Sludge dewatering and discharging device

By using a swing rod to hit the discharge port and the conveyor belt heating plate in the sludge dewatering and sludge unloading equipment, the problems of discharge port blockage and sludge drying are solved, and the discharge efficiency and dewatering quality are improved.

CN222454791UActive Publication Date: 2025-02-11WEIHUI ZHONGZHOU WATER CO LTD
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Patent Information

Application Number
CN202421155063.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-02-11
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

Existing sludge dewatering and sludge unloading equipment is prone to blockage of the discharge port during unloading, resulting in a reduced discharge efficiency and the inability to quickly dry the moisture on the sludge surface, affecting the dehydration quality.

Method used

A sludge dewatering and sludge unloading device is designed, which uses a swing rod to knock on the discharge port to prevent blockage, and accelerates sludge drying through the conveyor belt and heating plate.

Benefits of technology

Effectively prevent blockage of the discharge port, improve unloading efficiency, and improve the quality of sludge dehydration through rapid drying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sludge dewatering and discharging equipment, and provides a sludge dewatering and discharging device which comprises a bottom plate, two supporting frames are fixedly connected to the position, close to the edge, of the top of the bottom plate, and a desliming machine body is fixedly connected to the inner sides of the outer surfaces of the two supporting frames. A fixing plate is fixedly connected to the top, close to the edge, of the bottom plate. According to the sludge desliming machine, sludge needing to be dewatered is placed in the desliming machine body, then an external power source of the desliming machine body is turned on, the desliming machine body begins to dehydrate the sludge in the desliming machine body, and after dewatering is completed, discharging is conducted through the discharging port in the surface of the desliming machine body; when sludge is discharged, the output end of the first motor starts to drive the disc to rotate forwards and drives the first swing rod to swing along with rotation of the disc, so that during discharging, excessive sludge is prevented from blocking the discharging port, the sludge blocked in the discharging port can be rapidly discharged conveniently, and the sludge dewatering and discharging efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge dewatering and unloading equipment, in particular to a sludge dewatering and unloading device. Background Art

[0002] A sludge treatment method that removes water from flowing primary, concentrated or digested sludge and converts it into semi-solid or solid mud blocks. After dehydration, the moisture content of the sludge can be reduced to 55% to 80%, depending on the properties of the sludge and sediment and the efficiency of the dehydration equipment. Further dehydration of the sludge is called sludge drying. The moisture content of dried sludge is less than 10%. The main dehydration methods are natural drying, mechanical dehydration and granulation. Natural drying and mechanical dehydration are suitable for sewage sludge. Granulation is suitable for coagulated and precipitated sludge.

[0003] In the prior art, such as the Chinese patent number: CN216996747U, a mud cake unloading device for a sludge dewatering machine, in view of the problem that sludge is easily blocked at the mud outlet raised in the background technology, the following scheme is now proposed, including a processing box, the top outer wall of the processing box is provided with a cleaning mechanism, and the cleaning mechanism includes a hydraulic cylinder installed on the inner wall of the processing box, a mounting frame installed on the piston rod of the hydraulic cylinder, a symmetrically distributed fixed plate welded on the bottom outer wall of the mounting frame, and a cleaning rod slidably connected to the inner wall of the fixed plate. The utility model drives two cleaning rods up and down by the hydraulic cylinder, and can clean the mud cake adhered to the mud outlet into the blanking plate, avoiding the mud cake blocking the mud outlet and ensuring the smoothness of the mud outlet. The vibration of the blanking plate is realized by the mutual cooperation of the vibration motor and the second spring, and the vibration can accelerate the speed of mud cake unloading and improve work efficiency.

[0004] Although the above scheme has the above advantages, the disadvantage of the above scheme is that when unloading, too much sludge will be blocked in the discharge port, and the sludge blocked in the discharge port cannot be quickly unloaded, which reduces the sludge dewatering and unloading efficiency. In addition, when in use, after the sludge is dehydrated, the moisture on its surface cannot be quickly dried, and the residual moisture will cause poor sludge dehydration quality and affect the sludge dehydration quality. Utility Model Content

[0005] The purpose of the utility model is to solve the problem in the prior art that when unloading, too much sludge will be blocked in the discharge port, and the sludge blocked in the discharge port cannot be quickly unloaded, which reduces the sludge dewatering and unloading efficiency; and when in use, after the sludge is dehydrated, the moisture on its surface cannot be quickly dried, and the residual moisture will make the sludge dehydration quality poor, affecting the sludge dehydration quality.

[0006] In order to achieve the above-mentioned objectives, the utility model adopts the following technical scheme: a sludge dewatering and unloading device: it comprises a bottom plate, two supporting frames are fixedly connected at the top of the bottom plate near the edge, the inner sides of the outer surfaces of the two supporting frames are fixedly connected with a desludging machine body, the top of the bottom plate is fixedly connected with a fixing plate near the edge, a hollow column is fixedly embedded in the inside of the fixing plate, one side of the outer surface of the bottom plate is fixedly connected with a connecting plate, the top of the connecting plate is fixedly connected with a vertical plate near the center, one side of the outer surface of the vertical plate is movably connected with a disc, the other side of the outer surface of the vertical plate is fixedly connected with a supporting plate, a motor 1 is fixedly installed at the center of the top of the supporting plate, the output end of the motor 1 is fixedly connected to the other side of the outer surface of the disc, the outer surface of the disc is movably connected with a swing rod 1, and the outer surface of the swing rod 1 is movably connected with a swing rod 2.

[0007] As a preferred embodiment, the outer surface of the second swing rod is slidably connected to the inside of the hollow column.

[0008] The technical effect of adopting the above further scheme is: when the swing rod 1 swings, the swing rod 2 is driven to swing back and forth in the hollow column, and knocks the discharge port on the surface of the desludging machine body, so as to prevent the discharge port from being blocked.

[0009] As a preferred implementation manner, a conveyor belt is fixedly installed near the center of the top of the base plate, and a shell is fixedly connected to the top of the base plate near the edge.

[0010] The technical effect of adopting the above further solution is: when the sludge falls onto the surface of the conveyor belt, as the conveyor belt continues to convey, the sludge is evenly spread on the surface of the conveyor belt, which facilitates the conveyance of the sludge.

[0011] As a preferred implementation, a plurality of heating plates are fixedly connected to both sides of the inner wall of the shell, and two circular holes are provided on the top of the shell near the center.

[0012] The technical effect of adopting the above further solution is: heating by multiple heating plates to generate heat source, which facilitates rapid drying of sludge.

[0013] As a preferred implementation manner, an outer cover is fixedly connected to the top of the bottom plate near the edge of the circular hole.

[0014] The technical effect of adopting the above further solution is: the fan is prevented from accumulating a large amount of dust through the outer cover.

[0015] As a preferred implementation, a rotating rod is movably embedded in the inner walls of the two outer covers, and a fan is fixedly mounted on one end of the two rotating rods.

[0016] The technical effect of adopting the above further solution is: the force generated by the rotation of the two rotating rods drives the two fans to rotate respectively, and generates wind force to perform secondary drying on the dehydrated sludge on the surface of the conveyor belt, which facilitates rapid drying.

[0017] As a preferred embodiment, the outer surfaces of the two rotating rods are connected with belts via pulleys.

[0018] The technical effect of adopting the above further solution is: the belt is driven to rotate forwardly through the output end of the second motor, and the belt drives the two rotating rods to rotate at the same time, which facilitates mutual transmission.

[0019] As a preferred embodiment, a second motor is fixedly mounted on the top of the housing near the edge, and the output end of the second motor is connected to one side of the inner wall of the belt through a pulley.

[0020] The technical effect of adopting the above further solution is: by blowing hot air to the surface of the conveyor belt, the residual moisture on the surface of the sludge is continuously dried.

[0021] Compared with the prior art, the advantages and positive effects of the utility model are:

[0022] 1. The utility model puts the sludge to be dehydrated into the desludging machine body, and then turns on the external power supply of the desludging machine body. The desludging machine body starts to dehydrate the sludge inside the desludging machine body. After dehydration, the sludge is discharged through the discharge port on the surface of the desludging machine body. When blockage occurs, the staff turns on the external power supply of motor 1, starts motor 1, and the output end of motor 1 starts to drive the disc to rotate forward, and drives the swing rod 1 to swing with the rotation of the disc. The swing of the swing rod 1 drives the swing rod 2 in the hollow column to rotate forward. It swings back and forth and knocks the discharge port on the surface of the desludging machine body to knock down the dehydrated sludge blocking the discharge port. Through the continuous forward rotation of motor one, the swing rod two continuously pulls back and forth to knock and vibrate the discharge port on the surface of the desludging machine body to knock down the sludge blocking the discharge port and then drop it onto the surface of the conveyor belt to prevent the discharge port of the desludging machine body from being blocked. When unloading, it prevents too much sludge from being blocked in the discharge port, facilitates the rapid unloading of the sludge blocked in the discharge port, and improves the sludge dewatering and unloading efficiency.

[0023] 2. The utility model, in order to quickly dry the moisture on the surface of the sludge, when the sludge falls onto the surface of the conveyor belt, as the conveyor belt continues to convey, the sludge is evenly spread on the surface of the conveyor belt, and then the staff turns on multiple heating plates, turns on the external power supply of motor 2, starts motor 2, and the output end of motor 2 starts to drive the belt to rotate forward. The belt rotates while driving the two rotating rods to rotate. The force generated by the rotation of the two rotating rods drives the two fans to rotate respectively, and generates wind force to perform secondary drying on the dehydrated sludge on the surface of the conveyor belt, and blows hot air to the surface of the conveyor belt to continuously dry the residual moisture on the surface of the sludge, so as to achieve the purpose of quickly drying the moisture on the surface of the sludge after dehydration during use, preventing the residual moisture from causing poor dehydration quality of the sludge, and improving the dehydration quality of the sludge. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A schematic diagram of the main structure of a sludge dewatering and unloading device provided by the utility model;

[0025] Figure 2 A schematic diagram of the front view structure of a sludge dewatering and unloading device provided by the utility model;

[0026] Figure 3 A schematic diagram of the side structure of a sludge dewatering and unloading device provided by the utility model;

[0027] Figure 4 The utility model provides a schematic diagram of the internal structure of a sludge dewatering and unloading device.

[0028] Legend:

[0029] 1. Bottom plate; 101. Connecting plate; 102. Vertical plate; 103. Disc; 104. Swing rod 1; 105. Swing rod 2; 106. Support frame; 107. Desludging machine body; 108. Hollow column; 109. Fixed plate; 110. Motor 1; 111. Support plate; 2. Casing; 201. Outer cover; 202. Belt; 203. Rotating rod; 204. Motor 2; 205. Heating plate; 206. Conveyor belt; 207. Fan; 208. Round hole. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Example 1, please refer to Figure 1-4 The utility model provides a technical solution: a sludge dewatering and unloading device, comprising a bottom plate 1, two support frames 106 are fixedly connected to the top of the bottom plate 1 near the edge, the inner sides of the outer surfaces of the two support frames 106 are fixedly connected to the desludging machine body 107, a fixing plate 109 is fixedly connected to the top of the bottom plate 1 near the edge, a hollow column 108 is fixedly embedded in the fixing plate 109, a connecting plate 101 is fixedly connected to one side of the outer surface of the bottom plate 1, and a vertical plate 107 is fixedly connected to the top of the connecting plate 101 near the center. 02, one side of the outer surface of the vertical plate 102 is movably connected with a disk 103, the other side of the outer surface of the vertical plate 102 is fixedly connected with a support plate 111, a motor 110 is fixedly installed at the top center of the support plate 111, the output end of the motor 110 is fixedly connected to the other side of the outer surface of the disk 103, the outer surface of the disk 103 is movably connected with a swing rod 104, both sides of the outer surface of the swing rod 104 are movably connected with swing rods 2 105, and the outer surface of the swing rod 2 105 is slidably connected to the inside of the hollow column 108.

[0032] In this embodiment, the sludge to be dehydrated is placed in the desludging machine body 107, and then the external power supply of the desludging machine body 107 is turned on. The desludging machine body 107 starts to dehydrate the sludge inside the desludging machine body 107. After dehydration, the sludge is discharged through the discharge port on the surface of the desludging machine body 107. When blockage occurs, the staff turns on the external power supply of the motor 110, starts the motor 110, and the output end of the motor 110 starts to drive the disc 103 to rotate forward, and drives the swing rod 104 to swing with the rotation of the disc 103. The swing rod 104 swings and drives the swing rod 2 104 to rotate forward. The hollow column 108 swings back and forth, and knocks the discharge port on the surface of the desludging machine body 107, knocking down the dehydrated sludge blocked at the discharge port. The motor 110 continuously rotates forward, so that the swing rod 205 continuously moves back and forth, knocks and vibrates the discharge port on the surface of the desludging machine body 107, knocks down the sludge blocked at the discharge port, and then drops it onto the surface of the conveyor belt 206, thereby preventing the discharge port of the desludging machine body 107 from being blocked, thereby preventing excessive sludge from being blocked at the discharge port during unloading, facilitating the rapid unloading of the sludge blocked in the discharge port, and improving the sludge dewatering and unloading efficiency.

[0033] Embodiment 2, as Figure 1-4As shown, a conveyor belt 206 is fixedly installed on the top of the base plate 1 near the center, a shell 2 is fixedly connected to the top of the base plate 1 near the edge, a plurality of heating plates 205 are fixedly connected to both sides of the inner wall of the shell 2, two circular holes 208 are opened near the center of the top of the shell 2, an outer cover 201 is fixedly connected to the edge of the top of the base plate 1 near the circular hole 208, a rotating rod 203 is movably embedded in the inner walls of the two outer covers 201, a fan 207 is fixedly installed on one end of the two rotating rods 203, the outer surfaces of the two rotating rods 203 are connected to the belt 202 through a pulley, a motor 204 is fixedly installed on the top of the shell 2 near the edge, and the output end of the motor 204 is connected to one side of the inner wall of the belt 202 through a pulley.

[0034] In this embodiment, in order to quickly dry the moisture on the surface of the sludge, when the sludge falls onto the surface of the conveyor belt 206, as the conveyor belt 206 continues to convey, the sludge is evenly spread on the surface of the conveyor belt 206, and then the staff turns on the multiple heating plates 205, and turns on the external power supply of the motor 204, starts the motor 204, and the output end of the motor 204 starts to drive the belt 202 to rotate forward. The belt 202 rotates while driving the two rotating rods 203 to rotate. The force generated by the rotation of the two rotating rods 203 drives the two fans 207 to rotate respectively, and generates wind force to perform secondary drying on the dehydrated sludge on the surface of the conveyor belt 206, and blows hot air to the surface of the conveyor belt 206 to continuously dry the residual moisture on the surface of the sludge, so as to achieve the purpose of quickly drying the moisture on the surface of the sludge after dehydration during use, preventing the residual moisture from causing poor dehydration quality of the sludge, and improving the dehydration quality of the sludge.

[0035] Working principle: When in use, the staff puts the sludge to be dehydrated into the desludging machine body 107, and then turns on the external power supply of the desludging machine body 107. The desludging machine body 107 starts to dehydrate the sludge inside the desludging machine body 107. After dehydration, the sludge is discharged through the discharge port on the surface of the desludging machine body 107. When blockage occurs, the staff turns on the external power supply of the motor 110, starts the motor 110, and the output end of the motor 110 starts to drive the disc 103 to rotate forward, and drives the swing rod 104 to rotate along with the disc 1 03 is swung by the rotation of the swing rod 104, and the swing rod 2 105 is driven to swing back and forth in the hollow column 108 while swinging, and knocking the discharge port on the surface of the desludging machine body 107, knocking down the dehydrated sludge blocked in the discharge port, and through the continuous positive rotation of the motor 110, the swing rod 2 105 is continuously pumped back and forth, knocking and vibrating the discharge port on the surface of the desludging machine body 107, knocking down the sludge blocked in the discharge port, and then falling onto the surface of the conveyor belt 206, so as to prevent the discharge port of the desludging machine body 107 from being blocked. , so as to prevent excessive sludge from clogging the discharge port during unloading, facilitate the rapid unloading of the sludge blocked in the discharge port, and improve the sludge dewatering and unloading efficiency. In order to quickly dry the moisture on the surface of the sludge, when the sludge falls on the surface of the conveyor belt 206, as the conveyor belt 206 continues to convey, the sludge is evenly spread on the surface of the conveyor belt 206, and then the staff turns on the multiple heating plates 205, and turns on the external power supply of the motor 204, starts the motor 204, and the output end of the motor 204 starts to drive the belt 202 The belt 202 rotates forwardly, and at the same time, the two rotating rods 203 are driven to rotate. The force generated by the rotation of the two rotating rods 203 drives the two fans 207 to rotate respectively, and generates wind force to perform secondary drying on the dehydrated sludge on the surface of the conveyor belt 206, and blows hot air to the surface of the conveyor belt 206 to continuously dry the residual moisture on the surface of the sludge, so as to achieve the purpose of quickly drying the moisture on the surface of the sludge after dehydration during use, preventing the residual moisture from causing poor dehydration quality of the sludge, thereby improving the dehydration quality of the sludge.

[0036] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A sludge dewatering and unloading device, characterized in that: The invention comprises a bottom plate (1), wherein two support frames (106) are fixedly connected to the top of the bottom plate (1) near the edge, and a desludging machine body (107) is fixedly connected to the inner side of the outer surface of the two support frames (106), a fixing plate (109) is fixedly connected to the top of the bottom plate (1) near the edge, and a hollow column (108) is fixedly embedded in the fixing plate (109), a connecting plate (101) is fixedly connected to one side of the outer surface of the bottom plate (1), and a vertical plate (107) is fixedly connected to the top of the connecting plate (101) near the center. 02), a disc (103) is movably connected to one side of the outer surface of the vertical plate (102), a support plate (111) is fixedly connected to the other side of the outer surface of the vertical plate (102), a motor 1 (110) is fixedly installed at the top center of the support plate (111), an output end of the motor 1 (110) is fixedly connected to the other side of the outer surface of the disc (103), a swing rod 1 (104) is movably connected to the outer surface of the disc (103), and swing rods 2 (105) are movably connected to both sides of the outer surface of the swing rod 1 (104).

2. A sludge dewatering and unloading device according to claim 1, characterized in that: The outer surface of the second swing rod (105) is slidably connected to the inside of the hollow column (108).

3. The sludge dewatering and unloading device according to claim 1 is characterized in that: A conveyor belt (206) is fixedly installed near the center of the top of the bottom plate (1), and a shell (2) is fixedly connected to the top of the bottom plate (1) near the edge.

4. A sludge dewatering and unloading device according to claim 3, characterized in that: A plurality of heating plates (205) are fixedly connected to both sides of the inner wall of the outer shell (2), and two circular holes (208) are provided on the top of the outer shell (2) near the center.

5. A sludge dewatering and unloading device according to claim 4, characterized in that: The top of the bottom plate (1) is fixedly connected to an outer cover (201) at an edge close to the circular hole (208).

6. A sludge dewatering and unloading device according to claim 5, characterized in that: A rotating rod (203) is movably embedded in the inner walls of the two outer covers (201), and a fan (207) is fixedly mounted on one end of the two rotating rods (203).

7. A sludge dewatering and unloading device according to claim 6, characterized in that: The outer surfaces of the two rotating rods (203) are connected to belts (202) via pulleys.

8. The sludge dewatering and unloading device according to claim 3 is characterized by: A second motor (204) is fixedly mounted on the top of the housing (2) near the edge, and an output end of the second motor (204) is connected to one side of the inner wall of the belt (202) via a pulley.