Sterilization system
By designing a sterilization system with a flip docking mechanism and liftable plate layer, the problem that existing sterilization cabinets can only enter and exit at one end and require manual transportation is solved, and the automatic input and output at both ends of the sterilization cabinets and docking in different environments is realized. Improves sterilization efficiency and reduces costs.
Patent Information
- Application Number
- CN202421147561.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The existing sterilization cabinet can only enter and exit at one end, and cannot meet the requirements of sterilization equipment sterilization and two ends connected to different environments. At the same time, it needs to be manually transported after sterilization is completed, which is inefficient and increasing the sterilization batch requires increasing equipment and labor costs.
A sterilization system is designed, including a sterilization cabinet with a sealable feed end and a discharge end. It uses a flip docking mechanism and a drive mechanism to achieve automated input and output, and a liftable plate layer is provided at both ends to adapt to different environments.
It realizes automatic input and output at both ends of the sterilization cabinet, meets the docking needs of different environments, reduces the demand for manual transportation, improves sterilization efficiency, and reduces the equipment and labor costs when increasing the sterilization batch.
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Figure CN222467610U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of isolators, and more specifically, to a sterilization system. Background Art
[0002] Sterilization technology is widely used in the food industry, medical care, biotechnology and other fields. Sterilization cabinets are commonly used equipment for disinfecting instruments, materials and products, and they occupy an important position in the field of sterilization technology.
[0003] The existing sterilization cabinet can only be entered and exited from one end, which does not meet the requirement of connecting the two ends of the sterilization equipment to different environments. At the same time, after sterilization is completed, the products inside the sterilization cabinet must be manually transferred, which requires a large amount of manpower and space for transfer, and the batch sterilization volume is small. In order to increase the sterilization batch, the number of sterilization boxes and sterilization carts needs to be increased, which will increase the floor space as well as production and labor costs. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] Based on this, the utility model provides a sterilization system, which realizes the automatic input and output of products and can connect the input and output ends of the sterilization cabinet to different environments.
[0006] (II) Technical solution
[0007] In order to solve the above technical problems, the utility model proposes a sterilization system, including a sterilization cabinet with a sealable feed end and a discharge end, the feed end is provided with a first conveying mechanism and a feeding mechanism, a flip docking mechanism is provided between the first conveying mechanism and the feed end of the sterilization cabinet, the feeding mechanism includes a feeding trolley that moves between the first conveying mechanism and the docking mechanism for feeding, and a third driving mechanism that drives the feeding trolley to move; the discharge end is provided with a second conveying mechanism and a feeding and discharging mechanism, a docking mechanism is provided between the second conveying mechanism and the discharge end of the sterilization cabinet, the discharging mechanism includes a feeding and discharging trolley that moves between the docking mechanism and the second conveying mechanism for discharging, and a third driving mechanism that drives the feeding and discharging trolley to move.
[0008] Furthermore, a liftable plate layer is provided in the sterilization cabinet.
[0009] Furthermore, the flip docking mechanism includes a plate body, one end of the plate body extends into the sterilization cabinet and is connected to the liftable plate layer, and the other end is connected to the side of the first conveying mechanism or the second conveying mechanism. A rotating shaft is provided at the other end of the plate body, and a first driving mechanism rotatably connected to the plate body is provided between the rotating shaft and the first conveying mechanism or the second conveying mechanism.
[0010] Furthermore, a limiting plate is provided on the other side of the flip docking mechanism, a slope is provided on the side where the limiting plate is connected to the first conveying mechanism or the second conveying mechanism, and a telescopic block is provided inside the slope.
[0011] Furthermore, the limiting plate and the top of the telescopic block are provided with a first track arranged along the axial direction.
[0012] Furthermore, a second track is provided above the connection between the first conveying mechanism and the second conveying mechanism and the flip docking mechanism.
[0013] Furthermore, the feeding mechanism and the discharging mechanism both include a second driving mechanism, which is arranged on the side of the first conveying mechanism or the second conveying mechanism away from the sterilization cabinet, and its output end is connected to one end of a connecting rod, and the other end of the connecting rod is rotatably connected to the feeding and discharging trolley.
[0014] Furthermore, the second driving mechanism drives the loading and unloading trolley to move through the connecting rod, and transports the materials to be sterilized on the first conveying mechanism to the sterilization cabinet through the flip docking mechanism, or transports the sterilized materials in the sterilization cabinet to the second conveying mechanism through the flip docking mechanism.
[0015] Furthermore, the feeding and discharging trolley includes a catching frame, a connecting pin is arranged on the catching frame near the connecting rod side, a roller is arranged on the bottom of the catching frame, a third driving mechanism is arranged on the top of the catching frame, and the output end of the third driving mechanism is connected to the push rod at the bottom of the catching frame.
[0016] Furthermore, the roller can slide along the first track and the second track.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the beneficial effects of the sterilization system of the utility model mainly include:
[0019] (1) The sterilization cabinet of the utility model can realize entry and exit at different ends, and its two ends are connected to two different environments, which meets the standard requirements of sterilization equipment.
[0020] (2) The push-pull assembly provided by the utility model has a simple structure and can realize short-cycle large-scale sterilization operations. When combined with a sterilization cabinet, it can realize the automation of sterilization operations and reduce labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The features and advantages of the present invention will be more clearly understood by referring to the accompanying drawings, which are schematic and should not be construed as limiting the present invention in any way. In the accompanying drawings:
[0022] Figure 1 It is a perspective structural schematic diagram of the sterilizing cabinet disclosed in the preferred embodiment of the utility model when in use;
[0023] Figure 2 It is a schematic diagram of the structure of the input end and the output end of the sterilization cabinet at a first viewing angle disclosed in the preferred embodiment of the utility model;
[0024] Figure 3 It is a schematic diagram of the structure of the second viewing angle at the input end and the output end of the sterilizing cabinet disclosed in the preferred embodiment of the utility model;
[0025] Figure 4 It is a structural schematic diagram of the first viewing angle of the flip docking mechanism disclosed in the preferred embodiment of the utility model;
[0026] Figure 5 It is a structural schematic diagram of the flip docking mechanism disclosed in the preferred embodiment of the utility model from a second viewing angle;
[0027] Figure 6 It is a structural schematic diagram of the flip docking mechanism disclosed in the preferred embodiment of the utility model from a third viewing angle;
[0028] Figure 7 It is a structural schematic diagram of the first-view of the feeding and discharging trolley disclosed in the preferred embodiment of the utility model;
[0029] Figure 8 It is a structural schematic diagram of the feeding and discharging trolley from a second perspective disclosed in the preferred embodiment of the utility model;
[0030] Fig. 9 It is a structural schematic diagram of the feeding and discharging trolley from the third perspective disclosed in the preferred embodiment of the utility model;
[0031] Description of reference numerals:
[0032] 1. Sterilization cabinet;
[0033] 2. The first conveying mechanism;
[0034] 3. Second conveying mechanism;
[0035] 4. Flip docking mechanism; 41. Plate body; 42. Rotation axis; 43. First driving mechanism; 44. Limiting plate; 45. Telescopic block;
[0036] 5. Feeding mechanism;
[0037] 6. Discharging mechanism; 61. Second driving mechanism; 62. Connecting rod; 63. In-feed and out-feed trolley; 631. Catching frame; 632. Connecting pin; 633. Roller; 634. Third driving mechanism; 635. Push rod;
[0038] 7. The board layer can be raised and lowered;
[0039] 8. First track;
[0040] 9. Second track. DETAILED DESCRIPTION
[0041] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation of the utility model is described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific implementation disclosed below.
[0042] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements, or it can be a "transmission connection", that is, a power connection through various appropriate methods such as belt drive, gear drive or sprocket drive. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0043] The utility model discloses a sterilization system. Specifically, the sterilization system includes the following structure:
[0044] A sterilization system, such as Figures 1 to 3 As shown, the sterilizing cabinet 1 is provided with a sealable feeding end and a discharging end, a first conveying mechanism 2 is provided on the opposite side of the feeding end, a second conveying mechanism 3 is provided on the opposite side of the discharging end, and a flip docking mechanism 4 serving as a connecting bridge is provided between the first conveying mechanism 2 and the feeding end, and between the second conveying mechanism 3 and the discharging end; a feeding mechanism 5 is provided at the end of the first conveying mechanism 2 away from the sterilizing cabinet 1, and a discharging mechanism 6 is provided at the end of the second conveying mechanism 3 away from the sterilizing cabinet 1.
[0045] In some specific embodiments, Figure 1 As shown, a liftable plate layer 7 is provided inside the sterilizing cabinet 1 between the feeding end and the discharging end, so as to cooperate with the flip docking mechanism 4 and the feeding mechanism 5 and the discharging mechanism 6 to realize the feeding and discharging of materials.
[0046] In some specific embodiments, Figures 4 to 6As shown, the flip docking mechanism 4 includes a plate body 41, one end of which extends into the sterilizing cabinet 1 and is connected to the liftable plate layer 7, and the other end of which is connected to the side of the first conveying mechanism 2 or the second conveying mechanism 3. The other end of the plate body 41 is provided with a rotating shaft 42, and a first driving mechanism 43 rotatably connected to the plate body 41 is provided between the rotating shaft 42 and the first conveying mechanism 2 or the second conveying mechanism 3. The output end of the first driving mechanism 43 is rotatably connected to the plate body 41 to control the plate body 41 to rotate up and down with the rotating shaft 42 as the rotation center. The plate body 41 is provided with staggered lines, and the length of the plate body 41 can be adjusted by adjusting the spacing between the staggered lines to adapt to different spacings.
[0047] In some specific embodiments, Figures 4 to 6 As shown, the two sides of the flip docking mechanism 4 are provided with limit plates 44 to prevent the product from moving in and out of the sterilizing cabinet 1. The connection side of the limit plate 44 and the first conveying mechanism 2 or the second conveying mechanism 3 is provided with a slope. The slope is provided with a cavity near the first conveying mechanism 2 or the second conveying mechanism 3. A telescopic block 45 is installed in the cavity. The telescopic block 45 is connected to the bottom of the cavity through a spring, and a limit guide block is provided on its side to prevent it from falling out and has a guiding function. The telescopic block 45 ensures that the movement of the feeding and discharging trolley 63 is not interrupted, and will not interfere with the second track 9 when the plate body 41 rotates.
[0048] In some specific embodiments, Figure 4 and Figure 6 As shown, the top of the limiting plate 44 and the telescopic block 45 is provided with a first track 8 arranged along the axial direction.
[0049] In some specific embodiments, Figure 1 and Figure 2 As shown, a second track 9 is arranged above the connection between the first conveying mechanism 2 and the second conveying mechanism 3 and the flip docking mechanism 4, and the first track 8 is flush with the top of the second track 9 and has the same axial direction, both facing the feeding end or the discharging end of the cabinet, so as to facilitate the feeding mechanism 5 or the discharging mechanism 6 to enter and exit the sterilization cabinet 1.
[0050] In some specific embodiments, Figure 3 As shown, the feeding mechanism 5 or the discharging mechanism 6 includes a second driving mechanism 61, which is arranged on the side of the first conveying mechanism 2 or the second conveying mechanism 3 away from the sterilizing cabinet 1, and its output end is connected to one end of a connecting rod 62, and the other end of the connecting rod 62 is rotatably connected to a feeding and discharging trolley 63. The second driving mechanism 61 drives the feeding and discharging trolley 63 to make reciprocating motion through the connecting rod 62, and transports the material to be sterilized on the first conveying mechanism 2 to the sterilizing cabinet 1 through the flip docking mechanism 4, or transports the sterilized material in the sterilizing cabinet 1 to the second conveying mechanism 3 through the flip docking mechanism 4.
[0051] In some specific embodiments, Figures 7 to 9 As shown, the material loading and unloading trolley 63 includes a material catching frame 631, and a connecting pin 632 is provided on the side of the material catching frame 631 close to the connecting rod 62. A roller 633 is provided at the bottom of the material catching frame 631, and the roller 633 is slidably connected to the second track 9 and the first track 8. A third driving mechanism 634 is provided on the top of the material catching frame 631, and the output end of the third driving mechanism 634 is connected to the push rod 635 at the bottom of the material catching frame 631. The third driving mechanism 634 drives the push rod 635 to move up and down when it works, so as to capture materials.
[0052] The working principle of the sterilization cabinet in this embodiment:
[0053] When putting in the product: first open the cabinet door on the feed end side, the first driving mechanism 43 on the feed end drives the plate body 41 to rotate with the rotating shaft 42 as the center, so that its two ends are respectively connected to the liftable plate layer 7 and the first conveying mechanism 2, and the capture frame 631 captures the material from the first conveying mechanism 2, and then the third driving mechanism 634 works to push the loading and unloading trolley 63 along the second track 9 and the first track 8 into the sterilization cabinet 1 in turn, and the third driving mechanism 634 drives the push rod 635 to place the material on the liftable plate layer 7, and then the feeding mechanism 5 is reset, and the above steps are repeated to fill the liftable plate layer 7 in turn, and finally the flip docking mechanism 4 is reset, and the cabinet door is closed for sterilization.
[0054] When taking out the product: first open the cabinet door on the discharge end side, the first driving mechanism 43 on the discharge end drives the plate body 41 to rotate with the rotating shaft 42 as the center, so that its two ends are respectively connected to the liftable plate layer 7 and the second conveying mechanism 3, and then the third driving mechanism 634 works to push the loading and unloading trolley 63 to enter the sterilization cabinet 1 along the second track 9 and the first track 8 in turn, the capture frame 631 captures the closest product from the liftable plate layer 7, and then the discharge mechanism 6 is reset, and the third driving mechanism 634 drives the push rod 635 to place the material on the second conveying mechanism 3, repeat the above steps, take out the products on the liftable plate layer 7 in turn, and finally reset the flip docking mechanism 4, close the cabinet door to start the next loading operation.
[0055] Although the embodiments of the present invention are described in conjunction with the accompanying drawings, those skilled in the art may make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations are all within the scope defined by the appended claims.
Claims
1. A sterilization system, characterized in that: The invention comprises a sterilizing cabinet (1) having a sealable feeding end and a discharging end, wherein the feeding end is provided with a first conveying mechanism (2) and a feeding mechanism (5), a flip docking mechanism (4) is provided between the first conveying mechanism (2) and the feeding end of the sterilizing cabinet (1), and the feeding mechanism (5) comprises a feeding and discharging trolley (63) for feeding and moving between the first conveying mechanism (2) and the flip docking mechanism (4), and a third driving mechanism (634) for driving the feeding and discharging trolley (63) to move; the discharging end is provided with a second conveying mechanism (3) and a feeding and discharging mechanism (6), a flip docking mechanism (4) is provided between the second conveying mechanism (3) and the discharging end of the sterilizing cabinet (1), and the discharging mechanism (6) comprises a feeding and discharging trolley (63) for discharging and moving between the flip docking mechanism (4) and the second conveying mechanism (3), and a third driving mechanism (634) for driving the feeding and discharging trolley (63) to move.
2. The sterilization system according to claim 1, characterized in that: A liftable plate layer (7) is arranged in the sterilizing cabinet (1).
3. The sterilization system according to claim 1, characterized in that: The flip docking mechanism (4) comprises a plate body (41), one end of which extends into the sterilizing cabinet (1) and is connected to the liftable plate layer (7), and the other end of which is connected to the side of the first conveying mechanism (2) or the second conveying mechanism (3). A rotating shaft (42) is arranged at the other end of the plate body (41), and a first driving mechanism (43) rotatably connected to the plate body (41) is arranged between the rotating shaft (42) and the first conveying mechanism (2) or the second conveying mechanism (3).
4. The sterilization system according to claim 3, characterized in that: A limit plate (44) is provided on the other side of the flip docking mechanism (4), a slope is provided on the side where the limit plate (44) is connected to the first conveying mechanism (2) or the second conveying mechanism (3), and a telescopic block (45) is provided inside the slope.
5. The sterilization system according to claim 4, characterized in that: The tops of the limiting plate (44) and the telescopic block (45) are provided with a first track (8) arranged along the axial direction.
6. The sterilization system according to claim 1, characterized in that: A second track (9) is provided above the connection between the first conveying mechanism (2) and the second conveying mechanism (3) and the flip docking mechanism (4).
7. The sterilization system according to claim 1, characterized in that: The feeding mechanism (5) and the discharging mechanism (6) both comprise a second driving mechanism (61), which is arranged on the side of the first conveying mechanism (2) or the second conveying mechanism (3) away from the sterilizing cabinet (1), and whose output end is connected to one end of a connecting rod (62), and the other end of the connecting rod (62) is rotationally connected to a feeding and discharging trolley (63).
8. The sterilization system according to claim 7, characterized in that: The second driving mechanism (61) drives the loading and unloading trolley (63) to move via the connecting rod (62), so as to transport the material to be sterilized on the first conveying mechanism (2) into the sterilizing cabinet (1) via the flipping and docking mechanism (4), or to transport the sterilized material in the sterilizing cabinet (1) to the second conveying mechanism (3) via the flipping and docking mechanism (4).
9. The sterilization system according to claim 8, characterized in that: The loading and unloading trolley (63) comprises a material catching frame (631), a connecting pin (632) is arranged on the side of the material catching frame (631) close to the connecting rod (62), a roller (633) is arranged at the bottom of the material catching frame (631), and the third driving mechanism (634) is arranged at the top of the material catching frame (631), and the output end of the third driving mechanism (634) is connected to the push rod (635) at the bottom of the material catching frame (631).
10. The sterilization system according to claim 9, characterized in that: The roller (633) can slide along the first track (8) and the second track (9).