Annealing furnace structure for lead-calcium alloy production

By designing an annealing furnace structure for the production of lead-calcium alloys including feeding mechanism and placement mechanism, the problem of inconvenience of the existing annealing furnace for removing processed lead-calcium alloy parts and uneven heat is achieved, and convenient extraction and uniform heat reception are achieved effect.

CN222455157UActive Publication Date: 2025-02-11ANJI LVJIN METAL MATERIAL CO LTD
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Patent Information

Application Number
CN202421265257.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-11
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

When used in existing annealing furnaces, it is not convenient to take out the processed lead-calcium alloy parts, and when annealing more lead-calcium alloy parts at the same time, it is easy to cause uneven heat and affect the annealing effect.

Method used

A structure of annealing furnace for the production of lead-calcium alloys is designed, including a base, annealing furnace, feeding mechanism and placement mechanism. The hydraulic cylinder drives the vertical plate and pallet movement to realize the transport and placement of lead-calcium alloy parts; the cooperation of brackets, slides and pads ensures that the lead-calcium alloy parts are uniformly heated.

Benefits of technology

The processed lead-calcium alloy is easily removed, avoiding the problem of uneven heat and ensuring the stability of the annealing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of annealing furnaces, in particular to an annealing furnace structure for lead-calcium alloy production, which comprises a base and an annealing furnace, the annealing furnace is fixedly connected to the upper surface of the base, a feeding mechanism is arranged below the base, a supporting plate is arranged inside the annealing furnace, a placing mechanism is arranged above the supporting plate, and the placing mechanism is arranged above the base. An air bellow is fixedly connected to the upper surface of the annealing furnace, a first motor is fixedly connected to the interior of the air bellow, and a rotating rod is fixedly connected to an output shaft of the first motor. Through cooperation of a supporting plate, a hydraulic cylinder, a vertical plate, a baffle and a spring, the hydraulic cylinder is started, the hydraulic cylinder drives the vertical plate to move rightwards, the vertical plate drives a supporting plate and the baffle to move, the baffle slides in a base, the supporting plate drives a support to move rightwards to the position where a furnace door is opened, and then a lead-calcium alloy part is conveyed to the furnace door. And the fire hook is used for hooking out the annealed lead-calcium alloy part, so that the processed lead-calcium alloy part can be conveniently taken out.
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Description

Technical Field

[0001] The utility model relates to the technical field of annealing furnaces, in particular to an annealing furnace structure for producing lead-calcium alloys. Background Art

[0002] Lead-calcium alloy is a calcium-containing lead alloy used to manufacture maintenance-free lead-acid battery grids, especially negative grids, with a calcium content of only about 0.1%.

[0003] For example, patent number CN209636283U is an annealing furnace for alloy steel parts production, including a furnace body, a bearing platform is fixedly connected to the bottom of the inner cavity of the furnace body, a bellows is fixedly connected to the top of the inner cavity of the bellows, a motor seat is fixedly connected to the top of the inner cavity of the bellows, a motor is fixedly installed on the bottom of the motor seat, and the output shaft of the motor is fixedly connected to a rotating shaft. The above document still has shortcomings. When in use, the handle is turned through the arrangement of the handle, the active conical wheel, the driven conical wheel and the screw rod, and the screw rod is driven to rotate through the active conical wheel and the driven conical wheel, so as to achieve the effect of driving the screw rod sleeve to move left or right, and then achieve the effect of moving the conveyor to the left or right. The setting of the carrier and the conveyor, after the conveyor moves to the interior of the furnace body, the conveyor works normally to transfer the casting to the carrier, and then the conveyor is moved out of the furnace body, so as to achieve the effect of sealing the interior of the furnace body, and then achieve the effect of convenient feeding of the annealing furnace. However, when the annealing furnace in the above document is used to process lead-calcium alloy parts, it is only suitable for loading, and it is not convenient to take out the processed lead-calcium alloy parts. At the same time, when more lead-calcium alloy parts need to be annealed at the same time, the traditional method is to stack the lead-calcium alloy parts together and put them into the interior of the annealing furnace for annealing. When more lead-calcium alloy parts are annealed at the same time, it is easy to cause uneven heating of the lead-calcium alloy parts, thereby affecting the annealing effect. Utility Model Content

[0004] The utility model aims to solve the problem that it is inconvenient to take out the processed lead-calcium alloy parts, and proposes an annealing furnace structure for lead-calcium alloy production.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An annealing furnace structure for lead-calcium alloy production is designed, comprising a base and an annealing furnace, wherein the annealing furnace is fixedly connected to the upper surface of the base, a feeding mechanism is arranged below the base, a support plate is arranged inside the annealing furnace, a placing mechanism is arranged above the support plate, a bellows is fixedly connected to the upper surface of the annealing furnace, a first motor is fixedly connected to the inside of the bellows, and a rotating rod is fixedly connected to the output shaft of the first motor.

[0007] Preferably, the feeding mechanism includes a support plate, the support plate is fixedly connected to the lower surface of the base, the outer wall of the support plate is fixedly connected to a hydraulic cylinder, the hydraulic cylinder of the hydraulic cylinder is fixedly connected to a vertical plate, the outer wall of the vertical plate is fixedly connected to a baffle, the outer wall of the baffle is slidably connected to the base, the baffle and the base are fixedly connected to both ends of the spring, and the upper end of the vertical plate is fixedly connected to the support plate.

[0008] Preferably, the placement mechanism includes a bracket, the bracket is fixed to the upper surface of the support plate, two slides are fixed to the inside of the bracket, the inside of the slide is slidably connected to a cross plate, the two cross plates are fixed to the outer wall of the placement plate, and pads are fixed to the upper surface of the placement plate and the inside of the bracket.

[0009] Preferably, the outer wall of the rotating rod is rotatably connected to the bellows via a bearing, and the lower end of the rotating rod is fixedly connected to an impeller.

[0010] Preferably, a second motor is fixedly connected to the outer wall of the annealing furnace, a connecting rod is fixedly connected to the output shaft of the second motor, the connecting rod is rotatably connected to the annealing furnace through a bearing, a furnace door is fixedly connected to the end of the connecting rod, and the outer wall of the furnace door is gap-matched with the annealing furnace.

[0011] Preferably, a lead-calcium alloy piece is placed above the cushion block.

[0012] The utility model proposes an annealing furnace structure for lead-calcium alloy production, which has the beneficial effects of: through the cooperation between the support plate, the hydraulic cylinder, the vertical plate, the baffle and the spring, the hydraulic cylinder is started, the hydraulic cylinder drives the vertical plate to move to the right, the vertical plate drives the support plate and the baffle to move, the baffle slides inside the base, the support plate drives the bracket to move to the right to the position where the furnace door is opened, and then the lead-calcium alloy parts are transported to the furnace door, and the lead-calcium alloy parts that have completed annealing are hooked out using a fire hook, so as to facilitate the removal of the processed lead-calcium alloy parts.

[0013] Through the cooperation among the bracket, slide, cross plate, placement plate and pad, the placement plate drives the cross plate to move, and the cross plate slides inside the slide. The cross plate and the slide support and guide the movement of the placement plate. The lead-calcium alloy parts that need to be annealed are evenly placed on the pad above the placement plate. After placement, the placement plate is pushed back to the initial position, and then the lead-calcium alloy parts are evenly placed on the pad inside the bracket. The pad raises the lead-calcium alloy parts, and the placement plate separates the lead-calcium alloy parts, so that each lead-calcium alloy part can be heated evenly. When more lead-calcium alloy parts are annealed at the same time, it is not easy for the lead-calcium alloy parts to be heated unevenly, which will not affect the annealing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2It is a structural sectional view of the utility model;

[0016] Figure 3 It is a structural schematic diagram of the connection between the middle support plate, hydraulic cylinder and vertical plate of the utility model;

[0017] Figure 4 It is a structural schematic diagram of the connection between the first motor, the rotating rod and the impeller in the utility model;

[0018] Figure 5 It is a structural schematic diagram of the connection between the bracket, the slideway and the cross plate in the utility model;

[0019] Figure 6 It is a structural schematic diagram of the connection between the placement plate, the cushion block and the handle in the utility model.

[0020] In the figure: 1, base, 2, annealing furnace, 3, feeding mechanism, 301, support plate, 302, hydraulic cylinder, 303, vertical plate, 304, baffle, 305, spring, 4, placement mechanism, 401, bracket, 402, slide, 403, horizontal plate, 404, placement plate, 405, cushion block, 4a1, handle, 5, support plate, 6, bellows, 7, first motor, 8, rotating rod, 9, impeller, 10, second motor, 11, connecting rod, 12, furnace door, 13, lead-calcium alloy part. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings:

[0022] Embodiment 1:

[0023] Refer to the attached Figure 1-6 : In the present embodiment, an annealing furnace structure for lead-calcium alloy production includes a base 1 and an annealing furnace 2. The annealing furnace 2 is fixedly connected to the upper surface of the base 1. A feeding mechanism 3 is arranged below the annealing base 1. The feeding mechanism 3 is convenient for the delivery and delivery of the lead-calcium alloy piece 13. A support plate 5 is arranged inside the annealing furnace 2. A placement mechanism 4 is arranged above the support plate 5. The placement mechanism 4 is convenient for the placement of the lead-calcium alloy piece 13. A bellows 6 is fixedly connected to the upper surface of the annealing furnace 2. A first motor 7 is fixedly connected to the inside of the bellows 6. A rotating rod 8 is fixedly connected to the output shaft of the first motor 7. The first motor 7 drives the rotating rod 8 to rotate;

[0024] The outer wall of the rotating rod 8 is rotatably connected to the bellows 6 through a bearing, and the lower end of the rotating rod 8 is fixedly connected to an impeller 9, which drives the impeller 9 to rotate. The structure of the impeller 9 is the same as that of an annealing furnace for producing alloy steel parts with patent number CN209636283U. The outer wall of the annealing furnace 2 is fixedly connected to a second motor 10, and the output shaft of the second motor 10 is fixedly connected to a connecting rod 11, which drives the connecting rod 11 to rotate. The connecting rod 11 is rotatably connected to the annealing furnace 2 through a bearing, and a furnace door 12 is fixedly connected to the end of the connecting rod 11, which drives the furnace door 12 to rotate, and the outer wall of the furnace door 12 is gap-matched with the annealing furnace 2.

[0025] The feeding mechanism 3 includes a support plate 301, a hydraulic cylinder 302, a vertical plate 303, a baffle 304 and a spring 305. The support plate 301 is fixedly connected to the lower surface of the base 1. The outer wall of the support plate 301 is fixedly connected to the hydraulic cylinder 302. The hydraulic cylinder of the hydraulic cylinder 302 is fixedly connected to the vertical plate 303. The hydraulic cylinder 302 drives the vertical plate 303 to move. The outer wall of the vertical plate 303 is fixedly connected to the baffle 304. The vertical plate 303 drives the baffle 304 to move. The baffle 304 blocks the hollow position between the vertical plate 303 and the base 1.

[0026] The outer wall of the baffle 304 is slidably connected to the base 1, and the baffle 304 slides inside the base 1. The baffle 304 and the base 1 are fixedly connected to the two ends of the spring 305. The model of the spring 305 is selected according to the actual use requirements, and it can meet the work needs. When the lead-calcium alloy part 13 is transported to the inside of the annealing furnace 2, the spring 305 can assist the vertical plate 303 to move under the elastic action. The upper end of the vertical plate 303 is fixedly connected to the support plate 5, and the vertical plate 303 drives the support plate 5 to move;

[0027] Start the hydraulic cylinder 302, which drives the vertical plate 303 to move rightward. The vertical plate 303 drives the support plate 5 and the baffle 304 to move. The baffle 304 slides inside the base 1. The support plate 5 drives the bracket 401 to move to the right to the position where the furnace door 12 is opened, and then the lead-calcium alloy part 13 is transported to the furnace door 12. The annealed lead-calcium alloy part 13 is hooked out with a fire hook to facilitate the removal of the processed lead-calcium alloy part 13.

[0028] The placement mechanism 4 includes a bracket 401, a slide 402, a cross plate 403, a placement plate 404 and a cushion block 405. The bracket 401 is fixedly connected to the upper surface of the support plate 5. The support plate 5 drives the bracket 401 to move. Two slides 402 are fixedly connected inside the bracket 401. The slides 402 are slidably connected to the cross plate 403 inside. The cross plate 403 slides inside the slides 402.

[0029] The two transverse plates 403 are fixedly connected to the outer wall of the placement plate 404. The placement plate 404 moves together with the two transverse plates 403. The slideway 402 and the transverse plate 403 play a supporting and guiding role for the placement plate 404. The upper surface of the placement plate 404 and the inside of the bracket 401 are fixedly connected with a pad 405. The pad 405 cushions the lead-calcium alloy part 13 so that the lead-calcium alloy part 13 is heated evenly. The lead-calcium alloy part 13 is placed above the pad 405.

[0030] The placement plate 404 drives the horizontal plate 403 to move, and the horizontal plate 403 slides inside the slide 402. The horizontal plate 403 and the slide 402 support and guide the movement of the placement plate 404. The lead-calcium alloy parts 13 that need to be annealed are evenly placed on the pad 405 above the placement plate 404. After the placement is completed, the placement plate 404 is pushed back to the initial position, and then the lead-calcium alloy parts 13 are evenly placed on the pad 405 inside the bracket 401. The pad 405 lifts the lead-calcium alloy parts 13, and the placement plate 404 separates the lead-calcium alloy parts 13, so that each lead-calcium alloy part 13 can be heated evenly. When more lead-calcium alloy parts 13 are annealed at the same time, it is not easy for the lead-calcium alloy parts 13 to be heated unevenly, which will not affect the annealing effect.

[0031] Working principle:

[0032] When the annealing furnace structure for lead-calcium alloy production is used, the second motor 10 is started, the second motor 10 drives the connecting rod 11 to rotate, the connecting rod 11 drives the furnace door 12 to rotate, the furnace door 12 is opened, the hydraulic cylinder 302 is started, the hydraulic cylinder 302 drives the vertical plate 303 to move rightward, the vertical plate 303 drives the support plate 5 and the baffle 304 to move, the baffle 304 slides inside the base 1, and the support plate 5 drives the bracket 401 to move to the right to the position where the furnace door 12 is opened;

[0033] Lead-calcium alloy parts placement stage:

[0034] Pull the placement plate 404 (the placement plate 404 is at room temperature without being heated at this time), the placement plate 404 drives the horizontal plate 403 to move, the horizontal plate 403 slides inside the slideway 402, the horizontal plate 403 and the slideway 402 support and guide the movement of the placement plate 404, and evenly place the lead-calcium alloy parts 13 that need to be annealed on the pad 405 above the placement plate 404. After the placement is completed, push the placement plate 404 back to the initial position, and then evenly place the lead-calcium alloy parts 13 on the pad 405 inside the bracket 401;

[0035] Lead-calcium alloy parts feeding and unloading stage:

[0036] The hydraulic cylinder 302 is started in reverse, and the hydraulic cylinder 302 drives the vertical plate 303 to move to the left, and the vertical plate 303 drives the baffle 304 and the support plate 5 to move to the left, and the support plate 5 drags the bracket 401 to the inside of the annealing furnace 2, and the second motor 10 is started in reverse, and the furnace door 12 is closed, and the first motor 7 drives the rotating rod 8 to rotate, and the rotating rod 8 drives the bottom impeller 9 to rotate, and the annealing furnace 2 anneals the lead-calcium alloy member 13 (annealing principle and patent number CN209636283U are an annealing furnace for alloy steel parts production), the pad 405 pads the lead-calcium alloy member 13, and the placement plate 404 separates the lead-calcium alloy member 13, so that each lead-calcium alloy member 13 can be heated evenly. When a large number of lead-calcium alloy members 13 are annealed at the same time, it is not easy to cause the lead-calcium alloy member 13 to be heated unevenly, and thus the annealing effect will not be affected;

[0037] Lead-calcium alloy parts delivery stage:

[0038] After annealing of the lead-calcium alloy part 13 is completed, the second motor 10 controls the furnace door 12 to open, and the hydraulic cylinder 302 drives the support plate 5 to move rightward to the furnace door 12 of the annealing furnace 2. The support plate 5 drives the bracket 401 to move, and then the lead-calcium alloy part 13 is transported to the furnace door 12, and the fire hook is used to hook out the annealed lead-calcium alloy part 13, so as to facilitate the removal of the processed lead-calcium alloy part 13.

[0039] Embodiment 2:

[0040] Refer to the attached Figure 1-6 : In this embodiment, an annealing furnace structure for lead-calcium alloy production, the placement mechanism 4 also includes a handle 4a1, the handle 4a1 is fixed to the outer wall of the placement plate 404, and the handle 4a1 drives the placement plate 404 to move;

[0041] Through the function of the handle 4a1, it is convenient to use the fire hook (when the placement plate 404 is hot) or use the hand (when the placement plate 404 is at room temperature) to pull out the placement plate 404.

[0042] Working principle:

[0043] Through the function of the handle 4a1, it is convenient to use the fire hook (when the placement plate 404 is hot) or use the hand (when the placement plate 404 is at room temperature) to pull out the placement plate 404.

[0044] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.

Claims

1. An annealing furnace structure for lead-calcium alloy production, comprising a base (1) and an annealing furnace (2), wherein the annealing furnace (2) is fixedly connected to the upper surface of the base (1), characterized in that: A feeding mechanism (3) is provided below the base (1), a support plate (5) is provided inside the annealing furnace (2), a placement mechanism (4) is provided above the support plate (5), a bellows (6) is fixedly connected to the upper surface of the annealing furnace (2), a first motor (7) is fixedly connected inside the bellows (6), and a rotating rod (8) is fixedly connected to the output shaft of the first motor (7).

2. The annealing furnace structure for lead-calcium alloy production according to claim 1, characterized in that: The feeding mechanism (3) comprises a support plate (301), the support plate (301) is fixedly connected to the lower surface of the base (1), the outer wall of the support plate (301) is fixedly connected to a hydraulic cylinder (302), the hydraulic cylinder of the hydraulic cylinder (302) is fixedly connected to a vertical plate (303), the outer wall of the vertical plate (303) is fixedly connected to a baffle (304), the outer wall of the baffle (304) is slidably connected to the base (1), the baffle (304) and the base (1) are both fixedly connected to two ends of a spring (305), and the upper end of the vertical plate (303) is fixedly connected to a supporting plate (5).

3. The annealing furnace structure for lead-calcium alloy production according to claim 1, characterized in that: The placement mechanism (4) comprises a bracket (401), the bracket (401) is fixedly connected to the upper surface of the support plate (5), two slideways (402) are fixedly connected inside the bracket (401), a transverse plate (403) is slidably connected inside the slideway (402), the two transverse plates (403) are fixedly connected to the outer wall of the placement plate (404), and a cushion block (405) is fixedly connected to the upper surface of the placement plate (404) and the inside of the bracket (401).

4. The annealing furnace structure for lead-calcium alloy production according to claim 1, characterized in that: The outer wall of the rotating rod (8) is rotatably connected to the bellows (6) via a bearing, and the lower end of the rotating rod (8) is fixedly connected to an impeller (9).

5. The annealing furnace structure for lead-calcium alloy production according to claim 1, characterized in that: A second motor (10) is fixedly connected to the outer wall of the annealing furnace (2); a connecting rod (11) is fixedly connected to the output shaft of the second motor (10); the connecting rod (11) is rotatably connected to the annealing furnace (2) via a bearing; a furnace door (12) is fixedly connected to the end of the connecting rod (11); and an outer wall of the furnace door (12) is clearance-matched with the annealing furnace (2).

6. The annealing furnace structure for lead-calcium alloy production according to claim 3, characterized in that: A lead-calcium alloy piece (13) is placed above the cushion block (405).

Citation Information

Patent Citations

  • Annealing furnace for alloy steel part production

    CN209636283U