Off-wall groove shaping template

By using a fixed formwork including modules and fixtures in the construction of off-wall grooves, the problem of easy displacement and floating in the existing formwork during pouring is solved, ensuring the molding quality and waterproof performance of the drain grooves.

CN222456305UActive Publication Date: 2025-02-11ROAD & BRIDGE INT CO LTD +1
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Patent Information

Application Number
CN202420488368.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-14
Publication Date
2025-02-11
Estimated Expiration
2034-03-14

AI Technical Summary

Technical Problem

The existing wall-free ditch construction formwork is easily displaced and floated during the concrete pouring and vibration process, resulting in quality problems such as leakage and insufficient drainage sections after forming.

Method used

A wall groove shaped formwork including a module and a fixing member is provided. The module is used to form a water barrier. The fixing member fixes the module to the side wall steel bars through anchor bolts to ensure that the template is not easily displaced.

Benefits of technology

It effectively avoids the displacement and floatation of the formwork during the pouring process, ensures the forming quality of the wall groove, prevents leakage and improves drainage performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an off-wall ditch shaping template, which relates to the technical field of subway station construction and mainly comprises at least one shaping template unit, each shaping template unit comprises a module and a fixing piece, the module can form a water retaining ridge, an off-wall ditch is formed in a space between the water retaining ridge and a side wall, and the fixing piece can fix the module on a side wall reinforcing steel bar. The fixing piece can fix the position of the module, and it is guaranteed that the module is not prone to displacement.
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Description

Technical Field

[0001] The utility model relates to the technical field of subway station construction, in particular to a wall-separated groove shaping template. Background Art

[0002] The wall ditch is a drainage ditch formed between the side wall of the subway station and the water retaining sill on the middle plate, which is made of concrete. Underground buildings have high requirements for the waterproof and anti-seepage performance of the structure. In order to prevent leakage at the construction joint caused by the separate casting of the water retaining sill and the middle plate, the water retaining sill and the middle plate concrete are required to be cast as a whole to ensure the self-waterproof performance of the structure.

[0003] At present, the formwork for wall ditch construction is mostly fixed with wooden formwork + steel bars. The wooden formwork needs to be nailed into a specific shape with steel nails and then supported, which makes the installation operation difficult. At the same time, during the concrete pouring and vibration process, since the formwork is not fixed and the wooden formwork is light, it is easy to cause the formwork to shift and float, resulting in quality problems such as leakage of the formed drainage ditch and insufficient drainage section. Patent CN217537830U discloses a formwork for synchronously casting a wall ditch and a structure, including an inner formwork and an outer formwork, the inner formwork is a U-shaped structure, the outer formwork is a straight plate structure parallel to the side of the inner formwork, the inner formwork is connected to the outer formwork by a connecting rod, and a gap is reserved between the outer formwork and the sill side of the inner formwork, and the bottom of the inner formwork is the wall side formwork hinged to the left part of the bottom formwork by a hinge, and the right part of the bottom formwork is hinged to the bottom of the sill side formwork by a hinge, and then a detachable U-shaped retainer is connected between the wall side formwork and the sill side formwork, and the U-shaped retainer is used to limit the deformation of the inner formwork, but the lower left and right corners of the inner formwork are placed on the positioning steel bars and are not fixed. The position of the formwork will shift during the pouring process, and the material of the formwork is not specified. The formwork will also shift as a whole and float up during the concrete pouring and vibration process.

[0004] Therefore, it is urgent to provide a wall-separated groove shaping template to solve the above-mentioned problems existing in the prior art. Utility Model Content

[0005] The utility model aims to provide a wall-separated groove shaped template to solve the problems existing in the above-mentioned prior art and make the template not easy to shift.

[0006] To achieve the above purpose, the utility model provides the following solutions:

[0007] The utility model provides a wall-separated groove shaping template, comprising at least one shaping template unit, wherein the shaping template unit comprises:

[0008] A module, wherein the module is capable of forming a water retaining sill, and a space between the water retaining sill and the side wall is used to form a wall-separating groove; and

[0009] A fixing piece is used to fix the module to the side wall reinforcement.

[0010] Preferably, the mold includes a first steel formwork and a second steel formwork, the fixing part is arranged on the second steel formwork, the second steel formwork is connected to the first steel formwork through a connecting part, the cross-sectional shape of the second steel formwork is the same as the cross-sectional shape of the wall ditch, the first steel formwork and the second steel formwork enclose a casting space for the water retaining sill, and the first steel formwork and the second steel formwork are both prefabricated parts.

[0011] Preferably, the second steel formwork comprises a bottom plate, a first longitudinal plate and a second longitudinal plate, the first longitudinal plate and the second longitudinal plate are parallel and have the same length, the bottom end of the first longitudinal plate is perpendicular to and fixedly connected to one side of the bottom plate, and the bottom end of the second longitudinal plate is perpendicular to and fixedly connected to the other side of the bottom plate;

[0012] Wherein, the first longitudinal plate is arranged close to the first steel formwork, and is used to enclose a casting space of the water retaining sill with the first steel formwork;

[0013] The bottom plate of the second steel formwork is supported on the steel bars of the middle plate through a second concrete pad, and the second concrete pad is tied to the steel bars of the middle plate. The second longitudinal plate of the second steel formwork is supported on the steel bars of the side wall through a third concrete pad, and the third concrete pad is tied to the steel bars of the side wall.

[0014] Preferably, the second steel formwork further comprises a plurality of side ribs and a bottom rib, one end of the bottom rib in the width direction is fixedly connected to the bottom end of the first longitudinal plate, and the other end is fixedly connected to the second longitudinal plate, and an angle is formed between the bottom rib and the bottom plate; the plurality of side ribs are arranged between the first longitudinal plate and the second longitudinal plate, and are perpendicular to and fixedly connected to the first longitudinal plate and the second longitudinal plate, and the bottom end of the side rib is fixedly connected to the bottom rib;

[0015] The plurality of shaping template units are arranged in sequence along the length direction of the module, and second holes are provided on the side ribs at both ends of the second steel template. Bolts pass through the second holes of two adjacent second steel templates and fix two adjacent shaping template units.

[0016] Preferably, the first steel formwork comprises an L-shaped plate, the L-shaped plate comprises a mutually perpendicular transverse plate and a third longitudinal plate, the bottom end of the third longitudinal plate is fixedly connected to one side of the transverse plate, and the third longitudinal plate and the second steel formwork enclose a casting space for the water retaining sill;

[0017] The L-shaped plate is also provided with a third rib plate on both sides, the third rib plate is perpendicular to the transverse plate and the third longitudinal plate and is fixedly connected to the transverse plate and the third longitudinal plate; wherein the third rib plate is provided with a first hole, and a bolt passes through the first hole of two adjacent first steel templates and fixedly connects two adjacent fixed template units;

[0018] Wherein, the transverse plate of the L-shaped plate is supported on the steel bars of the middle plate through a first concrete pad, and the first concrete pad is tied to the steel bars of the middle plate.

[0019] Preferably, the fixing member is an anchor bolt, which can fix the second steel formwork and the side wall steel bars, and a plurality of the anchor bolts are arranged side by side.

[0020] Preferably, the distance between two adjacent anchor bolts is 30-50 cm.

[0021] Preferably, a third hole is provided on the bottom rib plate, and a fourth hole is correspondingly provided at the connection between the bottom plate and the second longitudinal plate; one end of the anchor bolt is used to be fixedly connected to the side wall steel bar, and the other end passes through the fourth hole and the corresponding third hole in sequence and is locked by a nut.

[0022] Preferably, the anchor bolt includes a threaded end and a connecting end, the connecting end is fixedly connected to the side wall reinforcement, and the threaded end passes through the fourth hole and the corresponding third hole in sequence and is locked by the nut.

[0023] Preferably, the connecting member is a U-shaped connecting rib;

[0024] Wherein, the U-shaped connecting rib includes a transverse rib, a first connecting leg and a second connecting leg, one end of the transverse rib is fixedly connected to the first connecting leg, and the other end is fixedly connected to the second connecting leg, the first connecting leg is fixedly connected to the first steel formwork, and the second connecting leg is fixedly connected to the second steel formwork, one end of the transverse rib is fixedly connected to the first connecting leg, and the other end is fixedly connected to the second connecting leg.

[0025] Compared with the prior art, the utility model has achieved the following technical effects:

[0026] The module of the utility model is used to form a water retaining sill, and the space between the water retaining sill and the side wall is used to form a wall-separated groove. The fixing parts can fix the module on the side wall steel bars, thereby ensuring that the module is not easily displaced, thereby avoiding the problem of template displacement caused by the inability to fix the template position in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0028] Figure 1 It is a cross-sectional view of the wall-away groove shaping template in the embodiment of the utility model;

[0029] Figure 2 It is an axonometric view of the wall-away groove shaping template in the embodiment of the utility model;

[0030] Figure 3 It is an axonometric diagram of the connection of adjacent wall-separated groove shaping templates in the embodiment of the utility model;

[0031] Figure 4 It is a schematic diagram of the positions of the middle plate, the water retaining sill and the wall groove in the embodiment of the utility model.

[0032] In the figure: 101-middle plate; 102-water retaining sill; 103-wall groove; 104-side wall; 1-first steel formwork; 2-second steel formwork; 3-first concrete pad; 4-second concrete pad; 5-third concrete pad; 6-U-shaped connecting rib; 61-first connecting leg; 62-second connecting leg; 63-transverse rib; 7-anchor bolt; 71-threaded end; 72-connecting end; 8-first longitudinal plate; 9-second longitudinal plate; 10-bottom rib plate; 11-side rib plate; 12-first hole; 13-second hole; 14-bottom plate; 15-third longitudinal plate; 16-transverse plate; 17-third rib plate. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] The utility model aims to provide a wall-separated groove shaped template to solve the problems existing in the above-mentioned prior art and make the template not easy to shift.

[0035] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0036] like Figure 1-Figure 4As shown, the utility model provides a wall-away ditch forming template, including at least one forming template unit, the forming template unit includes a module and a fixing member, the module is used to form a water retaining sill 102, the space between the water retaining sill 102 and the side wall 104 forms a wall-away ditch, and the fixing member can fix the module on the side wall steel bar to ensure that the module is not easily displaced.

[0037] In this embodiment, the mold includes a first steel template 1 and a second steel template 2, the second steel template 2 is connected to the first steel template 1 through a connecting piece, the cross-sectional shape of the second steel template 2 is the same as the cross-sectional shape of the wall-away groove 103, and a casting space for the water retaining sill 102 is enclosed between the first steel template 1 and the second steel template 2. The first steel template 1 and the second steel template 2 are both prefabricated parts, and there is no need to splice them during on-site construction, so that the installation and disassembly of the first steel template 1 and the second steel template 2 are convenient. The first steel template 1 and the second steel template 2 are preferably made of Q235 steel with a thickness of 4mm. It should be noted that other types of steel, such as Q345 steel, can also be used, but in order to save costs under the premise of sufficient strength, Q235 steel is preferably used. It should also be noted that the first steel template and the second steel template can also be templates with other settings, such as a template that integrally forms the first steel template and the second steel template, as long as the wall-away groove can be formed;

[0038] Among them, the fixing parts are arranged on the second steel formwork 2, and the first steel formwork 1 and the second steel formwork 2 are surrounded by a specific shape. The specific shape here refers to the shape of the water retaining sill 102 and the wall groove 103, so that the middle plate 101 between the water retaining sill 102 and the side wall 104, that is, the wall groove 103 and the water retaining sill 102 can be cast as a whole at one time, and the side wall 104 is also cast together with the water retaining sill 102 and the wall groove 103, which can prevent leakage at the construction joint where the water retaining sill 102 and the middle plate 101 are cast separately, thereby ensuring the self-waterproof performance of the structure.

[0039] In this embodiment, the second steel formwork 2 includes a bottom plate 14, a first longitudinal plate 8 and a second longitudinal plate 9, the first longitudinal plate 8 and the second longitudinal plate 9 are parallel and have the same length, the bottom end of the first longitudinal plate 8 is perpendicular to and fixedly connected to one side of the bottom plate 14, and the bottom end of the second longitudinal plate 9 is perpendicular to and fixedly connected to the other side of the bottom plate 14;

[0040] The first longitudinal plate 8 is disposed close to the first steel formwork 1 and is used to enclose a pouring space for the water retaining sill 102 with the first steel formwork 1;

[0041] The bottom plate 14 of the second steel formwork 2 is supported on the steel bars of the middle plate 101 through the second concrete pad 4, and the second concrete pad 4 is tied to the steel bars of the middle plate 101. The second longitudinal plate 9 of the second steel formwork 2 is supported on the steel bars of the side wall through the third concrete pad 5, and the third concrete pad 5 is tied to the steel bars of the side wall.

[0042] In this embodiment, the second steel formwork 2 further includes a bottom rib plate 10 and a plurality of side rib plates 11, one end of the bottom rib plate 10 in the width direction is fixedly connected to the bottom end of the first longitudinal plate 8, and the other end is fixedly connected to the second longitudinal plate 9, and an angle is formed between the bottom rib plate 10 and the bottom plate 14; the plurality of side rib plates 11 are arranged side by side between the first longitudinal plate 8 and the second longitudinal plate 9, and are perpendicular to and fixedly connected to the first longitudinal plate 8 and the second longitudinal plate 9, the bottom end of the side rib plate 11 is fixedly connected to the bottom rib plate 10, and the length of the bottom rib plate 10 is the same as that of the first longitudinal plate 8 and the second longitudinal plate 9. The fixed connection method in this embodiment is preferably a welding connection method, and other types of connection methods, such as a clamp connection, can also be selected;

[0043] Among them, multiple forming template units are arranged in sequence along the length direction of the module, the spacing between two adjacent side ribs 11 is 30-50cm, and the side ribs 11 at both ends of the second steel template 2 are provided with second holes 13, and the second holes 13 are used for bolts to pass through. The bolts pass through the second holes 13 of two adjacent second steel templates 2 and fix the two adjacent forming template units.

[0044] In this embodiment, the first steel formwork 1 includes an L-shaped plate, the L-shaped plate includes a transverse plate 16 and a third longitudinal plate 15 which are perpendicular to each other, the bottom end of the third longitudinal plate 15 is connected to one side of the transverse plate 16, and the third longitudinal plate 15 and the second steel formwork 2 enclose a casting space for the water retaining sill 102, specifically, the casting space for the water retaining sill 102 is enclosed between the third longitudinal plate 15 and the first longitudinal plate of the second steel formwork;

[0045] The L-shaped plate is also provided with a third rib 17 on both sides, the third rib 17 is perpendicular to the transverse plate 16 and the third longitudinal plate 15 and is fixedly connected to the transverse plate 16 and the third longitudinal plate 15; wherein, the third rib 17 is provided with a first hole 12, the first hole 12 is used for bolts to pass through, so as to connect two adjacent first steel templates 1, the two adjacent first steel templates 1 are bolted, and the two adjacent second steel templates 2 are also bolted, thereby connecting two adjacent fixed formwork units together. It should be noted that the connection method of the two adjacent first steel templates and the connection method of the two adjacent second steel templates can also use other connection methods, such as snap connection, as long as the two adjacent fixed formwork units can be connected and fixed;

[0046] The transverse plate 16 of the L-shaped plate is supported on the steel bars of the middle plate 101 through the first concrete pad 3, and the first concrete pad 3 is tied to the steel bars of the middle plate 101;

[0047] It should be noted that the heights of the first concrete pad 3, the second concrete pad 4 and the third concrete pad 5 are all 50 cm, which are used to limit the position of the steel formwork away from the wall ditch. The heights of the concrete pads can be appropriately changed according to different requirements.

[0048] In this embodiment, the fixing part is an anchor bolt 7, which can fix the second steel formwork 2 to the side wall steel bars, and there are multiple anchor bolts 7 arranged side by side. The anchor bolts are made of fine-rolled threaded steel with a diameter of 25, and are located at the corner of the side wall and the middle plate 101, with a spacing of 30 to 50 cm. The anchor bolt is an embedded part required to fix the side wall formwork during the construction of the side wall. During the embedded construction, the wall groove steel formwork is fixed by a fixing nut, and one bolt serves two purposes.

[0049] In this embodiment, a third hole is provided on the bottom rib plate 10, and a fourth hole is correspondingly provided at the connection between the bottom plate 14 and the second longitudinal plate 9. One end of the anchor bolt 7 is used to be fixedly connected to the side wall steel bar, and the other end passes through the fourth hole and the corresponding third hole in sequence and is locked by a nut.

[0050] In this embodiment, the anchor bolt 7 includes a threaded end 71 and a connecting end 72. The connecting end 72 is fixedly connected to the side wall steel bar. The threaded end 71 passes through the fourth hole and the corresponding third hole in turn and is locked by a nut. The threaded end 71 and the connecting end 72 are manufactured according to the distance of use, which can save costs and does not require the entire anchor bolt to be set as a threaded one.

[0051] In this embodiment, the connecting member is a U-shaped connecting rib 6;

[0052] Among them, the U-shaped connecting rib 6 includes a transverse rib 63, a first connecting leg 61 and a second connecting leg 62, one end of the transverse rib 63 is fixedly connected to the first connecting leg 61, and the other end is fixedly connected to the second connecting leg 62, the first connecting leg 61 is fixedly connected to the first steel template 1, and the second connecting leg 62 is fixedly connected to the second steel template 2. Preferably, the transverse rib 63, the first connecting leg 61 and the second connecting leg 62 are integrally formed, and other fixed connection forms can also be adopted. For example, the connection between the transverse rib 63 and the first connecting leg 61 and the second connecting leg 62 is both in the form of welding, one end of the transverse rib 63 is fixedly connected to the first connecting leg 61, and the other end is fixedly connected to the second connecting leg 62, which can constrain the first steel template 1 and the second steel template 2 so that there is no relative movement between the two, thereby ensuring the casting effect. It should be noted that the connection between the first steel template 1 and the second steel template 2 can also adopt other types of connections, such as using straight ribs and then setting the edges of the first steel template 1 and the second steel template 2 to be thicker, and welding the two ends of the straight ribs to the first steel template 1 and the second steel template 2 respectively.

[0053] The present invention uses specific examples to illustrate the principle and implementation of the present invention. The above examples are only used to help understand the method and core idea of ​​the present invention. At the same time, for those skilled in the art, according to the idea of ​​the present invention, there will be changes in the specific implementation and application scope. In summary, the content of this specification should not be understood as limiting the present invention.

Claims

1. A wall-free groove forming template, characterized in that: It comprises at least one shaped template unit, and the shaped template unit comprises: A module, wherein the module is capable of forming a water retaining sill, wherein the space between the water retaining sill and the side wall forms a wall-separating groove; and A fixing member, the fixing member is used to fix the module to the side wall reinforcement; Wherein, the mold includes a first steel formwork and a second steel formwork, the fixing part is arranged on the second steel formwork, the second steel formwork is connected to the first steel formwork through a connecting part, the cross-sectional shape of the second steel formwork is the same as the cross-sectional shape of the wall ditch, and the first steel formwork and the second steel formwork enclose a casting space for the water retaining sill, and the fixing part is an anchor bolt, which can fix the second steel formwork to the side wall steel bars.

2. The wall-separated groove forming template according to claim 1 is characterized in that: The first steel formwork and the second steel formwork are both prefabricated parts.

3. The wall-separated groove forming template according to claim 2, characterized in that: The second steel formwork comprises a bottom plate, a first longitudinal plate and a second longitudinal plate, the first longitudinal plate and the second longitudinal plate are parallel and have the same length, the bottom end of the first longitudinal plate is perpendicular to and fixedly connected to one side of the bottom plate, and the bottom end of the second longitudinal plate is perpendicular to and fixedly connected to the other side of the bottom plate; Wherein, the first longitudinal plate is arranged close to the first steel formwork, and is used to enclose a casting space of the water retaining sill with the first steel formwork; The bottom plate of the second steel formwork is supported on the steel bars of the middle plate through a second concrete pad, and the second concrete pad is tied to the steel bars of the middle plate. The second longitudinal plate of the second steel formwork is supported on the steel bars of the side wall through a third concrete pad, and the third concrete pad is tied to the steel bars of the side wall.

4. The wall-separated groove forming template according to claim 3 is characterized in that: The second steel formwork further includes a plurality of side ribs and a bottom rib, one end of the bottom rib in the width direction is fixedly connected to the bottom end of the first longitudinal plate, and the other end is fixedly connected to the second longitudinal plate, and an angle is formed between the bottom rib and the bottom plate; the plurality of side ribs are arranged side by side between the first longitudinal plate and the second longitudinal plate, and are perpendicular to and fixedly connected to the first longitudinal plate and the second longitudinal plate, and the bottom end of the side rib is fixedly connected to the bottom rib; The plurality of shaping template units are arranged in sequence along the length direction of the module, and second holes are provided on the side ribs at both ends of the second steel template. Bolts pass through the second holes of two adjacent second steel templates and fix two adjacent shaping template units.

5. The wall-separated groove forming template according to claim 2, characterized in that: The first steel formwork comprises an L-shaped plate, the L-shaped plate comprises a transverse plate and a third longitudinal plate which are perpendicular to each other, the bottom end of the third longitudinal plate is fixedly connected to one side of the transverse plate, and the third longitudinal plate and the second steel formwork enclose a casting space for the water retaining sill; The L-shaped plate is also provided with a third rib plate on both sides, the third rib plate is perpendicular to the transverse plate and the third longitudinal plate and is fixedly connected to the transverse plate and the third longitudinal plate; wherein the third rib plate is provided with a first hole, and a bolt passes through the first hole of two adjacent first steel templates and fixedly connects two adjacent fixed template units; Wherein, the transverse plate of the L-shaped plate is supported on the steel bars of the middle plate through a first concrete pad, and the first concrete pad is tied to the steel bars of the middle plate.

6. The wall-separated groove forming template according to claim 4, characterized in that: A plurality of the anchor bolts are arranged side by side.

7. The wall-separated groove forming template according to claim 6, characterized in that: The distance between two adjacent anchor bolts is 30-50 cm.

8. The wall-separated groove forming template according to claim 6, characterized in that: A third hole is provided on the bottom rib plate, and a fourth hole is correspondingly provided at the connection between the bottom plate and the second longitudinal plate. One end of the anchor bolt is used for fixed connection with the side wall steel bar, and the other end passes through the fourth hole and the corresponding third hole in sequence and is locked by a nut.

9. The wall-separated groove forming template according to claim 8, characterized in that: The anchor bolt includes a threaded end and a connecting end, the connecting end is fixedly connected to the side wall reinforcement, and the threaded end passes through the fourth hole and the corresponding third hole in sequence and is locked by the nut.

10. The wall-separated groove forming template according to claim 2, characterized in that: The connecting piece is a U-shaped connecting rib; Wherein, the U-shaped connecting rib includes a transverse rib, a first connecting leg and a second connecting leg, one end of the transverse rib is fixedly connected to the first connecting leg, and the other end is fixedly connected to the second connecting leg, the first connecting leg is fixedly connected to the first steel template, and the second connecting leg is fixedly connected to the second steel template.

Citation Information

Patent Citations

  • Template for synchronously pouring off-wall ditch and structure

    CN217537830U