Digital cleaning line for cleaning waxberries

Abstract

The utility model discloses a red bayberry clean digitized cleaning line which comprises a saline water tank, a mounting table, a conveying mesh belt and an infrared drying device, a digitized temperature control system is mounted in the saline water tank, a rotational flow aerator is mounted in the bottom of the saline water tank, a placing basket is arranged in the saline water tank, and a sewage tank is mounted below the conveying mesh belt. A numerical control spraying device which sprays downwards and can control spraying pressure is arranged above the conveying mesh belt, the infrared drying device is located above the conveying mesh belt, a lower end port of the sewage tank is located between the numerical control spraying device and the infrared drying device, and the numerical control spraying device is close to the saline water tank. And the infrared drying device is arranged close to the mounting table. According to the cleaning line, the surfaces of waxberries can be soaked and washed, warm saline water is adopted for cleaning, the cleaning effect is good, meanwhile, secondary spraying cleaning is conducted, the cleaning effect is greatly improved, infrared sterilization and drying are directly conducted after cleaning, and manual transfer is not needed.

Description

Technical Field

[0001] The utility model relates to the field of cleaning lines, in particular to a waxberry clean digital cleaning line. Background Art

[0002] Bayberry is a warm fruit. The nutritional value of bayberry is relatively high. It contains a variety of amino acids and vitamins, as well as pectin, minerals and a variety of trace elements. Eating some of it properly can supplement the nutrients needed by the body, help improve the body's immune system, beautify the skin, delay aging, and strengthen the stomach, help digestion, and quench thirst.

[0003] Bayberry is a berry fruit. Its flesh is not protected by the peel, so it is easy for bacteria, viruses and other pathogenic microorganisms to remain, and there may be insect eggs in the flesh. If you eat unwashed bayberry directly, it may cause parasitic infection or gastroenteritis and other health problems, causing diarrhea, abdominal pain, bloating and other discomfort symptoms, and may also induce acute gastroenteritis, which has an adverse effect on your health. Therefore, in order to ensure the safety and hygiene of bayberry, you need to wash the bayberry before eating it.

[0004] In order to achieve large-scale cleaning of bayberries, a cleaning device for brewing bayberry wine with announcement number 112741346A has appeared on the market, including a cleaning cylinder and a feed port and a discharge port arranged at the top of the cleaning cylinder, a screw rod is vertically arranged in the cleaning cylinder, a driving motor is arranged on the top of the cleaning cylinder, the output end of the driving motor is fixedly connected to the screw rod, a threaded sleeve is arranged on the screw rod, two guide rods penetrating the threaded sleeve are arranged in parallel on both sides of the screw rod, a connecting ring is movably connected to the outer side of the threaded sleeve, a filter screen is arranged on the outer side of the connecting ring, a ball is arranged between the filter screen and the inner wall of the cleaning cylinder, the inner wall of the cleaning cylinder is provided with a spiral groove for the sliding of the ball, one side of the bottom of the cleaning cylinder is connected to a water pump through a water inlet pipe, and the other side of the bottom of the cleaning cylinder is provided with a water outlet pipe. In the cleaning device of this structure, the bayberry is placed on the filter screen, and the bayberry is cleaned by moving the filter screen up and down. However, since the filter screen moves up and down slowly on the pressure-bearing body of the bayberry, the surface of the bayberry cannot be flushed by the water flow, and the cleaning effect is poor. Moreover, the bayberry cannot be dried directly after cleaning, and needs to be manually transferred to other equipment separately, which requires a lot of labor for the workers.

[0005] In view of this, the inventor conducted in-depth research on the above-mentioned issues, which resulted in the present case. Utility Model Content

[0006] The utility model aims to provide a waxberry clean digital washing line which has good washing effect, can be directly dried without manual transfer, and has small labor load for workers.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a kind of bayberry clean digital washing line, including a salt water tank, a mounting platform, a conveyor mesh belt and an infrared drying device, the salt water tank is a hollow structure with an open top surface, a digital temperature control system capable of adjusting and controlling the water temperature is installed in the salt water tank, a cyclone aerator is installed in the bottom of the salt water tank, a placement basket capable of being lifted up and out of the salt water tank and flipped is provided in the salt water tank, the mounting platform is outside the salt water tank, the conveyor mesh belt is between the mounting platform and the salt water tank, a translation drive device for driving the conveyor mesh belt to transport is installed on the mounting platform, and a conveyor mesh belt is installed below the conveyor mesh belt. A sewage tank extending along the length direction of the conveyor mesh belt is provided, the sewage tank is open at both ends and is in the form of a speaker box that gradually shrinks from top to bottom, a sewage door that can be opened and closed is installed at the lower end port of the sewage tank, a recovery pipe that is connected to the sewage tank at one end and to the brine tank at the other end is installed on the sewage tank, a numerically controlled spraying device with a downward spraying direction and controllable spraying pressure is provided above the conveyor mesh belt, the infrared drying device is located above the conveyor mesh belt, the lower end port of the sewage tank is located between the numerically controlled spraying device and the infrared drying device, the numerically controlled spraying device is arranged close to the brine tank, and the infrared drying device is arranged close to the mounting platform.

[0008] The upper end port of the brine tank is a bell-mouth that tapers from top to bottom. The digital temperature control system has a heating element and a digital temperature controller for controlling the heating element. A plurality of heating elements are provided, each of which is erected on the inner wall of the brine tank and arranged at intervals along the circumferential direction of the brine tank. The digital temperature controller is installed on the outer wall of the brine tank.

[0009] The cyclone aerator is a membrane type microporous aerator, and the membrane type microporous aerator is installed flat on the inner bottom surface of the brine tank.

[0010] The above-mentioned placement basket is a mesh plastic basket, and the upper end of the above-mentioned placement basket is located on both sides of the width direction of the conveyor mesh belt and is movably hinged with lifting ears. The above-mentioned brine tank is respectively provided with guide rods corresponding to the two lifting ears. The above-mentioned guide rod has a straight column section and an arc section. The above-mentioned arc section is integrally formed above the straight column section and transitions with the curvature of the straight column section. The two arc sections both extend toward the conveyor mesh belt. Sliding sleeves are provided on the outside of the two straight column sections. The above-mentioned lifting ears are stacked on the sliding sleeves. The above-mentioned brine tank is equipped with a lifting rope device for controlling the synchronous lifting and lowering of the two sliding sleeves.

[0011] The two ends of the conveyor mesh belt are respectively rotatably mounted on the brine tank and the mounting platform through mounting rollers. A motor driving device is installed on the mounting platform to drive the mounting rollers on the mounting platform to rotate. The motor driving device is the translation driving device. A lower cross bar outside the conveyor mesh belt is connected between the brine tank and the mounting platform. The CNC spray device and the infrared drying device are both installed on the lower cross bar and suspended above the conveyor mesh belt.

[0012] The above-mentioned numerically controlled spraying device has a plurality of water outlet pipes extending along the width direction of the conveyor mesh belt, and each water outlet pipe is arranged at intervals along the length direction of the conveyor mesh belt. The first end of the above-mentioned water outlet pipe is a closed structure, and the second end portion of each of the above-mentioned water outlet pipes is commonly connected to a manifold, and the above-mentioned manifold is connected to an external water supply system. The above-mentioned water outlet pipe is equipped with a plurality of high-pressure nozzles arranged at intervals along the length direction of the water outlet pipe and connected to the water outlet pipe. The above-mentioned numerically controlled spraying device also has a digital regulating controller for controlling the injection pressure of each high-pressure nozzle.

[0013] The infrared drying device has a plurality of infrared drying lamps and an intelligent temperature controller for controlling the temperature of each infrared drying lamp. Each infrared drying lamp is arranged horizontally along the length direction of the conveyor mesh belt, and each infrared drying lamp is arranged at intervals along the width direction of the conveyor mesh belt.

[0014] The lower end port of the sewage tank has an extension tube body extending downward, the inner bottom surface of the sewage tank is located on the extension tube body and a filter screen is fixed thereon, and a disassembly sealing cover for sealing the extension tube body is installed at the lower end of the extension tube body.

[0015] After adopting the above technical scheme, the utility model provides a kind of bayberry clean digital washing line. During washing, brine is added into the brine tank and the temperature of the brine reaches 30-35 degrees. Then, the bayberries are poured into the placement basket, and the cyclone aerator is started. The cyclone aerator makes the water in the brine tank produce a cyclone from bottom to top, so that the water flows on the surface of the bayberries and produces a bath and flushing on the surface of the bayberries, so that the impurities in the bayberry pulp are completely separated from the bayberry pulp. After rinsing, the placement basket rises out of the brine tank and turns over, and the bayberries in the placement basket are poured into the input On the conveying net belt, the bayberry on the conveying net belt is transported to the installation platform along the conveying net belt. During the transportation process, the bayberry will be sprayed with water from the spray device for surface cleaning again, so as to achieve the purpose of removing impurities again. After the second cleaning, it will be transported to the infrared drying device. The infrared drying device will dry the surface of the washed bayberry, so that the bacteria on the surface of the bayberry are killed, and the cleaning process of the bayberry is finally completed. In addition, the water of the second cleaning will be collected in the sewage tank, and the water of the cleaning will be precipitated in the sewage tank, and will be returned to the salt water tank through the recovery pipe for reuse. Compared with the prior art, the new cleaning system can bathe and flush the surface of the bayberry, and use warm salt water for cleaning, which has a good cleaning effect. At the same time, it also performs secondary spray cleaning, which greatly improves the cleaning effect. After cleaning, infrared sterilization and drying are directly performed, and no manual transfer is required. The workers only need to invert and collect the bayberry in the entire cleaning process, and the workers have a small amount of labor. In addition, the water of the spray cleaning can also be recycled for a second time, which greatly saves water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 It is a structural schematic diagram of the placement basket in the utility model. DETAILED DESCRIPTION

[0018] The utility model discloses a waxberry clean digital washing line, such as Figure 1 , 2As shown, it includes a brine tank 1, a mounting platform 2, a conveyor belt 3 and an infrared drying device. The mounting platform 2 is located outside the brine tank 1, and the conveyor belt 3 is located between the mounting platform 2 and the brine tank 1. The length direction of the conveyor belt 3 is the left-right direction, the brine tank 1 is on the left, and the mounting platform 2 is on the right. The brine tank 1 is a hollow structure with an open top surface. The brine tank is a square tank. A digital temperature control system (not shown in the figure) capable of adjusting and controlling water temperature is installed in the brine tank 1. The digital temperature control system has a heating element and a digital temperature controller for controlling the heating element. The digital temperature controller is produced by Shenyang Kaijian Motor and Electrical Manufacturing Plant, not developed by the inventor. The water temperature is digitally displayed by using this digital temperature controller, which is easy to adjust the water temperature in time, and the adjustment is clear and simple. The heating element is an electric heating tube, and a plurality of heating elements are provided. Each heating element is erected on the inner wall of the brine tank 1 and is arranged at intervals along the circumferential direction of the brine tank. Each heating element encloses a square heating space, and the digital temperature controller is installed on the outer wall of the brine tank 1.

[0019] A cyclone aerator (not shown in the figure) is installed at the bottom of the brine tank 1. The cyclone aerator is a diaphragm type microporous aerator, which is a well-known product. The diaphragm type microporous aerator is installed flat on the inner bottom surface of the brine tank. The installation of the diaphragm type microporous aerator adopts the traditional installation method and no changes are required, which will not be repeated here.

[0020] The salt water tank 1 is provided with a placement basket 4 which can be lifted up and out of the salt water tank and can be turned over. The placement basket is a mesh plastic basket whose mesh size is smaller than the outer diameter of the bayberry. The four corners of the upper end of the placement basket 4 are movably hinged with lifting ears 41. The movable hinge method of the lifting ears 41 and the placement basket 4 adopts a traditional method. The two can rotate and cooperate with each other, which is conventionally used in the current transportation and placement basket. Two oppositely arranged guide rods 5 are erected in the salt water tank 1. The two guide rods 5 are within the range of the square heating space. The relative direction of the two guide rods 5 is the same as the width direction of the conveyor mesh belt, that is, the two guide rods 5 are arranged oppositely front and back. One of the two guide rods 5 is located in the middle of the front inner wall of the salt water tank 1, and the other guide rod is located in the middle of the rear inner wall of the salt water tank. The guide rod 5 has a straight column section 51 and a curved arc section 52. The curved arc section 52 is integrally formed above the straight column section 51 and transitions with the curvature of the straight column section. The two curved arc sections 52 both extend toward the conveyor mesh belt 3, that is, the two curved arc sections 52 both extend obliquely to the right and upward The two straight column sections are both provided with sliding sleeves 6, and the lifting ears 41 are stacked on the sliding sleeves 6. The left side wall of the brine tank 1 has an extended mounting plate extending upward, and the upper end of the extended mounting plate is integrally formed with a mounting plate arranged above the guide rod 5. A horizontally arranged motor and a rotating shaft extending in the front-to-back direction and rotatably installed through the cooperation of a bearing seat and a bearing are installed on the mounting plate. The motor is driven and connected to the rotating shaft through a transmission device. This transmission method is well known. The two ends of the rotating shaft are correspondingly located above the two sliding sleeves 6, and the rotating shaft is fixed with a suspension rope connected to the sliding sleeve 6 at the positions corresponding to the two sliding sleeves 6. When used, the motor is started and the rotating shaft rotates. The rotation of the rotating shaft causes the suspension rope to be retracted or released. When the suspension rope is in the retracted state, the waxberries in the placement basket are cleaned and translated upward to the upper end of the straight column section 51 with the suspension rope, and the placement basket is higher than the upper end port of the brine tank. After that, the worker manually translates the placement basket to the right with the curved arc section 52 and flips it to make the waxberries dumped into the conveyor belt 3. In the present invention, in order to prevent the waxberry from being damaged when tipping over, the height of the conveying mesh belt should not be too low, and the depth of the basket should not be too deep.

[0021] The mounting platform 2 is a fixed seat body, and a translation driving device for driving the conveyor mesh belt to transport is installed on the mounting platform 2. Specifically, the left and right ends of the conveyor mesh belt 3 are respectively provided with mounting rollers (not shown in the figure), and the front and rear ends of the mounting roller on the left are respectively rotatably mounted on the brine tank 1 through a rotating seat, and the front and rear ends of the mounting roller on the right are respectively rotatably mounted on the mounting platform 2 through a rotating seat. A motor driving device for driving the mounting roller on the right to rotate is installed on the mounting platform 2. This motor driving device is the translation driving device, and this type of motor driving device is a well-known technology and will not be repeated here.

[0022] A sewage tank 7 extending along the length direction of the conveyor mesh belt 3 is installed below the conveyor mesh belt 3. The sewage tank 7 is open at both ends and is a speaker box that gradually shrinks from top to bottom. The lower end of the sewage tank 7 is installed with a sewage discharge door that can be opened and closed. Preferably, the lower end of the sewage tank 7 has an extension tube 71 extending downward, and the inner bottom surface of the sewage tank 7 is located on the extension tube and a filter 72 is fixed thereon. A disassembly sealing cover (not shown in the figure) that seals the extension tube is installed at the lower end of the extension tube 71. This disassembly sealing cover can be a cover sheet, one side of the cover sheet is movably hinged to the extension tube 71 through a hinge shaft, and the opposite side of the cover sheet is provided with a fastening piece for fixing the cover sheet and the extension tube body. This fastening method can adopt the matching method of the cover body and the tank body in the current sealed tank. In this new model, the speaker structure of the sewage tank 7 can be used to easily clean out impurities and flow down to the filter 72.

[0023] The sewage tank 7 is provided with a recovery pipe 73 having one end connected with the sewage tank 7 and the other end connected with the brine tank 1. A spray device with its spraying direction facing downward is provided above the conveyor mesh belt 3. The infrared drying device is located above the conveyor mesh belt 3. The lower end port of the sewage tank 7 is located between the spray device and the infrared drying device. The spray device is arranged close to the brine tank, and the infrared drying device is arranged close to the mounting platform. Preferably, a lower cross bar is connected between the brine tank 1 and the mounting platform 2. A left column (not shown in the figure) located behind the conveyor mesh belt 3 is installed at the left end of the lower cross bar. An upper cross plate suspended above the conveyor mesh belt 3 is integrally formed at the upper end of the left column. The spray device is installed on the upper cross plate. The spray device has a plurality of roots. The water outlet pipes 81 are extended along the width direction of the conveyor mesh belt, and each water outlet pipe 81 is arranged at intervals along the length direction (i.e., the left and right direction) of the conveyor mesh belt 3. The first end (i.e., the front end) of the water outlet pipe 81 is a closed structure, and the second end (i.e., the rear end) of each water outlet pipe is commonly connected to a manifold. A water supply system is installed on one end of the manifold. Each water outlet pipe 81 is installed with a plurality of high-pressure nozzles (not shown in the figure) arranged at intervals along the length direction of the water outlet pipe and connected to the water outlet pipe. A digital control panel for controlling the water supply parameters of the injection pressure, head differential pressure and flow differential pressure of each high-pressure nozzle is also installed on the upper horizontal plate. This digital control panel is a prior art, that is, it is equivalent to the high-pressure nozzle being a pressure-adjustable nozzle.

[0024] The infrared drying device has a plurality of infrared drying lamps 91 and a temperature controller for controlling the temperature of each infrared drying lamp. The temperature controller is an intelligent temperature controller that can sense the temperature at that time in real time and adaptively adjust the working temperature of the infrared drying lamp 91. This is a well-known technology and will not be repeated here. Each infrared drying lamp 91 is arranged horizontally along the left and right directions of the conveyor mesh belt, and each infrared drying lamp is arranged at intervals along the front and back directions of the conveyor mesh belt.

[0025] The utility model discloses a waxberry clean digital washing line. During washing, brine is added into the brine tank and the temperature of the brine is controlled to reach 30-35 degrees through a digital temperature control system. After the temperature is reached, the waxberries are poured into a placement basket 4, and a cyclone aerator is started. The cyclone aerator causes the water in the brine tank to produce a cyclone from bottom to top, so that the water flows on the surface of the waxberries and produces a bath and flushing on the surface of the waxberries, so that the impurities in the waxberry pulp are completely separated from the waxberry pulp. After rinsing, the motor on the mounting plate is started, the motor controls the rope to be retracted, the placement basket 4 rises out of the brine tank 1, and then the placement basket 4 is manually slid along the curved arc section. With a little more effort, the placement basket 4 can be turned over so that the bayberries in the placement basket can be poured into the conveyor mesh belt 3. The conveyor mesh belt 3 starts to run, and the translation of the conveyor mesh belt 3 transports the bayberries to the right. At this time, the spray device is started, and each high-pressure nozzle sprays spray water to clean the surface, so as to achieve the purpose of removing impurities again. After the second cleaning, it is transported to the infrared drying device, and the infrared drying device dries the surface of the cleaned bayberries to kill the bacteria on the surface of the bayberries, and finally completes the cleaning process of the bayberries. In addition, the water from the second cleaning will be collected in the sewage tank, and the cleaning water will precipitate in the sewage tank and flow back to the brine tank through the recovery pipe for reuse. Compared with the prior art, the new cleaning system can bathe and flush the surface of the bayberry, and use warm salt water for cleaning, with good cleaning effect. At the same time, it also performs secondary spray cleaning, which greatly improves the cleaning effect. After cleaning, it is directly subjected to infrared sterilization and drying without manual transfer. During the entire cleaning process, workers only need to turn over and collect the bayberries, and the labor workload of workers is small. In addition, the water from the spray cleaning can also be recycled for a second time, which greatly saves water resources. At the same time, the entire production line adopts digital intelligent control, which is convenient, simple and easy to understand.

[0026] In the present invention, in order to facilitate the placement of the basket, the upper end port of the brine tank 1 is a bell mouth that gradually contracts from top to bottom.

[0027] The product form of the utility model is not limited to the illustrations and embodiments of this case. Any appropriate changes or modifications made by anyone with similar ideas should be deemed to be within the patent scope of the utility model.

Claims

1. A red bayberry clean digital cleaning line, characterized by: The utility model comprises a salt water tank, a mounting platform, a conveyor belt and an infrared drying device. The salt water tank is a hollow structure with an open top surface. A digital temperature control system capable of adjusting and controlling the water temperature is installed in the salt water tank. A cyclone aerator is installed in the bottom of the salt water tank. A placement basket capable of lifting and lowering out of the salt water tank and being flipped is provided in the salt water tank. The mounting platform is outside the salt water tank. The conveyor belt is between the mounting platform and the salt water tank. A translation driving device for driving the conveyor belt to transport is installed on the mounting platform. A sewage tank extending along the length direction of the conveyor belt is installed below the conveyor belt. The sewage tank is open at both ends and presents a speaker box that gradually shrinks from top to bottom. A closable sewage door is installed at the lower end of the sewage tank. A recovery pipe is installed on the sewage tank, one end of which is connected to the sewage tank and the other end is connected to the brine tank. A numerically controlled spraying device with a downward spraying direction and controllable spraying pressure is provided above the conveyor mesh belt. The infrared drying device is located above the conveyor mesh belt. The lower end of the sewage tank is located between the numerically controlled spraying device and the infrared drying device. The numerically controlled spraying device is arranged close to the brine tank, and the infrared drying device is arranged close to the mounting platform.

2. The waxberry clean digital cleaning line according to claim 1, characterized in that: The upper end port of the brine tank is a bell-mouth that tapers from top to bottom. The digital temperature control system has a heating element and a digital temperature controller for controlling the heating element. A plurality of heating elements are provided, each of which is erected on the inner wall of the brine tank and arranged at intervals along the circumferential direction of the brine tank. The digital temperature controller is installed on the outer wall of the brine tank.

3. The waxberry clean digital cleaning line according to claim 1, characterized in that: The cyclone aerator is a membrane type microporous aerator, and the membrane type microporous aerator is installed flat on the inner bottom surface of the brine tank.

4. The waxberry clean digital cleaning line according to claim 1, characterized in that: The above-mentioned placement basket is a mesh plastic basket, and the upper end of the above-mentioned placement basket is located on both sides of the width direction of the conveyor mesh belt and is movably hinged with lifting ears. The above-mentioned brine tank is respectively provided with guide rods corresponding to the two lifting ears. The above-mentioned guide rod has a straight column section and an arc section. The above-mentioned arc section is integrally formed above the straight column section and transitions with the curvature of the straight column section. The two arc sections both extend toward the conveyor mesh belt. Sliding sleeves are provided on the outside of the two straight column sections. The above-mentioned lifting ears are stacked on the sliding sleeves. The above-mentioned brine tank is equipped with a lifting rope device for controlling the synchronous lifting and lowering of the two sliding sleeves.

5. The waxberry clean digital cleaning line according to claim 1, characterized in that: The two ends of the conveyor mesh belt are respectively rotatably mounted on the brine tank and the mounting platform through mounting rollers. A motor driving device is installed on the mounting platform to drive the mounting rollers on the mounting platform to rotate. The motor driving device is the translation driving device. A lower cross bar outside the conveyor mesh belt is connected between the brine tank and the mounting platform. The CNC spray device and the infrared drying device are both installed on the lower cross bar and suspended above the conveyor mesh belt.

6. The waxberry clean digital cleaning line according to claim 5, characterized in that: The above-mentioned numerically controlled spraying device has a plurality of water outlet pipes extending along the width direction of the conveyor mesh belt, and each water outlet pipe is arranged at intervals along the length direction of the conveyor mesh belt. The first end of the above-mentioned water outlet pipe is a closed structure, and the second end portion of each of the above-mentioned water outlet pipes is commonly connected to a manifold, and the above-mentioned manifold is connected to an external water supply system. The above-mentioned water outlet pipe is equipped with a plurality of high-pressure nozzles arranged at intervals along the length direction of the water outlet pipe and connected to the water outlet pipe. The above-mentioned numerically controlled spraying device also has a digital regulating controller for controlling the injection pressure of each high-pressure nozzle.

7. The red bayberry clean digital cleaning line according to claim 5, characterized in that: The infrared drying device has a plurality of infrared drying lamps and an intelligent temperature controller for controlling the temperature of each infrared drying lamp. Each infrared drying lamp is arranged horizontally along the length direction of the conveyor mesh belt, and each infrared drying lamp is arranged at intervals along the width direction of the conveyor mesh belt.

8. The waxberry clean digital cleaning line according to claim 1, characterized in that: The lower end port of the sewage tank has an extension tube body extending downward, the inner bottom surface of the sewage tank is located on the extension tube body and a filter screen is fixed thereon, and a disassembly sealing cover for sealing the extension tube body is installed at the lower end of the extension tube body.

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