Simple profiling equipment for manhole ring of steel box girder

Abstract

The utility model provides simple profiling equipment for a manhole ring of a steel box girder. The simple profiling equipment comprises a door-type frame, a female die is arranged on a base of the door-type frame, a downward pressing element is downwards arranged on a cross beam of the door-type frame, and a male die is arranged at the end of the downward pressing element; the female die comprises a plurality of female die plates, a groove is formed in the top end of each female die plate, the groove bottom surface of each groove is a semicircular cambered surface, the groove wall of each groove is a vertical surface, the male die comprises a top plate and a male die plate fixed to the bottom surface of the top plate, the lower edge of each male die plate is of a semicircular structure matched with the groove bottom of the corresponding groove, and the two side edges of each male die plate are vertical side edges. According to the utility model, the structure is simple, on-site turnover materials or excess materials can be used as manufacturing materials, the structure can be simply changed according to construction site conditions, the resource utilization efficiency is effectively improved, the construction efficiency is improved, and the construction cost is saved.

Description

Technical Field

[0001] The utility model belongs to the technical field of profiling of manhole stiffening rings, in particular to a simple profiling device for manhole rings of steel box beams. Background Art

[0002] When steel structure companies manufacture steel bridges, most steel box girders need to be reinforced with manhole rings. However, if there is no profiled component in the project to profile the manhole rings separately, the manhole rings required in the construction must be profiled on site by purchasing or renting equipment, which increases the cost of steel structure construction. Therefore, how to use construction waste materials, self-develop manhole ring profile equipment, save processing costs, and reuse the profile equipment has become a problem that company technicians need to solve. Utility Model Content

[0003] In view of this, the utility model aims to provide a simple profiling device for a manhole ring of a steel box girder to solve the above problems.

[0004] In order to achieve the above object, the technical solution of the utility model is implemented as follows:

[0005] A simple profiling device for a manhole ring of a steel box beam comprises a portal frame, a concave die is arranged on the base of the portal frame, a downward pressing element is arranged on the cross beam of the portal frame, and a convex die is arranged at the end of the downward pressing element;

[0006] The concave mold comprises a plurality of concave mold plates arranged side by side and connected and fixed, each of which has a groove at the top thereof, the groove penetrating through both end surfaces of the concave mold plate, the bottom surface of the groove being a semicircular arc surface, and the groove wall being a vertical surface, the grooves of the plurality of concave mold plates being of the same size and coaxially arranged;

[0007] The punch includes a top plate and a punch mold plate fixed on its bottom surface. The number of the punch mold plates is the same as that of the punch mold plates and they correspond one to one. The grooves of the punch mold plates and the corresponding punch mold plates are facing each other. The lower edge of the punch mold plate is a semicircular structure that matches the bottom of the groove, and the two side edges of the punch mold plate are vertical sides.

[0008] Furthermore, the male mold plate and the female mold plate are both steel plate structures.

[0009] Furthermore, the concave template is fixed in the U-shaped plate, the lower edge of the concave template is welded to the bottom plate of the U-shaped plate, and the left and right sides of the concave template are welded to the two side plates of the U-shaped plate.

[0010] Furthermore, the height of the side edge of the convex template is greater than the height of the side wall of the groove.

[0011] Furthermore, a mounting plate is connected and fixed above the top plate, and the male mold is fixed to the end of the pressing element through the mounting plate.

[0012] Furthermore, the pressing element is a jack.

[0013] Furthermore, a slide groove is provided in a vertical direction on an inner side surface of a side frame of the portal frame, an end of the pressing element is connected to a guide cross bar, and a distal end of the guide cross bar is slidably connected to the slide groove.

[0014] Compared with the prior art, the simple profiling equipment for manhole ring of steel box beam described in the utility model has the following advantages:

[0015] (1) The utility model has a simple structure, is safe and reliable, and is suitable for the production of manhole stiffening rings for transverse diaphragms of steel box beams.

[0016] (2) The utility model has a simple structure, and the manufacturing materials can use on-site turnover materials or leftover materials. The structure can also be simply modified according to the conditions of the construction site, which effectively improves the efficiency of resource utilization, improves construction efficiency, and saves construction costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:

[0018] Figure 1 It is a schematic diagram of a simple profiling device for a manhole ring of a steel box girder according to an embodiment of the utility model;

[0019] Figure 2 This is a front view of the concave mold in the embodiment of the utility model;

[0020] Figure 3 A top view of the concave mold in the embodiment of the utility model;

[0021] Figure 4 for Figure 2 AA view;

[0022] Figure 5 This is a front view of the male mold in the embodiment of the utility model;

[0023] Figure 6 It is a side view of the male mold in the embodiment of the utility model;

[0024] Figure 7 This is a diagram of the punch and die facing each other in the stamping state.

[0025] Description of reference numerals:

[0026] 1-portal frame; 101-base; 2-pressing element; 3-guide cross bar; 4-die; 41-die plate; 42-side plate; 43-bottom plate; 411-groove; 5-punch; 51-punch plate; 511-lower edge; 512-side edge; 52-top plate; 53-mounting plate. DETAILED DESCRIPTION

[0027] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0028] like Figure 1 As shown, a simple profiling device for manhole rings of steel box girders comprises a portal frame 1. The portal frame 1 can be made of steel plate waste in the production of steel box girders, or can be made of steel sections such as I-beams or channel steels in the production or construction of steel box girders. The portal frame 1 comprises a base 101, two side frames and a cross beam, wherein a die 4 is bolted to the base 101, and a pressing element 2 is arranged downward on the cross beam. The pressing element 2 is preferably a jack, and a punch 5 is bolted to the end of the pressing element 2.

[0029] The structure of the die 4 is as follows Figure 2 , Figure 3 and Figure 4 As shown, it includes a U-shaped plate and several concave templates 41 arranged side by side therein. The concave templates 41 are directly made of residual steel plates on site, for example, steel plates with a thickness of 12 mm. This embodiment takes three concave templates 41 as an example for explanation. The three concave templates 41 are arranged at equal intervals in the U-shaped plate with the opening facing upward, and the distance between the two outermost concave templates 41 corresponds to the width of the steel plate to be punched into the manhole ring. The bottom edge of the concave template 41 is welded to the bottom plate 43 of the U-shaped plate, and the two side edges of the concave template 41 are welded and fixed to the two side plates 42 of the U-shaped plate, thereby connecting and fixing the three concave templates 41 as one, improving the deformation resistance of the concave template and improving the strength of the die 4. A groove 411 is respectively provided at the top of the three concave templates 41. The groove 411 runs through the two end faces of the corresponding concave template. The bottom surface of the groove 411 is a semicircular arc surface corresponding to the manhole ring, and the two groove walls of the groove 411 are both vertical surfaces. The three male mold plates 41 have a total of three grooves 411 . The three grooves 411 are of the same size and shape and are coaxial and connected to form a stamping cavity.

[0030] The structure of the punch 5 is as follows Figure 5 , Figure 6As shown, it includes a mounting plate 53, a top plate 52 and three convex plates 51. The mounting plate 53 is used to connect with the end of the pressing element 2. The top plate 52 is connected to the bottom surface of the mounting plate 53. The three convex plates 51 are arranged side by side and at equal intervals on the bottom surface of the top plate 52. Each of the three convex plates 51 is directly opposite to a groove 411. The convex plate 51 also uses the residual steel plate on site, such as a steel plate with a thickness of 12 mm. The lower edge 511 of the convex plate 51 is a semicircular structure that matches the bottom of the groove 411, and the groove 411 can accommodate the convex plate 51. The two side edges 512 of the convex plate 51 are vertical sides, and the height of the side edges 512 itself is greater than the height of the side wall of the groove 411 itself, to prevent interference and ensure that the convex plate 511 punches the steel plate into the groove 411.

[0031] The convex mold plate 51 and the groove 411 of the concave mold 1 are opposite to form a stamping structure for stamping the steel plate placed on the top surface of the concave mold 4, such as Figure 7 When in use, the steel plate to be punched is placed on the top surface of the female die 4, the end of the pressing element 2 moves downward, driving the male die plate 51 to move downward, and the steel plate to be punched is punched into the groove 411 to form a semicircular arc panel structure, and the two arc panels are butted to form a manhole ring structure.

[0032] In this embodiment, a sliding groove is vertically provided on the inner side of a side frame of the portal frame 1, the end of the pressing element 2 is connected to the guide cross bar 3, and the distal end of the guide cross bar 3 is slidably connected to the sliding groove. This structure ensures the linearity of the downward movement of the punch 5, thereby ensuring that each punch plate 51 and the corresponding groove 411 are centered for stamping.

[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A simple profiling device for manhole ring of steel box beam, characterized by: It comprises a portal frame (1), a base (101) of the portal frame (1) being provided with a concave mold (4), a cross beam of the portal frame (1) being provided with a downward pressing element (2), and an end of the downward pressing element (2) being provided with a convex mold (5); The concave mold (4) comprises a plurality of concave mold plates (41) arranged side by side and connected and fixed, each concave mold plate (41) is provided with a groove (411) at the top end, the groove (411) passes through the two end surfaces of the concave mold plate, the bottom surface of the groove is a semicircular arc surface, and the groove wall is a vertical surface, and the grooves (411) of the plurality of concave mold plates (41) are of the same size and are coaxially arranged; The male mold (5) comprises a top plate (52) and a male mold plate (51) fixed to its bottom surface, the number of the male mold plates (51) is the same as the number of the female mold plates (41) and they correspond one to one, the male mold plates (51) and the corresponding female mold plates (41) are directly opposite to each other, the lower edge (511) of the male mold plate (51) is a semicircular structure matching the bottom of the groove (411), and the two side edges (512) of the male mold plate (51) are vertical side edges.

2. The simple profiling equipment for manhole ring of steel box beam according to claim 1, characterized in that: The male mold plate (51) and the female mold plate (41) are both steel plate structures.

3. The simple profiling equipment for manhole ring of steel box beam according to claim 1, characterized in that: The concave template (41) is fixed in the U-shaped plate, the lower edge of the concave template (41) is welded to the bottom plate (43) of the U-shaped plate, and the left and right sides of the concave template (41) are welded to the two side plates (42) of the U-shaped plate.

4. The simple profiling equipment for manhole ring of steel box beam according to claim 1, characterized in that: The height of the side edge (512) of the convex plate (51) is greater than the height of the side wall of the groove (411).

5. The simple profiling equipment for manhole ring of steel box beam according to claim 1, characterized in that: A mounting plate (53) is connected and fixed above the top plate (52), and the male mold (5) is fixed to the end of the pressing element (2) through the mounting plate (53).

6. The simple profiling equipment for manhole ring of steel box beam according to claim 1, characterized in that: The pressing element (2) is a jack.

7. The simple profiling equipment for manhole ring of steel box beam according to claim 1, characterized in that: A sliding groove is provided on the inner side surface of a side frame of the portal frame (1) in the vertical direction, the end of the pressing element (2) is connected to the guide cross bar (3), and the far end of the guide cross bar (3) is slidably connected to the sliding groove.

Images