain extent, the pore size of the filter layer is usually set to be small to prevent iron ions from passing through. Due to the small pore size, the filter layer is prone to clogging, which in turn affects the normal operation of the entire deironing device. Therefore, the utility model proposes a high-temperature purification device for steam condensate deironing. Utility Model Content

[0004] The purpose of the utility model is to provide a high-temperature purification device for steam condensate water deironing, so as to solve the problem that the existing condensate water deironing devices proposed in the above background technology mostly rely on high-temperature sintered ceramic filter layers for deironing. Although this method can remove iron ions to a certain extent, the pore size of the filter layer is usually set to be smaller to prevent iron ions from passing through. Due to the small pore size, the filter layer is prone to clogging, which in turn affects the normal operation of the entire deironing device.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A high-temperature purification device for removing iron from steam condensate comprises an iron removal purification box, wherein a filter chamber 1, a processing chamber and a filter chamber 2 are sequentially arranged inside the iron removal purification box from top to bottom, a stirring assembly is arranged inside the iron removal purification box, a water inlet pipe is connected to the top of one side of the iron removal purification box, and a water outlet pipe is connected to the bottom of the other side of the iron removal purification box, first mounting clamps are arranged on both sides of the cavity wall of the filter chamber 1, a filter plate is arranged in the first mounting clamp, and a through hole is opened in the center of the filter plate, a side frame is arranged on the cavity wall of the processing chamber, and an adsorbent is arranged on the side frame.

[0007] Optionally, second mounting clamps are provided on both sides of the second filter chamber, and a filter net is provided in the second mounting clamps.

[0008] Optionally, one end of the water inlet pipe is connected to a first control valve, one end of the first control valve away from the water inlet pipe is connected to a water pump, and one end of the water outlet pipe is connected to a second control valve.

[0009] Optionally, the stirring assembly includes a stirring motor, a connecting shaft, a stirring sleeve and a stirring rod. The stirring motor is arranged on the top of the iron removal purification box. The output end of the stirring motor is connected to the connecting shaft. The connecting shaft passes through a through hole to the processing chamber and is sleeved with a stirring sleeve. A plurality of stirring rods are provided on the annular wall of the stirring sleeve.

[0010] Optionally, a plurality of stirring rods are linearly distributed along the shaft of the stirring sleeve.

[0011] Optionally, a heating wire is provided in the stirring shaft sleeve for heating the condensed water.

[0012] Optionally, a sealing ring is provided on the through hole along the connecting shaft.

[0013] The beneficial effects of the utility model are:

[0014] In the utility model, a side frame and an adsorbent are arranged in the processing chamber, and the iron ions in the condensed water are removed by the adsorption of the adsorbent. At the same time, the stirring assembly drives the connecting shaft and the stirring rod to rotate through the stirring motor, forming vortex and centrifugal force. This centrifugal force not only enhances the contact and mixing between the condensed water and the adsorbent, but also makes it easier for the iron ions to be separated from the condensed water and captured by the adsorbent. In addition, a heating wire is arranged in the stirring shaft sleeve in the stirring assembly, which can heat the condensed water, increase the activity of the iron ions, and thus enhance the adsorption effect of the adsorbent. This combination of heating and adsorption greatly improves the iron removal efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of a high-temperature purification device for removing iron from steam condensate of the utility model;

[0016] Figure 2 It is a front view of the high-temperature purification device for steam condensate water deironing of the utility model;

[0017] Figure 3 It is a front cross-sectional view in the utility model.

[0018] The numbers in the figure are:

[0019] 1. Iron removal purification box; 101. Filter chamber one; 102. Processing chamber; 103. Filter chamber two; 2. Stirring assembly; 201. Stirring motor; 202. Connecting shaft; 203. Stirring shaft sleeve; 204. Stirring rod; 3. Water inlet pipe; 4. Water outlet pipe; 5. First mounting clamp; 6. Filter plate; 7. Through hole; 701. Sealing ring; 8. Side frame; 9. Adsorbent; 10. Second mounting clamp; 11. Filter screen; 12. Heating wire; 13. First control valve; 14. Water pump; 15. Second control valve. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0021] The following is an explanation of the preferred embodiments of the device of the utility model.

[0022] See also Figure 1-3 As shown, a high-temperature purification device for removing iron from steam condensate comprises an iron removal purification box 1, wherein the interior of the iron removal purification box 1 is provided with a filter chamber 101, a processing chamber 102 and a filter chamber 2 103 in sequence from top to bottom, and the interior of the iron removal purification box 1 is provided with a stirring assembly 2, a water inlet pipe 3 is connected to the top of one side of the iron removal purification box 1, and a water outlet pipe 4 is connected to the bottom of the other side of the iron removal purification box 1, first mounting clamps 5 are provided on both sides of the cavity wall of the filter chamber 101, a filter plate 6 is provided in the first mounting clamp 5, and the center of the filter plate 6 A through hole 7 is opened in the center, a side frame 8 is provided on the cavity wall of the processing chamber 102, an adsorbent 9 is provided on the side frame 8, second mounting clamps 10 are provided on both sides of the second filter chamber 103, and a filter screen 11 is provided in the second mounting clamp 10, wherein the filter plate 6 in the filter chamber 1 101 can perform preliminary filtration on the condensed water, remove large particles of impurities and suspended matter therein, and protect subsequent processing components from damage, and the filter screen 11 in the filter chamber 103 can filter the condensed water passing through the processing chamber again to ensure the quality of the output water.

[0023] Among them, the working principle of the adsorbent 9 is mainly to combine with iron ions through the active sites on its surface, thereby removing them from the condensed water. Specifically, the surface of the adsorbent 9 may have a certain charge or functional group, which can interact with the iron ions so that the iron ions are adsorbed on the surface of the adsorbent 9. Commonly used adsorbents 9 include activated carbon. Among them, activated carbon can adsorb organic molecules, gas molecules, metal ions, etc. on its surface or in its pores due to its high porosity and surface area. When activated carbon is used to adsorb iron, the functional groups and pore structures on its surface can chemically or physically adsorb with iron ions, thereby removing iron ions from the condensed water.

[0024] One end of the water inlet pipe 3 is connected to a first control valve 13, and the end of the first control valve 13 away from the water inlet pipe 3 is connected to a water pump 14. One end of the water outlet pipe 4 is connected to a second control valve 15. The water inlet pipe 3 is responsible for introducing the condensed water to be treated into the iron removal purification box 1. The first control valve 13 is used to control the flow rate and switch of the water inlet, and the water pump 14 provides the power required for the water inlet. The water outlet pipe 4 is responsible for discharging the treated condensed water out of the device, and the second control valve 15 is used to control the flow rate and switch of the water outlet to ensure stable water outlet.

[0025] Further, the stirring assembly 2 includes a stirring motor 201, a connecting shaft 202, a stirring sleeve 203 and a stirring rod 204. The stirring motor 201 is arranged at the top of the iron removal purification box 1. The output end of the stirring motor 201 is connected to the connecting shaft 202. The connecting shaft 202 passes through the through hole 7 to the processing chamber 102 and is sleeved with the stirring sleeve 203. A sealing ring 701 is provided along the shaft body of the connecting shaft 202 on the through hole 7. A plurality of stirring rods 204 are provided on the ring wall of the stirring sleeve 203, and the plurality of stirring rods 204 are linearly distributed along the shaft body of the stirring sleeve 203. Specifically, when the stirring motor 201 is working, the stirring motor 201 drives the rotation of the connecting shaft 202, and the connecting shaft 202 then drives the stirring sleeve 203, and the stirring rod 204 will rotate accordingly to form a vortex, thereby enhancing the mixing and contact between the condensed water and the adsorbent 9, which is beneficial to the removal of iron ions.

[0026] A heating wire 12 is provided in the stirring shaft sleeve 203 for heating the condensed water. The condensed water in the processing chamber 102 is heated by the heating wire 12. Such heating helps to increase the activity of the iron ions and enhance the adsorption effect of the subsequent adsorbent 9 on the iron ions.

[0027] When in use, first turn on the water pump 14, and introduce the evaporated condensed water to be treated into the iron removal purification box 1 through the water inlet pipe 3. The condensed water first enters the filter chamber 101, and is initially filtered through the filter plate 6 in the first mounting clamp 5 to remove large particles of impurities and suspended matter. When the condensed water passes through the filter plate 6 and enters the processing chamber 102, the stirring component 2 starts to work, and the stirring motor 201 drives the connecting shaft 202 to rotate, thereby driving the stirring shaft sleeve 203 and the stirring rod 204 to rotate to form a vortex. At the same time, the heating wire 12 in the stirring shaft sleeve 203 starts to heat up to increase the temperature of the condensed water. To enhance the activity of iron ions, in the processing chamber 102, the rotating stirring rod 204 and the heating wire 12 work together to promote the condensed water to be fully mixed and contacted with the adsorbent 9 on the side frame 8. The adsorbent 9 uses the active sites and functional groups on its surface to adsorb the iron ions in the condensed water. The condensed water passes through the processing chamber 102 and enters the filter chamber 103. It is filtered twice by the filter mesh 11 in the second mounting clamp 10 to further remove residual impurities and particulate matter. The purified condensed water is discharged from the device through the outlet pipe 4, and the outlet flow and switch are controlled by the second control valve 15.

[0028] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A high-temperature purification device for removing iron from steam condensate, comprising an iron removal purification box (1), characterized in that: The interior of the iron removal purification box (1) is provided with a filter chamber 1 (101), a processing chamber (102) and a filter chamber 2 (103) in sequence from top to bottom. The interior of the iron removal purification box (1) is provided with a stirring assembly (2). The top of one side of the iron removal purification box (1) is connected to a water inlet pipe (3), and the bottom of the other side of the iron removal purification box (1) is connected to a water outlet pipe (4). The first mounting clamp (5) is provided on both sides of the cavity wall of the filter chamber 1 (101). A filter plate (6) is provided in the first mounting clamp (5), and a through hole (7) is opened in the center of the filter plate (6). The cavity wall of the processing chamber (102) is provided with a side frame (8), and an adsorbent (9) is provided on the side frame (8).

2. The high-temperature purification device for steam condensate water deironing according to claim 1, characterized in that: Second installation clamps (10) are provided on both sides of the second filter chamber (103), and a filter screen (11) is provided inside the second installation clamps (10).

3. The high-temperature purification device for steam condensate water deironing according to claim 1 is characterized in that: One end of the water inlet pipe (3) is connected to a first control valve (13), one end of the first control valve (13) away from the water inlet pipe (3) is connected to a water pump (14), and one end of the water outlet pipe (4) is connected to a second control valve (15).

4. The high-temperature purification device for steam condensate water deironing according to claim 1, characterized in that: The stirring assembly (2) comprises a stirring motor (201), a connecting shaft (202), a stirring shaft sleeve (203) and a stirring rod (204); the stirring motor (201) is arranged on the top of the iron removal purification box (1); the output end of the stirring motor (201) is connected to the connecting shaft (202); the connecting shaft (202) passes through the through hole (7) to the processing chamber (102) and is sleeved with the stirring shaft sleeve (203); a plurality of stirring rods (204) are arranged on the annular wall of the stirring shaft sleeve (203).

5. The high-temperature purification device for steam condensate water deironing according to claim 4 is characterized in that: The plurality of stirring rods (204) are linearly distributed along the shaft of the stirring shaft sleeve (203).

6. The high-temperature purification device for steam condensate water deironing according to claim 4 is characterized in that: The stirring shaft sleeve (203) is provided with a heating wire (12) for heating condensed water.

7. The high-temperature purification device for steam condensate water deironing according to claim 1, characterized in that: A sealing ring (701) is provided on the through hole (7) along the shaft of the connecting shaft (202).