Cooling device for aeration pipe

By installing heat exchange components and spray components on the aeration pipe at the outlet of the Roots fan, the problem of continuous increase in the outlet temperature of the Roots fan in the prior art is solved, and the effect of effective cooling and water resource recovery is achieved.

CN222460404UActive Publication Date: 2025-02-11KAIFENG ZHONG ENERGY SAVING REGENERATION ENERGY CO LTD
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Patent Information

Application Number
CN202323239306.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-11-30
Publication Date
2025-02-11
Estimated Expiration
2033-11-30

AI Technical Summary

Technical Problem

In the prior art, the outlet temperature of the Roots fan continues to rise, and the existing cooling methods gradually fail to meet the needs of cooling, resulting in difficulty in reducing the gas temperature inside the aeration pipe.

Method used

An aeration tube cooling device is designed, including a heat exchange assembly and a spray assembly. The heat exchange assembly is wound with the outside of the aeration pipe through a heat exchange pipe, and heat is exchanged with cooling water; the spray assembly sprays the aeration pipe through an annular spray pipe and a water connection tray, and slows down the spraying through the slow flow element. The flow rate of water improves heat exchange efficiency.

Benefits of technology

It effectively reduces the temperature of the aeration pipe at the outlet of the Roots fan, improves the cooling efficiency of gas inside the aeration pipe, and maximizes the recycling of water resources, avoids waste of water resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of leachate treatment, in particular to an aerator pipe cooling device which comprises an aerator pipe body, a cooling assembly is arranged on the aerator pipe body, and the cooling assembly comprises a heat exchange assembly and a spraying assembly. The heat exchange assembly comprises a heat exchange pipe and a fixing clamp located on the outer side of the heat exchange pipe, the heat exchange pipe is wound around the outer side of the aerator pipe body, one end of the heat exchange pipe penetrates through the lower side of the fixing clamp to form a first water inlet, and the other end of the heat exchange pipe penetrates through the upper side of the fixing clamp to form a water outlet; the spraying assembly comprises an annular spraying pipe and a water receiving disc, the water receiving disc is located above the fixing clamp, a backflow hole is formed in one side of the water receiving disc, a backflow pipe is connected to the outer side of the backflow hole, the spraying pipe is located above the water receiving disc, a second water inlet is formed in one end of the spraying pipe, a spraying opening is formed in the bottom of the spraying pipe, and a flow slowing piece is arranged between the water receiving disc and the spraying pipe. The aeration pipe is cooled through the heat exchange assembly and the spraying assembly, and the temperature of an outlet of the Roots blower is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of leachate treatment, in particular to an aeration pipe cooling device. Background Art

[0002] In the leachate treatment process, there are a large number of aerobic microorganisms inside the digester. Aerobic microorganisms will generate a lot of heat during digestion, which will cause the temperature inside the digester to rise. The increase in digester temperature will also affect the living environment of aerobic microorganisms.

[0003] When the temperature in the digester affects the life of aerobic microorganisms, the digester needs to be cooled. A Roots blower is used to blow aeration into the digester through the aeration pipe to cool the digester to provide the growth needs of aerobic microorganisms.

[0004] However, when the Roots blower is running, its outlet temperature is high, which makes the gas temperature inside the aeration pipe high and cannot be directly discharged into the aeration tank. The prior art uses a cooling device to cool the gas inside the aeration pipe before discharging it into the digester. Since the Roots blower continues to run, its outlet temperature will continue to rise. The cooling method in the prior art gradually cannot meet its cooling needs, so a new cooling device is needed. Summary of the invention

[0005] In order to solve the problem that as the Roots blower continues to run, the cooling method in the prior art gradually cannot meet the need for cooling, the utility model proposes an aeration pipe cooling device, which cools the aeration pipe through a heat exchange component and a spray component to reduce the outlet temperature of the Roots blower.

[0006] In order to achieve the above purpose, the technical solution of the utility model is:

[0007] An aeration pipe cooling device comprises an aeration pipe body, on which a cooling component is arranged, and the cooling component comprises a heat exchange component and a spray component;

[0008] The heat exchange assembly includes a heat exchange tube and a fixing clamp located outside the heat exchange tube. The heat exchange tube is wound around the outside of the aeration tube body. One end of the heat exchange tube passes through the lower side of the fixing clamp to form a water inlet. The other end of the heat exchange tube passes through the upper side of the fixing clamp to form a water outlet.

[0009] The spray assembly includes an annular spray pipe and a water receiving tray, the water receiving tray is located above the fixing clamp, a return hole is provided on one side of the water receiving tray, a return pipe is connected to the outer side of the return hole, the spray pipe is located above the water receiving tray, a water inlet 2 is provided at one end of the spray pipe, a spray port is opened at the bottom of the spray pipe, and a slow flow component is provided between the water receiving tray and the spray pipe.

[0010] Furthermore, a collecting tray is provided above the spray pipe, and the collecting tray is fixedly connected to the aeration pipe body.

[0011] Furthermore, the flow-slowing member is a strip-shaped structure, the flow-slowing member is wound around the outside of the aeration pipe body in a serpentine shape, and the flow-slowing member is a strip-shaped structure made of a spring.

[0012] Furthermore, a nozzle is provided at the spray port, and the nozzle is aimed at the aeration pipe body.

[0013] Furthermore, the spray pipe is annularly sleeved outside the aeration pipe body.

[0014] Furthermore, a joint is provided at the water outlet, and the connecting pipe is connected to the heat exchange pipe through the joint.

[0015] Furthermore, the fixing clamp includes a clamp plate 1 and a clamp plate 2, the clamp plate 1 and the clamp plate 2 jointly clamp the heat exchange tube, and the clamp plate 1 and the clamp plate 2 are fixedly connected by bolts.

[0016] Furthermore, a connecting pipe is connected between the water inlet 2 and the joint, and the spray pipe is connected to the heat exchange pipe through the connecting pipe.

[0017] Through the above technical solution, the beneficial effects of the utility model are:

[0018] The utility model arranges a heat exchange component and a spray component on an aeration pipe body at the outlet of a Roots blower. When the outlet temperature of the Roots blower is high, the heat exchange component is used to exchange heat on the aeration pipe body, and then the spray component is used to cool the aeration pipe body, thereby reducing the temperature of the aeration pipe body at the outlet of the Roots blower and reducing the temperature of the gas inside the aeration pipe.

[0019] The utility model can recycle water resources to the maximum extent and avoid the waste of water resources by arranging the water receiving tray and the collecting tray.

[0020] The utility model provides a flow-slowing member to slow down the flow speed of the spray water outside the aeration pipe body, so that the spray water can fully exchange heat with the aeration pipe body, thereby improving the heat exchange efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the aeration pipe cooling device of the utility model;

[0022] Figure 2 It is a schematic diagram of the aeration pipe cooling device of the utility model;

[0023] Figure 3 It is a schematic diagram of the aeration pipe cooling device of the utility model;

[0024] Figure 4It is a schematic diagram of the aeration pipe cooling device of the utility model.

[0025] The reference numerals in the accompanying drawings are:

[0026] 1 is the aeration pipe body, 2 is the heat exchange pipe, 3 is the fixing clamp, 4 is the water inlet 1, 5 is the spray pipe, 6 is the water receiving tray, 7 is the return pipe, 8 is the connecting pipe, 9 is the slow flow part, 10 is the collecting tray, 11 is the nozzle, and 12 is the joint. DETAILED DESCRIPTION

[0027] The utility model is further described below in conjunction with the accompanying drawings and specific embodiments:

[0028] In the description of the present invention, it should be understood that the terms "left", "right", "up", "down", "horizontal", "vertical" and the like indicate directions or positional relationships based on the attached Figure 1 The orientation or positional relationship shown is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0029] Embodiment 1

[0030] like Figure 1 to Figure 4 As shown, the aeration pipe cooling device comprises an aeration pipe body 1, on which a cooling component is arranged, and the cooling component comprises a heat exchange component and a spray component;

[0031] The heat exchange assembly includes a heat exchange tube 2 and a fixing clamp 3 located outside the heat exchange tube 2. The heat exchange tube 2 is wound around the outside of the aeration tube body 1. One end of the heat exchange tube 2 passes through the lower side of the fixing clamp 3 to form a water inlet 4, and the other end of the heat exchange tube 2 passes through the upper side of the fixing clamp 3 to form a water outlet.

[0032] The spray assembly includes an annular spray pipe 5 and a water receiving tray 6, the water receiving tray 6 is located above the fixing clamp 3, a reflux hole is provided on one side of the water receiving tray 6, a reflux pipe 7 is connected to the outer side of the reflux hole, the spray pipe 5 is located above the water receiving tray 6, a water inlet 2 is provided at one end of the spray pipe 5, a spray port is opened at the bottom of the spray pipe 5, and a slow flow component 9 is provided between the water receiving tray 6 and the spray pipe 5.

[0033] In addition, a collecting tray 10 is provided above the spray pipe 5 and fixedly connected to the aeration pipe body. Water vapor is collected by the collecting tray 10 and condensed into water droplets when encountering the spray pipe 5 and dripping into the water receiving tray 6 to recycle water resources.

[0034] Specifically, the flow slowing member 9 is a strip structure, which is serpentinely wound around the outside of the aeration pipe body 1. The flow slowing member 9 is a strip structure made of a spring. By setting the flow slowing member 9, the flow speed of the spray water outside the aeration pipe body 1 is slowed down, so that the spray water can fully exchange heat with the aeration pipe body 1, thereby improving the heat exchange efficiency.

[0035] In this embodiment, a spray head 11 is provided at the spray port, and the spray head 11 is aimed at the aeration pipe body 1 . The spray pipe 5 sprays water to the aeration pipe body 1 to cool the aeration pipe body 1 .

[0036] In this embodiment, the spray pipe 5 is annularly sleeved on the outside of the aeration pipe body 1 to facilitate spraying the outside of the aeration pipe body 1.

[0037] In this embodiment, a joint 12 is provided at the water outlet to facilitate connection with the connecting pipe 8 , and the connecting pipe 8 is connected to the heat exchange pipe 2 through the joint 12 .

[0038] In this embodiment, the fixing clamp 3 includes a clamp plate 1 and a clamp plate 2, and the clamp plate 1 and the clamp plate 2 jointly clamp the heat exchange tube 2. The clamp plate 1 and the clamp plate 2 are fixedly connected by bolts, and the heat exchange tube 2 is fitted to the aeration tube body 1 through the clamp plate, thereby ensuring the heat exchange efficiency.

[0039] Furthermore, a connecting pipe 8 is connected between the water inlet 2 and the joint 12, and the spray pipe 5 is connected with the heat exchange pipe 2 through the connecting pipe 8, so that the water is fully utilized to cool the aeration pipe.

[0040] Please refer to the actual application Figure 1 to Figure 4 When the temperature of the aeration pipe is high, cooling water is injected into the water inlet 4. The cooling water exchanges heat with the aeration pipe body 1 through the heat exchange pipe 2 to reduce the temperature of the aeration pipe body 1. Then the cooling water enters the spray pipe 5 through the connecting pipe 8 and is sprayed onto the surface of the aeration pipe body 1 through the nozzle 11 at the bottom of the spray pipe 5 to cool the surface of the aeration pipe body 1. The slow-flow member 9 on the surface of the aeration pipe body 1 will reduce the flow rate of the cooling water, increase the contact time between the cooling water and the aeration pipe body 1, and improve the cooling effect. The cooling water is finally collected through the water receiving tray 6 to avoid waste of resources.

[0041] The embodiments described above are only preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention. Therefore, any equivalent changes or modifications made based on the structures, features and principles described in the patent scope of the present invention should be included in the patent application scope of the present invention.

Claims

1. An aeration pipe cooling device, comprising an aeration pipe body (1), characterized in that: The aeration pipe body (1) is provided with a cooling component, which includes a heat exchange component and a spray component; The heat exchange assembly comprises a heat exchange tube (2) and a fixing clamp (3) located outside the heat exchange tube (2); the heat exchange tube (2) is wound around the outside of the aeration tube body (1); one end of the heat exchange tube (2) passes through the lower side of the fixing clamp (3) to form a water inlet (4); the other end of the heat exchange tube (2) passes through the upper side of the fixing clamp (3) to form a water outlet; The spray assembly comprises an annular spray pipe (5) and a water receiving tray (6), the water receiving tray (6) being located above the fixing clamp (3), a return hole being provided on one side of the water receiving tray (6), a return pipe (7) being connected to the outer side of the return hole, the spray pipe (5) being located above the water receiving tray (6), a water inlet 2 being provided at one end of the spray pipe (5), a spray port being provided at the bottom of the spray pipe (5), and a slow flow member (9) being provided between the water receiving tray (6) and the spray pipe (5).

2. The aeration tube cooling device according to claim 1, characterized in that: A collecting tray (10) is provided above the spray pipe (5).

3. The aeration tube cooling device according to claim 1, characterized in that: The flow slowing member (9) is a strip-shaped structure, and is wound around the outside of the aeration pipe body (1) in a serpentine shape.

4. The aeration tube cooling device according to claim 1, characterized in that: A spray head (11) is provided at the spray port, and the spray head (11) is aimed at the aeration pipe body (1).

5. The aeration tube cooling device according to claim 1, characterized in that: The spray pipe (5) is annularly sleeved outside the aeration pipe body (1).

6. The aeration tube cooling device according to claim 1, characterized in that: A joint (12) is provided at the water outlet, and the connecting pipe (8) is connected to the heat exchange pipe (2) via the joint (12).

7. The aeration tube cooling device according to claim 1, characterized in that: The fixing clamp (3) comprises a first clamp and a second clamp, and the first clamp and the second clamp together clamp the heat exchange tube (2).

8. The aeration tube cooling device according to claim 1, characterized in that: A connecting pipe (8) is connected between the second water inlet and the joint (12).