Rotary kiln overturning structure

By designing a detachable rotary kiln flip structure, the problems of inconvenient maintenance and difficulty in bonding and cleaning of traditional rotary kiln lining plates are solved, convenient maintenance and cleaning are achieved, and production efficiency is improved.

CN222460199UActive Publication Date: 2025-02-11洛阳安丰环保设备有限公司
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Patent Information

Application Number
CN202420252859.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-01
Publication Date
2025-02-11
Estimated Expiration
2034-02-01

AI Technical Summary

Technical Problem

The lining plates in the existing rotary kiln are not convenient for maintenance, and the lining plates and the inner walls of the cylinder are prone to bonding, which leads to difficulty in cleaning and affects the normal operation of the kiln.

Method used

A rotary kiln flip structure was designed. The cylinder body was split into two and a half cylinders along the axial surface, and the external gear was also split into two and a half gear. The half cylinder was hinged and removably connected. The lower end of the lining plate was installed. The plate is removably connected to the inner wall of the cylinder through threaded connection.

Benefits of technology

It realizes convenient cleaning and maintenance of the lining plate and the inner wall of the cylinder, avoids long-term bonding, and improves the production and processing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rotary kiln overturning structure in an implementation mode, which comprises a cylinder body and a plurality of lining plates. During normal work, the two half cylinders and the two half gears are combined together; when the lining plate and the inner wall of the cylinder body are bonded, the two half cylinders and the two half gears can be opened to clean the lining plate or the inner wall of the cylinder body, and the cleaning is relatively simple and convenient; when the lining plate is damaged, the lining plate can be detached through the mounting plate to be repaired or directly replaced with a new lining plate, the operation is simple and convenient, the long-term bonding condition can be avoided as much as possible, and the production and processing quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rotary kilns, in particular to a rotary kiln turnover structure. Background Art

[0002] A rotary kiln is a type of equipment used to produce cement and other ore materials. It is usually a long, round, cylindrical structure that rotates to process raw materials at high temperatures. A rotary kiln is usually made of steel and lined with refractory materials to withstand high temperatures and chemical corrosion. Raw materials enter through a port in the rotary kiln and are then processed by rotation at high temperatures to produce cement or other ore products. The rotary kiln plays a vital role in cement production, processing raw materials efficiently and ensuring the quality and stability of the final product.

[0003] Usually, there are many spirally arranged lining plates inside the rotary kiln to avoid the situation that the material is not calcined thoroughly when it is too thick. However, most traditional lining plates are welded to the inner wall of the rotary kiln cylinder. If damaged, it is very inconvenient to repair. Moreover, if some small particle materials are processed, it is easy to cause adhesion on the lining plate and the inner wall of the cylinder after long-term use, and it is very inconvenient to clean, which can easily affect the normal operation of the rotary kiln. Utility Model Content

[0004] The present application provides a rotary kiln turnover structure, which can solve the problem that the liner in the existing rotary kiln is inconvenient to repair and the problem that the liner and the inner wall of the cylinder are difficult to clean due to adhesion.

[0005] In the present application, a rotary kiln flip structure is provided, comprising a cylinder, on which an external gear is arranged, and characterized in that: the cylinder is split into two half cylinders along its axial surface, and the external gear is also split into two half gears, one end of the two half cylinders is hinged, and the other end is detachably connected, when the two half cylinders are connected together, the two half cylinders are combined into the cylinder, and the two half gears are combined into the external gear; a plurality of lining plates, each of which is fixedly provided with a mounting plate at the lower end, and the mounting plate is detachably connected to the inner wall of the cylinder by a threaded connection.

[0006] In one embodiment, a first connecting plate is provided at one end of the two half-cylinders opposite to the hinge, and the first connecting plate on one of the half-cylinders is detachably connected to the first connecting plate on the other half-cylinder by means of a threaded connection.

[0007] In one embodiment, a plurality of the first connecting plates are provided on each of the half cylinders.

[0008] In one embodiment, it further includes a second connecting plate, which is detachably connected between the two half-cylinders by means of a threaded connection.

[0009] In one embodiment, both upper and lower side surfaces of the mounting plate are inclined to the radial direction of the cylinder.

[0010] In one embodiment, the first connecting plate and the second connecting plate are both made of steel.

[0011] In summary, in the present application, a rotary kiln flipping structure has the following beneficial effects compared with the prior art: during normal operation, the two half-cylinders and the two half-gears are combined together; when adhesion occurs on the lining plate and the inner wall of the cylinder, the two half-cylinders and the two half-gears can be opened to clean the lining plate or the inner wall of the cylinder, which is relatively simple and convenient; when the lining plate is damaged, it can be removed through the mounting plate for repair, or directly replaced with a new one, which is simple and convenient, can avoid long-term adhesion as much as possible, and improves the production and processing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the background technology, the drawings required for use in the embodiments of the present application or the background technology will be described below.

[0013] Figure 1 It is an overall structural view of a rotary kiln flip structure;

[0014] Figure 2 for Figure 1 Magnified view of area A in the middle;

[0015] Figure 3 The figure is a side view of a rotary kiln flip structure.

[0016] In the figure, 1, cylinder; 2, half cylinder; 3, first connecting plate; 4, second connecting plate; 5, lining plate; 6, mounting plate; 7, external gear; 8, half gear; 9, first bolt; 10, first nut; 11, second screw; 12, third screw. DETAILED DESCRIPTION

[0017] The following is a further description of the specific implementation of the utility model in conjunction with the accompanying drawings; the following embodiments are used to illustrate the utility model, but are not used to limit the scope of the utility model. The described embodiments are part of the embodiments of the present disclosure, not all of the embodiments. Based on the described embodiments of the present disclosure, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present disclosure.

[0018] Unless otherwise defined, the technical terms or scientific terms used in the present disclosure should be understood by those skilled in the art in the ordinary sense. The "first", "second" and similar words used in the present disclosure do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0019] See also Figure 1 In one embodiment, a rotary kiln flip structure includes a cylinder 1 and a plurality of lining plates 5. The cylinder 1 is split into two half cylinders 2 along its axial surface. A circle of external gears 7 is arranged in the middle of the cylinder 1. The external gear 7 is also split into two half gears 8. One end of the two half cylinders 2 is hinged and the other end is detachably connected. When the two half cylinders 2 are connected together, the two half cylinders 2 are combined into the cylinder 1, and the two half gears 8 are combined into the external gear 7.

[0020] See also Figure 1 , Figure 3 In one embodiment, the ends of the two half-tubes 2 opposite to the hinged joint are both extended outwards and fixed with a first connecting plate 3, and the first connecting plate 3 on one of the half-tubes 2 and the first connecting plate 3 on the other half-tube 2 are detachably connected by threaded connection, specifically: a first through hole is provided on one of the half-tubes 2, and a first threaded hole is provided on the other half-tube 2, and the position of each first through hole corresponds to a first threaded hole, and a first bolt 9 and a first nut 10 are provided, and the first bolt 9 can pass through the first through hole and the first threaded hole to connect with the first nut 10. With this arrangement, the structure is easy to implement and the operation is relatively simple.

[0021] See also Figure 1 In one embodiment, a plurality of the first connecting plates 3 are fixedly arranged in a transverse direction on each of the half cylinders 2, except for the outer gear 7. This arrangement provides a better connection effect and higher stability.

[0022] See also Figure 1In one embodiment, it further includes a second connecting plate 4, which is detachably connected between the two half-cylinders 2 by means of a threaded connection. The second connecting plate 4 can be covered in a place between the two half-cylinders 2 where the first connecting plate 3 is not provided. When the second connecting plate 4 is connected between the two half-cylinders 2, it fits with the outer walls of the two half-cylinders 2. Furthermore, each of the half-cylinders 2 is provided with a second threaded hole, and the second connecting plate 4 is provided with a second through hole, and a second screw 11 is provided which can pass through the second through hole and be screwed into the second threaded hole. This arrangement further improves the stability of the working connection between the two half-cylinders 2. In one embodiment, preferably, the first connecting plate 3 and the second connecting plate 4 are both made of steel. This arrangement is because the structural strength of steel is relatively high and relatively stable.

[0023] See also Figure 2 , Figure 3 , a mounting plate 6 is fixedly provided at the lower end of each liner 5 by welding or integral molding, and the mounting plate 6 is detachably connected to the inner wall of the cylinder 1 by threaded connection, so as to realize the detachability of the liner 5 on the cylinder 1. A third through hole is provided on the mounting plate 6, a third threaded hole is provided on the inner wall of the cylinder 1, and a third screw 12 is provided which can pass through the third through hole and be screwed into the third threaded hole. Preferably, four third screws 12 are provided on each mounting plate 6. In one embodiment, the upper and lower side surfaces of the mounting plate 6 are inclined to the radial direction of the cylinder 1. Such a configuration can minimize the possibility that the material is stuck on the side of the liner 5 when rolling on the inner wall of the cylinder 1 during operation.

[0024] Working principle: During normal operation, the two half-cylinders 2 and the two half-gears 8 are put together; when adhesion occurs on the lining plate 5 and the inner wall of the cylinder 1, the two half-cylinders 2 and the two half-gears 8 can be opened, and the lining plate 5 or the inner wall of the cylinder 1 can be cleaned, which is relatively simple and convenient; when the lining plate 5 is damaged, it can be removed through the mounting plate 6 for repair, or directly replaced with a new one.

Claims

1. A rotary kiln turning structure, comprising a cylinder (1), wherein an external gear (7) is arranged on the cylinder (1), characterized in that: include: The cylinder (1) is split into two half cylinders (2) along its axial surface, and the external gear (7) is also split into two half gears (8). One end of the two half cylinders (2) is hinged, and the other end is detachably connected. When the two half cylinders (2) are connected together, the two half cylinders (2) are combined into the cylinder (1), and the two half gears (8) are combined into the external gear (7); a plurality of lining plates (5), each of which is fixedly provided with a mounting plate (6) at the lower end, and the mounting plate (6) is detachably connected to the inner wall of the cylinder (1) by means of a threaded connection.

2. A rotary kiln turnover structure according to claim 1, characterized in that: A first connecting plate (3) is provided at one end of the two half-cylinders (2) opposite to the hinged joint, wherein the first connecting plate (3) on one of the half-cylinders (2) is detachably connected to the first connecting plate (3) on the other half-cylinder (2) by means of a threaded connection.

3. A rotary kiln turnover structure according to claim 2, characterized in that: A plurality of the first connecting plates (3) are arranged on each of the half cylinders (2).

4. A rotary kiln turnover structure according to claim 2, characterized in that: It also comprises a second connecting plate (4), wherein the second connecting plate (4) is detachably connected between the two half-cylinders (2) by means of a threaded connection.

5. The rotary kiln turning structure according to claim 1, characterized in that: The upper and lower side surfaces of the mounting plate (6) are both inclined with respect to the radial direction of the cylinder (1).

6. A rotary kiln turnover structure according to claim 4, characterized in that: The first connecting plate (3) and the second connecting plate (4) are both made of steel.