Composite sesame paste dipping sauce production system device for instant-boiled mutton hotpot

Abstract

The utility model relates to the technical field of sauce processing equipment, in particular to a production system device for a composite sesame sauce dipping sauce for a instant-boiled mutton hotpot. Comprising a pressure reaction kettle, one end of the pressure reaction kettle is connected with a feeding mechanism, the other end is connected with a temporary storage mechanism, and one side of the temporary storage mechanism is provided with a matched filling mechanism. According to the instant-boiled mutton hotpot composite sesame paste dipping sauce production system device, the pressure reaction kettle is of a closed structure, so that materials are in a closed state in the whole dipping sauce boiling process, the processed materials are temporarily stored and cooled in the temporary storage kettle, the influence of long-time high temperature on the product quality is avoided, the filling machine adopts a sterile filling process, and due to the design, the production efficiency is improved, and the production cost is reduced. And meanwhile, the whole production system adopts full-automatic CIP (cleaning in place) process equipment, so that the whole production line is ensured to be in sterile production, and popularization and application are facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of sauce processing equipment, in particular to a production system device of composite sesame sauce dipping sauce for mutton hot pot. Background Art

[0002] Traditional sesame sauce dipping sauce is fresh and fragrant. It is the most commonly used hot pot dipping sauce for shabu-shabu mutton hot pot in northern China. The main ingredients include sesame paste, peanut butter, chive sauce, fermented tofu, sugar, salt, light soy sauce, oyster sauce, chicken essence, MSG, ginger, garlic, onion, fish sauce, etc.

[0003] Because of different personal tastes, the proportion and method of adding each raw material in the traditional compound sesame sauce preparation process are different, and there are many flavors. It is difficult to formulate a standard for adding raw materials in catering and home use scenarios, and it can only be added at personal discretion; and sesame sauce preparation requires skills. The solute (water or oil), stirring direction, and stirring time of the sauce all have an impact on the final flavor of the compound sesame sauce. The above two reasons lead to the extremely unstable flavor quality of compound sesame sauce in catering and home use scenarios. In addition, the shelf life of traditional compound sesame sauce is short after preparation, and it is often inedible after being placed for a few hours. This leads to the phenomenon of reduced freshness of dipping sauces, excessive dipping sauces, and abandoned dipping sauces on the condiment table of hot pot restaurants, which not only causes material waste and increases the cost of dipping sauces for hot pot restaurants, but also easily leads to food safety issues.

[0004] In general, the freshly prepared traditional sesame sauce dipping sauce for mutton hot pot has disadvantages such as difficulty in standardization, unstable flavor quality, complicated preparation process, and short shelf life in the catering industry and home use scenarios.

[0005] Therefore, how to provide a mutton hot pot composite sesame sauce dipping sauce production system device has become a technical problem to be solved by those skilled in the art. Utility Model Content

[0006] The technical problem to be solved by the utility model is how to provide a production system device of composite sesame sauce dipping sauce for mutton hot pot.

[0007] To achieve the above-mentioned purpose, the utility model provides a production system device for a mutton hot pot composite sesame sauce dipping sauce, comprising: a pressure reactor, one end of the pressure reactor is connected to a feeding mechanism, the other end is connected to a temporary storage mechanism, and one side of the temporary storage mechanism is provided with a filling mechanism for use in conjunction, forming a fully automatic production system device.

[0008] The pressure reactor is a closed structure, so that the materials are in a closed state during the entire dipping sauce cooking process. The pressure reactor is preset with a heating component and a temperature sensor. The feeding mechanism is used to transport the raw materials to the pressure reactor for processing. The processed materials are temporarily stored and cooled inside the temporary storage kettle. During cooling, cooling water is added to the temporary storage kettle, and the materials are quickly cooled to the specified temperature by the cooling water, avoiding the impact of long-term high temperature on product quality. The filling machine adopts an aseptic filling process. This design ensures that the total colony count of the final product is less than 10 and the shelf life of the product is less than 12 months. At the same time, the entire production system adopts fully automatic CIP cleaning process equipment to ensure that the entire production line is in aseptic production.

[0009] Preferably, the feeding mechanism is a hot water tank, a hot water pump is arranged on one side of the hot water tank, one end of the hot water pump is connected to the hot water tank via a pipeline, and the other end of the hot water pump is connected to the pressure reactor via a pipeline.

[0010] The hot water in the hot water tank is pumped into the pressure reactor by a hot water pump. Combined with the preset heating component on the pressure reactor, the pressure reactor can be heated to 110-130°C. This design prevents the growth of microorganisms and ensures the quality and safety of the processing process.

[0011] Preferably, the feeding mechanism is a colloid mill, a first screw pump is arranged on one side of the colloid mill, one end of the first screw pump is connected to the colloid mill via a pipeline, and the other end of the first screw pump is connected to the pressure reactor via a pipeline.

[0012] The colloid mill is a high-speed colloid mill currently available on the market, and is used for high-speed grinding of sesame paste raw materials. The ground sesame paste raw materials are pumped into the pressure reactor through the first screw pump.

[0013] Preferably, the feeding mechanism is a homogenizer, and a second screw pump is arranged on one side of the homogenizer, one end of the second screw pump is connected to the homogenizer via a pipeline, and the other end is connected to the pressure reactor via a pipeline.

[0014] The homogenizer adopts the existing high-speed homogenizer on the market, which is used to homogenize the raw materials such as leek flowers and fermented bean curd at high speed. After homogenization, the second screw pump is used to pump them into the pressure reactor.

[0015] Preferably, the feeding mechanism is a mixing tank, and a high-pressure pump is provided on one side of the mixing tank. One end of the high-pressure pump is connected to the mixing tank via a pipeline, and the other end is connected to the pressure reactor via a pipeline.

[0016] After the solid raw materials such as sugar, salt, and MSG are dissolved in the mixing tank, they are pumped into the pressure reactor by a high-pressure pump.

[0017] Preferably, the temporary storage mechanism is a temporary storage kettle, and a third screw pump is arranged on one side of the temporary storage kettle. One end of the third screw pump is connected to the temporary storage kettle via a pipeline, and the other end is connected to the pressure reactor via a pipeline.

[0018] The temporary storage kettle adopts the existing cooling structure on the market. This design can perform a cooling process on the materials temporarily stored inside it.

[0019] Preferably, the filling mechanism is a filling machine, a fourth screw pump is provided at one end of the filling machine, one end of the fourth screw pump is connected to the temporary storage kettle via a pipeline, and the other end is connected to the filling machine via a pipeline.

[0020] The filling machine adopts the existing bag filling machine on the market. The temporarily stored materials are pumped into the filling machine by the fourth screw pump for the filling process.

[0021] The beneficial effects of the utility model are:

[0022] When the utility model is in use, the pressure reactor is a closed structure, so that the materials in the whole dipping sauce boiling process are in a closed state, the feeding mechanism is used to transport the raw materials to the pressure reactor for processing, and the processed materials are temporarily stored and cooled in the temporary storage kettle. During cooling, cooling water is added to the temporary storage kettle, and the materials are quickly cooled to a specified temperature by the cooling water, thereby avoiding the influence of long-term high temperature on product quality. The filling machine adopts an aseptic filling process. Such a design ensures that the total colony count of the final product is less than 10 and the shelf life of the product is not less than 12 months. At the same time, the entire production system adopts fully automatic CIP cleaning process equipment to ensure that the entire production line is in aseptic production, which is conducive to popularization and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 It is a front view structural schematic diagram of the overall specific implementation method of the utility model.

[0025] Parts Name

[0026] 1. Pressure reactor; 2. Hot water tank; 201. Hot water pump; 3. Colloid mill; 301. First screw pump; 4. Homogenizer; 401. Second screw pump; 5. Blending tank; 501. High-pressure pump; 6. Temporary storage tank; 601. Third screw pump; 7. Filling machine; 701. Fourth screw pump. DETAILED DESCRIPTION

[0027] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. Preferably, the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0028] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0029] See also Figure 1 The utility model provides a production system device of a composite sesame sauce dipping sauce for mutton hot pot, comprising: a pressure reactor 1, one end of the pressure reactor 1 is connected to a feeding mechanism, and the other end is connected to a temporary storage mechanism, and one side of the temporary storage mechanism is provided with a filling mechanism for use with it, so as to form a fully automatic production system device, the feeding mechanism is a hot water tank 2, and one side of the hot water tank 2 is provided with a hot water pump 201, one end of the hot water pump 201 is connected to the hot water tank 2 through a pipeline, and the other end is connected to the pressure reactor 1 through a pipeline, the feeding mechanism is a colloid mill 3, and one side of the colloid mill 3 is provided with a first screw pump 301, one end of the first screw pump 301 is connected to the colloid mill 3 through a pipeline, and the other end is connected to the pressure reactor 1 through a pipeline, the feeding mechanism is a homogenizer 4, and one side of the homogenizer 4 is provided with There is a second screw pump 401, one end of the second screw pump 401 is connected to the homogenizer 4 via a pipeline, and the other end is connected to the pressure reactor 1 via a pipeline. The feeding mechanism is a mixing tank 5, and a high-pressure pump 501 is arranged on one side of the mixing tank 5. One end of the high-pressure pump 501 is connected to the mixing tank 5 via a pipeline, and the other end is connected to the pressure reactor 1 via a pipeline. The temporary storage mechanism is a temporary storage tank 6, and a third screw pump 601 is arranged on one side of the temporary storage tank 6. One end of the third screw pump 601 is connected to the temporary storage tank 6 via a pipeline, and the other end is connected to the pressure reactor 1 via a pipeline. The filling mechanism is a filling machine 7, and a fourth screw pump 701 is arranged on one end of the filling machine 7. One end of the fourth screw pump 701 is connected to the temporary storage tank 6 via a pipeline, and the other end is connected to the filling machine 7 via a pipeline.

[0030] In this embodiment:

[0031] First, the raw materials are pumped into the pressure reactor 1 through a designated feeding mechanism. During feeding, the hot water in the hot water tank 2 is pumped into the pressure reactor 1 by the hot water pump 201, the sesame paste raw materials are ground by the colloid mill 3 and pumped into the pressure reactor 1 by the first screw pump 301, the leek flowers, fermented bean curd and other raw materials are homogenized by the homogenizer 4 at high speed and pumped into the pressure reactor 1 by the second screw pump 401, and the solid raw materials such as sugar, salt, monosodium glutamate are dissolved in the mixing tank 5 and pumped into the pressure reactor 1 by the high-pressure pump 501;

[0032] Secondly, the feeding mechanism starts the stirring component and the heating component on the pressure reactor 1 while feeding the material, so that the pressure reactor 1 performs stirring and heating processes on the raw materials;

[0033] Then, after all the materials are boiled in the pressure reactor 1 according to the specified time and temperature, they are pumped into the temporary storage kettle 6 by the third screw pump 601 for temporary storage. During the temporary storage, cooling water is added to the temporary storage kettle 6, so that the cooling water can quickly cool the materials to the specified temperature, thereby avoiding the influence of long-term high temperature on product quality;

[0034] Finally, when the material is cooled, the fourth screw pump 701 is started, and the material in the temporary storage kettle 6 is pumped into the filling machine 7 through the fourth screw pump 701 for the filling process.

[0035] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope covered by the utility model.

Claims

1. A system for producing a composite sesame sauce for mutton hot pot, comprising: The pressure reactor (1) is characterized in that one end of the pressure reactor (1) is connected to a feeding mechanism, and the other end is connected to a temporary storage mechanism, and one side of the temporary storage mechanism is provided with a filling mechanism for use with it, forming a fully automatic production system device.

2. The production system of composite sesame sauce for mutton hot pot according to claim 1, characterized in that: The feeding mechanism is a hot water tank (2), a hot water pump (201) is arranged on one side of the hot water tank (2), one end of the hot water pump (201) is connected to the hot water tank (2) via a pipeline, and the other end of the hot water pump (201) is connected to the pressure reactor (1) via a pipeline.

3. The production system of composite sesame sauce for mutton hot pot according to claim 1, characterized in that: The feeding mechanism is a colloid mill (3). A first screw pump (301) is arranged on one side of the colloid mill (3). One end of the first screw pump (301) is connected to the colloid mill (3) via a pipeline, and the other end is connected to the pressure reactor (1) via a pipeline.

4. The production system of composite sesame sauce for mutton hot pot according to claim 1, characterized in that: The feeding mechanism is a homogenizer (4), and a second screw pump (401) is arranged on one side of the homogenizer (4). One end of the second screw pump (401) is connected to the homogenizer (4) via a pipeline, and the other end is connected to the pressure reactor (1) via a pipeline.

5. The system for producing the composite sesame sauce for mutton hot pot according to any one of claims 1 or 4, characterized in that: The feeding mechanism is a mixing tank (5), and a high-pressure pump (501) is arranged on one side of the mixing tank (5). One end of the high-pressure pump (501) is connected to the mixing tank (5) via a pipeline, and the other end is connected to the pressure reactor (1) via a pipeline.

6. The production system of composite sesame sauce for mutton hot pot as claimed in claim 1, characterized in that: The temporary storage mechanism is a temporary storage kettle (6), and a third screw pump (601) is arranged on one side of the temporary storage kettle (6). One end of the third screw pump (601) is connected to the temporary storage kettle (6) via a pipeline, and the other end is connected to the pressure reaction kettle (1) via a pipeline.

7. The production system of composite sesame sauce for mutton hot pot as claimed in claim 1, characterized in that: The filling mechanism is a filling machine (7), one end of which is provided with a fourth screw pump (701), one end of which is connected to the temporary storage kettle (6) via a pipeline, and the other end of which is connected to the filling machine (7) via a pipeline.

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