Film evaporator heating device

By designing the film evaporator heating device, the rotating ring and stirring part can be used to achieve uniform heating of the material liquid, and water vapor is collected through a check valve and condenser for recycling, the uneven heating of the film evaporator and the unused water resources are solved. The problem has improved heating efficiency and resource utilization.

CN222468065UActive Publication Date: 2025-02-14CHANGSHU CHUNLAI MASCH CO LTD
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Patent Information

Application Number
CN202420496177.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-14
Publication Date
2025-02-14
Estimated Expiration
2034-03-14

AI Technical Summary

Technical Problem

During the heating process, the film evaporator cannot ensure that all parts of the material liquid are heated evenly, and it cannot be recycled by water vapor, which affects energy conservation and emission reduction.

Method used

A film evaporator heating device is designed, including a rotating part and a stirring part, which drives the film evaporator main body to rotate through a rotating ring, and stirs the material liquid to heat evenly with a rotating assembly. At the same time, it is collected through a check valve and a condenser tube. Water vapor is condensed and recycled.

Benefits of technology

It realizes uniform heating of material liquid and secondary recycling of water resources, improves heating efficiency and resource utilization, and promotes energy conservation and emission reduction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of film evaporators, and discloses a film evaporator heating device which comprises an outer protective shell, a supporting seat is arranged at the lower end of the outer protective shell in a sleeved mode and fixedly connected with the outer protective shell, a top cover is arranged above the outer protective shell, a heating mechanism is arranged in the outer protective shell, and a collecting mechanism is arranged on the right side of the outer protective shell. The heating mechanism comprises a rotating part and a stirring part, the rotating part comprises an output motor, a connecting plate is fixedly arranged on the bottom surface of the output motor, the connecting plate is fixedly connected with the outer protective shell, and a driving gear is fixedly arranged on an output shaft of the output motor; the rotating ring drives the film evaporator main body to rotate, when the film evaporator main body rotates, the rotating assembly stirs feed liquid in the film evaporator main body, so that the feed liquid is uniformly heated, meanwhile, the electromagnetic valve is opened, the concentrated feed liquid is collected, and collection is simple and convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of thin film evaporators, in particular to a thin film evaporator heating device. Background Art

[0002] Thin film evaporator is a type of evaporator, characterized by the material liquid flowing in a film-like manner along the heating tube wall to transfer heat and evaporate. The advantages are high heat transfer efficiency, fast evaporation speed, and short material residence time. Therefore, it is particularly suitable for the evaporation of heat-sensitive substances. The thin film evaporator unit consists of three parts: evaporator, vapor-liquid separator, preheater and a simple separator. The evaporator is a rising film shell and tube heat exchanger. The evaporator has the characteristics of large production capacity, high efficiency, and short material heating time. It is suitable for the concentration of dilute solutions in the pharmaceutical, food, chemical and other industries;

[0003] At present, when a thin film evaporator is heated, it usually relies on a heating medium to directly heat the surface of the thin film evaporator, which cannot ensure that all parts of the liquid in the thin film evaporator are heated evenly. In addition, during the repeated evaporation of the liquid by the thin film evaporator, the water vapor generated is usually directly discharged outdoors without being collected, and water resources cannot be recycled, which is not conducive to energy conservation and emission reduction.

[0004] Therefore, a thin film evaporator heating device is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide a thin film evaporator heating device to solve the problems raised in the above background technology.

[0006] To achieve the above object, the utility model provides the following technical solutions: a thin film evaporator heating device, comprising an outer protective shell, a support seat is sleeved on the lower end of the outer protective shell, the support seat is fixedly connected to the outer protective shell, a top cover is arranged above the outer protective shell, a heating mechanism is arranged inside the outer protective shell, and a collecting mechanism is arranged on the right side of the outer protective shell;

[0007] The front and rear surfaces of the upper end of the outer protective shell are fixedly provided with positioning blocks, the left surface of the outer protective shell is provided with a connecting groove, and the inner part of the outer protective shell is provided with a positioning groove, and two positioning grooves are provided in the upper and lower parts;

[0008] The heating mechanism includes a rotating part and a stirring part.

[0009] Preferably, the rotating part includes an output motor, a connecting plate is fixedly provided on the bottom surface of the output motor, the connecting plate is fixedly connected to the outer protective shell, a driving gear is fixedly provided on the output shaft of the output motor, a rotating ring is provided on the right side of the driving gear, the rotating ring is located inside the outer protective shell, the rotating ring and the connecting groove are located on the same horizontal plane, and the rotating ring is meshingly connected to the driving gear.

[0010] Preferably, a thin film evaporator body is sleeved inside the rotating ring, the rotating ring is fixedly connected to the thin film evaporator body, and the thin film evaporator body is located inside the outer protective shell.

[0011] Preferably, a limiting ring is sleeved on the outer surface of the thin film evaporator body, and two limiting rings are arranged upper and lower. The two limiting rings are located in adjacent positioning grooves and are slidably connected to the inner wall of the positioning groove. A heating wire is arranged between the two limiting rings, and the heating wire is sleeved on the thin film evaporator body. The heating wire is fixedly connected to the thin film evaporator body, and a solenoid valve is fixedly arranged at the lower end of the thin film evaporator body.

[0012] Preferably, the stirring part comprises a connecting rod, the connecting rod is located inside the thin film evaporator body, and a rotating assembly is fixedly provided on the lower end of the connecting rod.

[0013] Preferably, a handle is fixedly provided on the top surface of the top cover, a fixing block is fixedly provided on the front and rear surfaces of the top cover, the fixing block is connected to the positioning block through a bolt, a threaded seat is fixedly provided on the lower end of the top cover, and the threaded seat is threadedly connected to the upper end of the connecting rod.

[0014] Preferably, the collecting mechanism includes a one-way valve, and air pipes are fixedly installed on both ends of the one-way valve. A connecting seat is provided at the lower end of the left air pipe, and the lower end of the left air pipe is threadedly connected to the connecting seat, and the connecting seat is fixedly connected to the top surface of the top cover.

[0015] Preferably, a condenser is fixedly provided at the lower end of the gas delivery pipe at the right end, and a collecting tube is fixedly provided at the lower end of the condenser.

[0016] Compared with the prior art, the utility model has the following beneficial effects: the thin film evaporator heating device,

[0017] 1) The thin film evaporator body is driven to rotate by the rotating ring. When the thin film evaporator body rotates, the rotating component stirs the liquid in the thin film evaporator body to make the liquid heated evenly. At the same time, the solenoid valve is opened to collect the concentrated liquid. The collection is simple and convenient.

[0018] 2) Water vapor enters the condenser through the one-way valve, and is collected in the collection tube after being cooled, so that water resources can be recycled for the second time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;

[0020] Figure 2 This is a three-dimensional schematic diagram of the outer protective shell and the support base of the utility model;

[0021] Figure 3 It is a three-dimensional schematic diagram of the heating mechanism of the utility model;

[0022] Figure 4 It is a three-dimensional schematic diagram of the rotating assembly of the utility model;

[0023] Figure 5 It is a three-dimensional schematic diagram of the collection mechanism of the utility model.

[0024] In the figure: 1 outer protective shell, 2 support seat, 3 top cover, 31 handle, 32 fixed block, 33 threaded seat, 4 heating mechanism, 41 output motor, 410 rotating assembly, 42 connecting plate, 43 driving gear, 44 rotating ring, 45 thin film evaporator body, 46 limit ring, 47 heating wire, 48 solenoid valve, 49 connecting rod, 5 collecting mechanism, 51 one-way valve, 52 gas pipe, 53 connecting seat, 54 condenser, 55 collecting tube. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Embodiment 1

[0027] See also Figure 1-Figure 5 The utility model provides a technical solution: a thin film evaporator heating device, comprising an outer protective shell 1, a support seat 2 is sleeved at the lower end of the outer protective shell 1, the support seat 2 is fixedly connected to the outer protective shell 1, a top cover 3 is arranged above the outer protective shell 1, a heating mechanism 4 is arranged inside the outer protective shell 1, and a collecting mechanism 5 is arranged on the right side of the outer protective shell 1;

[0028] Positioning blocks are fixedly arranged on the front and rear surfaces of the upper end of the outer protective shell 1, a connecting groove is provided on the left surface of the outer protective shell 1, and a positioning groove is provided inside the outer protective shell 1, and two positioning grooves are provided above and below;

[0029] The heating mechanism 4 includes a rotating part and a stirring part.

[0030] The rotating part includes an output motor 41, a connecting plate 42 is fixedly provided on the bottom surface of the output motor 41, the connecting plate 42 is fixedly connected to the outer protective shell 1, a driving gear 43 is fixedly provided on the output shaft of the output motor 41, a rotating ring 44 is provided on the right side of the driving gear 43, the rotating ring 44 is located inside the outer protective shell 1, the rotating ring 44 and the connecting groove are located on the same horizontal plane, and the rotating ring 44 is meshed and connected with the driving gear 43;

[0031] A thin film evaporator body 45 is sleeved inside the rotating ring 44, and the rotating ring 44 is fixedly connected to the thin film evaporator body 45, and the thin film evaporator body 45 is located inside the outer protective shell 1;

[0032] The outer surface of the thin film evaporator body 45 is sleeved with a limit ring 46, and two limit rings 46 are arranged at the upper and lower ends. The two limit rings 46 are located in adjacent positioning grooves and are slidably connected to the inner wall of the positioning groove. A heating wire 47 is arranged between the two limit rings 46. The heating wire 47 is sleeved on the thin film evaporator body 45, and the heating wire 47 is fixedly connected to the thin film evaporator body 45. A solenoid valve 48 is fixedly arranged at the lower end of the thin film evaporator body 45;

[0033] The stirring part includes a connecting rod 49, which is located inside the thin film evaporator body 45, and a rotating assembly 410 is fixedly disposed at the lower end of the connecting rod 49;

[0034] Furthermore, in this embodiment, the feed liquid is placed in the thin film evaporator body 45, the heating wire 47 heats the feed liquid in the thin film evaporator body 45, the output motor 41 rotates the driving gear 43, the driving gear 43 drives the rotating ring 44 to rotate, the rotating ring 44 drives the thin film evaporator body 45 to rotate, the feed liquid evaporates repeatedly in the thin film evaporator body 45, the feed liquid is gradually concentrated, and the solenoid valve 48 is opened to collect the concentrated feed liquid;

[0035] Furthermore, in this embodiment, the thin film evaporator body 45 is driven to rotate by the rotating ring 44. When the thin film evaporator body 45 rotates, the rotating assembly 410 stirs the liquid in the thin film evaporator body 45 to make the liquid heated evenly. At the same time, the solenoid valve 48 is opened to collect the concentrated liquid, and the collection is simple and convenient.

[0036] Embodiment 2

[0037] See also Figure 1-Figure 5 On the basis of the first embodiment, it is further obtained that a handle 31 is fixedly provided on the top surface of the top cover 3, a fixing block 32 is fixedly provided on the front and rear surfaces of the top cover 3, the fixing block 32 is connected to the positioning block through a plug, and a threaded seat 33 is fixedly provided on the lower end of the top cover 3, and the threaded seat 33 is threadedly connected to the upper end of the connecting rod 49;

[0038] The collecting mechanism 5 includes a one-way valve 51, and gas pipes 52 are fixedly arranged at both left and right ends of the one-way valve 51. A connecting seat 53 is arranged at the lower end of the left gas pipe 52, and the lower end of the left gas pipe 52 is threadedly connected to the connecting seat 53. The connecting seat 53 is fixedly connected to the top surface of the top cover 3. A condensing pipe 54 is fixedly arranged at the lower end of the right gas pipe 52, and a collecting tube 55 is fixedly arranged at the lower end of the condensing pipe 54.

[0039] Furthermore, in this embodiment, the water vapor generated during the evaporation of the liquid enters the gas delivery pipe 52 through the connection seat 53, and the water vapor enters the condenser 54 through the one-way valve 51, and the water vapor is collected in the collection tube 55 after being cooled;

[0040] Furthermore, in this embodiment, the water vapor enters the condenser 54 through the one-way valve 51, and is collected in the collecting tube 55 after being cooled, so that the water resources can be recycled for the second time.

[0041] When in use, the feed liquid is put into the thin film evaporator body 45, the heating wire 47 heats the feed liquid in the thin film evaporator body 45, the output motor 41 rotates the driving gear 43, the driving gear 43 drives the rotating ring 44 to rotate, and the rotating ring 44 drives the thin film evaporator body 45 to rotate. When the thin film evaporator body 45 rotates, the rotating component 410 stirs the feed liquid in the thin film evaporator body 45 to make the feed liquid heated evenly. The feed liquid evaporates repeatedly in the thin film evaporator body 45, and the feed liquid is gradually concentrated. The solenoid valve 48 is opened to collect the concentrated feed liquid. The collection is simple and convenient. The water vapor generated during the evaporation of the feed liquid enters the gas pipe 52 through the connecting seat 53, and the water vapor enters the condensing pipe 54 through the one-way valve 51. The water vapor is cooled and collected in the collecting cylinder 55, so that the water resources can be recycled for the second time.

[0042] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A thin film evaporator heating device, comprising an outer protective shell (1), characterized in that: The lower end of the outer protective shell (1) is sleeved with a support seat (2), the support seat (2) is fixedly connected to the outer protective shell (1), a top cover (3) is arranged above the outer protective shell (1), a heating mechanism (4) is arranged inside the outer protective shell (1), and a collecting mechanism (5) is arranged on the right side of the outer protective shell (1); Positioning blocks are fixedly arranged on the front and rear surfaces of the upper end of the outer protective shell (1), a connecting groove is provided on the left surface of the outer protective shell (1), and a positioning groove is provided inside the outer protective shell (1), with two positioning grooves being arranged at the top and the bottom; The heating mechanism (4) comprises a rotating part and a stirring part.

2. A thin film evaporator heating device according to claim 1, characterized in that: The rotating part comprises an output motor (41), a connecting plate (42) is fixedly arranged on the bottom surface of the output motor (41), the connecting plate (42) is fixedly connected to the outer protective shell (1), a driving gear (43) is fixedly arranged on the output shaft of the output motor (41), a rotating ring (44) is arranged on the right side of the driving gear (43), the rotating ring (44) is located inside the outer protective shell (1), the rotating ring (44) and the connecting groove are located on the same horizontal plane, and the rotating ring (44) is meshingly connected to the driving gear (43).

3. A thin film evaporator heating device according to claim 2, characterized in that: A thin film evaporator body (45) is sleeved inside the rotating ring (44), the rotating ring (44) is fixedly connected to the thin film evaporator body (45), and the thin film evaporator body (45) is located inside the outer protective shell (1).

4. A thin film evaporator heating device according to claim 3, characterized in that: The outer surface of the thin film evaporator body (45) is sleeved with a limit ring (46), and two limit rings (46) are arranged at the upper and lower ends. The two limit rings (46) are located in adjacent positioning grooves and are slidably connected to the inner wall of the positioning groove. A heating wire (47) is arranged between the two limit rings (46), and the heating wire (47) is sleeved on the thin film evaporator body (45). The heating wire (47) is fixedly connected to the thin film evaporator body (45). A solenoid valve (48) is fixedly arranged at the lower end of the thin film evaporator body (45).

5. The thin film evaporator heating device according to claim 1, characterized in that: The stirring portion comprises a connecting rod (49), the connecting rod (49) being located inside the thin film evaporator body (45), and a rotating assembly (410) being fixedly arranged at the lower end of the connecting rod (49).

6. A thin film evaporator heating device according to claim 1, characterized in that: A handle (31) is fixedly provided on the top surface of the top cover (3), a fixing block (32) is fixedly provided on the front and rear surfaces of the top cover (3), the fixing block (32) is connected to the positioning block via a plug, and a threaded seat (33) is fixedly provided on the lower end of the top cover (3), the threaded seat (33) is threadedly connected to the upper end of the connecting rod (49).

7. A thin film evaporator heating device according to claim 1, characterized in that: The collecting mechanism (5) comprises a one-way valve (51), and air pipes (52) are fixedly arranged at both left and right ends of the one-way valve (51), and a connecting seat (53) is arranged at the lower end of the left air pipe (52), and the lower end of the left air pipe (52) is threadedly connected to the connecting seat (53), and the connecting seat (53) is fixedly connected to the top surface of the top cover (3).

8. A thin film evaporator heating device according to claim 7, characterized in that: A condenser tube (54) is fixedly disposed at the lower end of the right-hand gas delivery pipe (52), and a collecting tube (55) is fixedly disposed at the lower end of the condenser tube (54).