Condensation reservoir
By designing a condensing reservoir containing a vortex-shaped thermal conductor plate and sealing block, the existing condensing system has solved the problem of many and high cost, and has achieved process simplification, production efficiency improvement and economic benefits.
Patent Information
- Application Number
- CN202420994369.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-09
AI Technical Summary
During the material distillation process, there are many existing condensation system equipment, high costs, and complex processes, resulting in low production efficiency and economic benefits.
A condensing reservoir is designed, including a condensing part and a storage part of the tank body. A vortex-shaped thermal conduction plate and a sealing block are provided on the condensing part to form a hot flow zone and a cold flow zone through which materials and cooling medium conduct heat conduction and condensation. And reduce the number of equipment through a simplified structure.
By simplifying the process and reducing the number of equipment, production costs are reduced, production efficiency is improved, energy consumption is reduced, and the system is more compact and takes up less space.
Smart Images
Figure CN222468077U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to condensation equipment, in particular to a condensation storage device. Background Art
[0002] In the process of material distillation, the following equipment is usually used in sequence: still, distillation tower, shell and tube condenser, spiral plate condenser, water separator, control valve, sight glass, and storage tank.
[0003] Among them, the vaporized material is cooled from the spiral plate condenser to obtain the finished product, the finished product passes through the water separator, the control valve is opened, and it is injected into the storage tank after passing through the sight glass. This process uses more equipment and has a higher cost. Utility Model Content
[0004] In view of this, the utility model aims to provide a condensation storage device, which reduces the production process and reduces the production cost.
[0005] In order to solve the above technical problems, the technical solution of the utility model is: a condensation storage device, including a tank body, the tank body including a condensation part and a storage part located below the condensation part, a discharge port is opened at the lower end of the storage part, the condensation part has a first inlet, a first outlet, a second inlet and a second outlet, the first outlet is connected with the connecting port on the storage part, a vortex-shaped first heat conducting plate and a vortex-shaped second heat conducting plate are fixedly connected to the condensation part, a sealing block is fixedly connected to the side walls of the first heat conducting plate and the second heat conducting plate, a hot flow zone and a cold flow zone are formed between the sealing block, the first heat conducting plate and the second heat conducting plate, the ends of the first heat conducting plate and the second heat conducting plate are fixedly connected by a partition, the first outlet and the second outlet are respectively located on both sides of the partition, one end of the first heat conducting plate is connected with the first inlet, and the other end is connected with the first outlet, one end of the second heat conducting plate is connected with the second inlet, and the other end is connected with the second outlet.
[0006] To implement the above technical solution, the material enters the hot flow zone from the first inlet, is then discharged from the hot flow zone from the first outlet and injected into the storage part from the connecting port. At the same time, the cooling medium enters the cold flow zone from the second inlet. Due to the heat conduction between the first heat conducting plate and the second heat conducting plate, heat conduction can be generated between the cooling medium and the material, so that the material can be injected into the storage part after cooling. The cooling medium is recycled after being discharged from the second outlet, thereby greatly shortening the process flow and reducing production costs. In addition, it does not need to pass through various pipes, valves, meters and other components, which can greatly improve product productivity; reduce energy consumption and greatly improve economic benefits; the traditional system occupies a large space, while the utility model is compact and occupies a small space; it reduces manual operations, etc.
[0007] As a preferred solution of the utility model, a supporting structure is provided on the first heat conducting plate and the second heat conducting plate.
[0008] To implement the above technical solution, the supporting structure is set up so that the first heat conducting plate and the second heat conducting plate are not easily deformed due to the scouring of materials and cooling medium, thereby extending the service life. At the same time, the widths of the hot flow zone and the cold flow zone formed by the first heat conducting plate and the second heat conducting plate after being bent into a vortex shape are maintained within a reasonable range to facilitate the smooth passage of the cooling medium and materials.
[0009] As a preferred solution of the utility model, the supporting structure includes round steel and distance nails. The round steel is spiral-shaped and fixed between the first heat conducting plate and the second heat conducting plate. The round steel is close to the sealing block. The two ends of the distance nails are respectively fixedly connected to the first heat conducting plate and the second heat conducting plate. A plurality of the distance nails are evenly distributed along the surface of the first heat conducting plate.
[0010] To implement the above technical solution, the round steel is bent into a spiral shape, and the ends of the first heat conducting plate and the second heat conducting plate are fixedly connected to the outer wall of the round steel, so that the widths of the hot flow zone and the cold flow zone are equal to the outer diameter of the round steel. By setting the spacing nails, the surfaces of the first heat conducting plate and the second heat conducting plate are not easily deformed, thereby greatly improving the structural stability.
[0011] As a preferred solution of the utility model, the distance between the two distance nails along the length direction of the first heat conducting plate is 150-180 mm, and the distance between the two distance nails along the width direction of the first heat conducting plate is 80-100 mm.
[0012] By implementing the above technical solution, the first heat conducting plate and the second heat conducting plate have a high structural strength, and the cooling medium and the material can quickly pass through the cold flow area and the hot flow area.
[0013] As a preferred solution of the utility model, filter cotton is arranged inside the storage part, the filter cotton is located below the connecting port, and the filter cotton is arranged on the inner wall of the storage part through a swing mechanism.
[0014] To implement the above technical solution, the heat flow zone will produce certain impurities during long-term use. After condensation, the material passes through the connection port and drips onto the filter cotton to filter the impurities. After being filtered by the filter cotton, it drips into the interior of the storage part, making the material purer.
[0015] As a preferred embodiment of the present utility model, the swing mechanism includes a fixed ring, a support shaft, a support frame, a drive rod and a power motor, the fixed ring is fixedly connected to the inner wall of the storage portion and is coaxially arranged with the storage portion, the filter cotton is fixedly connected to the inner wall of the support frame, the support shaft is rotatably connected to the inner wall of the fixed ring and fixedly connected to the support frame, the drive rod is rotatably connected to the side wall of the storage portion, the power motor is fixed to the outer wall of the storage portion and fixedly connected to the drive rod, and the drive rod is connected to the support shaft through a linkage assembly.
[0016] To implement the above technical solution, the power motor is started, and the power motor causes the driving rod to rotate forward and reverse, and the support shaft is rotated synchronously with the driving rod through the linkage component, and then the filter cotton on the support frame is flipped synchronously with the support frame. After the material drips onto the filter cotton, the filter cotton swings back and forth along the axis of the support shaft, so that the material can fully contact the filter cotton and then drip from the filter cotton, which greatly improves the filtering effect.
[0017] As a preferred solution of the utility model, the linkage assembly includes a first connecting wheel, a second connecting wheel and a belt, the first connecting wheel is fixed on the support shaft and is coaxially arranged with the support shaft, the second connecting wheel is fixed on the driving rod and is coaxially arranged with the driving rod, and the belt is tensioned by the first connecting wheel and the second connecting wheel.
[0018] To implement the above technical solution, the power motor is started, the power motor drives the driving rod to rotate, the second connecting wheel rotates synchronously with the driving rod, and through the conduction effect of the belt, the first connecting wheel drives the supporting shaft to rotate synchronously to achieve synchronous movement of the filter cotton.
[0019] As a preferred solution of the utility model, a receiving groove is provided on the inner wall of the support frame.
[0020] To implement the above technical solution, during the reciprocating swing of the support frame, impurities fall into the receiving groove along the filter cotton, so that the impurities are not easy to fall into the storage part. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the external structure of the embodiment;
[0022] Figure 2 for Figure 1 A magnified image of point A;
[0023] Figure 3 A schematic diagram showing the connection structure of the first heat conducting plate and the second heat conducting plate;
[0024] Figure 4 A schematic diagram showing the position of the distance nails;
[0025] Figure 5To illustrate the structural diagram of the swing mechanism;
[0026] Figure 6 A cross-sectional schematic diagram showing a support frame.
[0027] Figure numerals: 1. tank body; 11. condensation part; 12. storage part; 121. air outlet; 21. first inlet; 22. first outlet; 23. second outlet; 24. second inlet; 30. sealing block; 31. first heat conduction plate; 32. second heat conduction plate; 33. partition; 34. hot flow zone; 35. cold flow zone; 4. supporting structure; 41. round steel; 42. distance nail; 51. connection port; 52. discharge port; 6. filter cotton; 7. swing mechanism; 71. fixing ring; 72. support shaft; 73. support frame; 74. driving rod; 75. power motor; 8. linkage assembly; 81. first connecting wheel; 82. second connecting wheel; 83. belt; 9. receiving groove. DETAILED DESCRIPTION
[0028] The specific implementation modes of the present invention are further described below in conjunction with the accompanying drawings to make the technical solutions of the present invention easier to understand and grasp.
[0029] A condensation storage device includes a tank body 1, wherein the tank body 1 includes a condensation portion 11 and a storage portion 12 located below the condensation portion 11. The condensation portion 11 is cylindrical in shape as a whole. A first inlet 21 and a second inlet 24 are provided on the side wall of the condensation portion 11. A first outlet 22 and a second outlet 23 are respectively located at the lower end and the upper end of the condensation portion 11.
[0030] A spiral first heat conducting plate 31 and a spiral second heat conducting plate 32 are fixedly connected to the condensing portion 11, and the first heat conducting plate 31 and the second heat conducting plate 32 are both placed vertically. A sealing block 30 is fixedly connected to the upper sides of the first heat conducting plate 31 and the second heat conducting plate 32. A hot flow area 34 and a cold flow area 35 are formed between the sealing block 30, the first heat conducting plate 31 and the second heat conducting plate 32, that is, the hot flow area 34 and the cold flow area 35 are also spiral-shaped.
[0031] The ends of the first heat conducting plate 31 and the second heat conducting plate 32 are fixedly connected via a partition plate 33 , and the first outlet 22 and the second outlet 23 are respectively located on two sides of the partition plate 33 .
[0032] One end of the first heat conducting plate 31 is connected to the first inlet 21 , and the other end is connected to the first outlet 22 . One end of the second heat conducting plate 32 is connected to the second inlet 24 , and the other end is connected to the second outlet 23 .
[0033] The material is injected into the hot flow area 34 from the first inlet 21, and the cooling medium is injected into the cold flow area 35 from the second inlet 24. Since the first heat conducting plate 31 and the second heat conducting plate 32 have good thermal conductivity, heat transfer can be quickly achieved between the material and the cooling medium to condense the material.
[0034] A connection port 51 is provided at the upper end of the storage part 12, and the first outlet 22 corresponds to the connection port 51, and the inner diameter of the connection port 51 is larger than the inner diameter of the first outlet 22. After condensation, the material is discharged from the first outlet 22 and injected into the storage part 12 from the connection port 51. A discharge port 52 is provided at the lower end of the storage part 12. An air outlet 121 is provided at the upper end of the storage part 12. The condensation part 11 is made of 316L stainless steel. The storage part 12 is made of 304 stainless steel.
[0035] A support structure 4 is provided on the first heat conducting plate 31 and the second heat conducting plate 32 so that the first heat conducting plate 31 and the second heat conducting plate 32 are not easily deformed. The support structure 4 includes a round steel 41 and a distance nail 42. The round steel 41 is bent into a spiral shape and fixed between the first heat conducting plate 31 and the second heat conducting plate 32. The distance between the first heat conducting plate 31 and the second heat conducting plate 32 is equal to the outer diameter of the round steel 41. The round steel 41 is close to the sealing block 30. The two ends of the distance nail 42 are fixedly connected to the first heat conducting plate 31 and the second heat conducting plate 32 respectively. There are two round steels 41, which are respectively located at the upper and lower ends of the first heat conducting plate 31 and the second heat conducting plate 32.
[0036] A plurality of spacing nails 42 are evenly distributed along the surface of the first heat conducting plate 31. The distance between two spacing nails 42 along the length direction of the first heat conducting plate 31 is 170 mm; the distance between two spacing nails 42 along the width direction of the first heat conducting plate 31 is 90 mm.
[0037] The storage portion 12 is provided with a filter cotton 6, which is located in the lower square of the connection port 51, and the outer diameter of the filter cotton 6 is greater than the inner diameter of the connection port 51. The filter cotton 6 is a glass fiber filter cotton 6.
[0038] The filter cotton 6 is arranged on the inner wall of the storage part 12 through the swing mechanism 7. The swing mechanism 7 includes a fixing ring 71, a support shaft 72, a support frame 73, a driving rod 74 and a power motor 75. The fixing ring 71 is fixedly connected to the inner wall of the storage part 12 and is coaxially arranged with the storage part 12. The cross section of the filter cotton 6 is circular and fixedly connected to the inner wall of the support frame 73, and the support frame 73 is annular.
[0039] The support shaft 72 is rotatably connected to the inner wall of the fixing ring 71 and fixedly connected to the support frame 73, and the extension line of the axis of the support shaft 72 passes through the axis of the fixing ring 71 and the support frame 73. The driving rod 74 is rotatably connected to the side wall of the storage part 12. The power motor 75 is fixed to the outer wall of the storage part 12 and fixedly connected to the driving rod 74. The power motor 75 is a servo motor.
[0040] A receiving groove 9 is provided on the inner wall of the support frame 73. The receiving groove 9 has an L-shaped cross section and is used to place solidified impurities.
[0041] The driving rod 74 is connected to the supporting shaft 72 through the linkage assembly 8. The linkage assembly 8 includes a first connecting wheel 81, a second connecting wheel 82 and a belt 83. The first connecting wheel 81 is fixed on the supporting shaft 72 and is coaxially arranged with the supporting shaft 72; the second connecting wheel 82 is fixed on the driving rod 74 and is coaxially arranged with the driving rod 74. The belt 83 is tensioned through the first connecting wheel 81 and the second connecting wheel 82.
[0042] As mentioned above, after the material is condensed, it passes through the connection port 51 and drips onto the filter cotton 6. Some cotton-like impurities will drip onto the filter cotton 6 along with the material. The material passes through the filter cotton 6 while the impurities remain on the filter cotton 6. Finally, the material is discharged from the discharge port 52.
[0043] On the one hand, when the filter cotton 6 is tilted, the travel required for the material to pass through the filter cotton 6 will increase, thereby improving the filtering effect. On the other hand, after the impurities are dehydrated and solidified, the driving rod 74 is driven by the power motor 75 to swing back and forth, the driving rod 74 drives the second connecting wheel 82 to swing back and forth, the second connecting wheel 82 drives the first connecting wheel 81 to swing back and forth through the belt 83, the first connecting wheel 81 drives the support shaft 72 to swing back and forth, the support shaft 72 drives the support frame 73 to swing back and forth, and the support frame 73 drives the filter cotton 6 to swing back and forth. The filter cotton 6 is subjected to air pressure and deformed to a certain extent, and a part of the impurities on the filter cotton 6 are peeled off from the filter cotton 6 and roll down along the upper surface of the filter cotton 6 into the receiving groove 9, thereby extending the service life of the filter cotton 6.
[0044] Of course, the above are only typical examples of the present invention. In addition, the present invention may have many other specific implementations. Any technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the present invention.
Claims
1. A condensation storage device, characterized in that: The invention comprises a tank body (1), wherein the tank body (1) comprises a condensation part (11) and a storage part (12) located below the condensation part (11), wherein a discharge port (52) is provided at the lower end of the storage part (12), wherein the condensation part (11) has a first inlet (21), a first outlet (22), a second inlet (24) and a second outlet (23), wherein the first outlet (22) is connected to a connection port (51) on the storage part (12), wherein a vortex-shaped first heat conducting plate (31) and a vortex-shaped second heat conducting plate (32) are fixedly connected to the condensation part (11), and the side walls of the first heat conducting plate (31) and the second heat conducting plate (32) A sealing block (30) is fixedly connected to the upper portion, and a hot flow area (34) and a cold flow area (35) are formed between the sealing block (30), the first heat conducting plate (31) and the second heat conducting plate (32). The ends of the first heat conducting plate (31) and the second heat conducting plate (32) are fixedly connected via a partition (33). The first outlet (22) and the second outlet (23) are respectively located on both sides of the partition (33). One end of the first heat conducting plate (31) is connected to the first inlet (21), and the other end is connected to the first outlet (22). One end of the second heat conducting plate (32) is connected to the second inlet (24), and the other end is connected to the second outlet (23).
2. A condensation storage device according to claim 1, characterized in that: A support structure (4) is provided on the first heat conducting plate (31) and the second heat conducting plate (32).
3. A condensation storage device according to claim 2, characterized in that: The support structure (4) comprises round steel (41) and distance nails (42); the round steel (41) is spirally shaped and fixed between the first heat conducting plate (31) and the second heat conducting plate (32); the round steel (41) is close to the sealing block (30); two ends of the distance nails (42) are respectively fixedly connected to the first heat conducting plate (31) and the second heat conducting plate (32); and a plurality of the distance nails (42) are evenly distributed along the surface of the first heat conducting plate (31).
4. A condensation storage device according to claim 3, characterized in that: The distance between the two distance nails (42) along the length direction of the first heat conducting plate (31) is 150-180 mm, and the distance between the two distance nails (42) along the width direction of the first heat conducting plate (31) is 80-100 mm.
5. A condensation storage device according to claim 1, characterized in that: The storage portion (12) is provided with filter cotton (6) inside. The filter cotton (6) is located below the connection port (51). The filter cotton (6) is arranged on the inner wall of the storage portion (12) via a swing mechanism (7).
6. A condensation storage device according to claim 5, characterized in that: The swing mechanism (7) comprises a fixing ring (71), a support shaft (72), a support frame (73), a driving rod (74) and a power motor (75); the fixing ring (71) is fixedly connected to the inner wall of the storage portion (12) and is coaxially arranged with the storage portion (12); the filter cotton (6) is fixedly connected to the inner wall of the support frame (73); the support shaft (72) is rotatably connected to the inner wall of the fixing ring (71) and is fixedly connected to the support frame (73); the driving rod (74) is rotatably connected to the side wall of the storage portion (12); the power motor (75) is fixed to the outer wall of the storage portion (12) and is fixedly connected to the driving rod (74); and the driving rod (74) is connected to the support shaft (72) via a linkage assembly (8).
7. A condensation storage device according to claim 6, characterized in that: The linkage assembly (8) comprises a first connecting wheel (81), a second connecting wheel (82) and a belt (83); the first connecting wheel (81) is fixed on the support shaft (72) and is coaxially arranged with the support shaft (72); the second connecting wheel (82) is fixed on the driving rod (74) and is coaxially arranged with the driving rod (74); and the belt (83) is tensioned by the first connecting wheel (81) and the second connecting wheel (82).
8. A condensation storage device according to claim 6 or 7, characterized in that: The inner wall of the support frame (73) is provided with a receiving groove (9).