Iron removal device for aluminum strip cast-rolling front box

By designing a rotatable high-temperature resistant electromagnet and water tank system, the cast-rolled front box iron removal device of aluminum tape cast-rolled front box has been solved, and the problems of low iron removal efficiency and complex structure in the existing technology have been achieved, and continuous iron removal and unloading are achieved, with a simple structure. Easy to use and extends the life of the equipment.

CN222470658UActive Publication Date: 2025-02-14HENAN HENGTONG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421169749.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-02-14
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The existing aluminum tape cast-rolled front box iron removal device requires manual operation, which is inefficient and complex in structure, affecting the efficiency of continuous iron removal.

Method used

An aluminum tape cast-rolled front box iron removal device is designed, using a rotatable high-temperature resistant electromagnet and water tank system. The iron impurities are floated through the stirring mechanism. The electromagnet is adsorbed and rotated to the top of the water tank, and the iron impurities fall to In water, the conveyor belt is then cleaned and conveyed.

Benefits of technology

Continuous iron removal and unloading operations are achieved, with simple structure, quick action and easy use, avoiding the problem of high temperature damage to the conveyor belt and extending the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an iron removal device for an aluminum strip cast-rolling front box. The iron removal device comprises the front box and a water tank, the iron removal device has the advantages that the rotatable high-temperature-resistant electromagnet is adopted, molten aluminum is stored in the front box, the stirring mechanism enables iron impurities to float upwards by stirring the molten aluminum, the high-temperature-resistant electromagnet located above the front box is powered on, the iron impurities are attracted to the bottom face of the high-temperature-resistant electromagnet, and iron removal operation is completed; then, a driven bevel gear is driven to rotate, a rotating column is driven to rotate by 180 degrees, the high-temperature-resistant electromagnet attracting iron impurities moves to the position above the water tank, the high-temperature-resistant electromagnet not attracting iron materials moves to the position above the front tank, iron removal operation continues, and the high-temperature-resistant electromagnet moving to the position above the water tank is powered off; according to the iron removing and discharging device, continuous iron removing and discharging operation can be completed through rotation, the structure is simpler, the action is quicker, and the use is more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum strip casting and rolling, in particular to an iron removal device for a front box of an aluminum strip casting and rolling. Background Art

[0002] The raw materials of aluminum strip are pure aluminum or aluminum alloy cast-rolled aluminum coil and hot-rolled aluminum coil, which are rolled into thin aluminum coils of different thicknesses and widths by cold rolling mill, and then longitudinally cut into aluminum strips of different widths by slitting machine according to the purpose. The aluminum strip is rolled into shape by casting and rolling mill. The casting and rolling mill is equipped with a front box for buffering aluminum liquid. Part of the raw materials of aluminum liquid comes from scrap aluminum, which contains ferromagnetic impurities. If they are not removed, it will affect the quality of the aluminum strip and cause the product to fail to meet the standards.

[0003] After searching, it was found that the publication number is CN218015661U, and the name is an aluminum liquid iron removal device for the front box of aluminum strip casting and rolling. The application proposes that at this stage, equipment using magnetic adsorption for iron removal has appeared, but it still requires manual operation, which is more troublesome, and the electromagnetic iron scooping equipment used for aluminum liquid needs to be moved out of the front box when removing the iron adsorbed on the surface. In the process of removing the iron adsorbed on the surface, it is impossible to continue to remove iron from the aluminum liquid, affecting the efficiency of continuous iron removal. When removing iron from the aluminum liquid, the high-temperature resistant electromagnet for scooping iron is moved left and right. When removing iron from the aluminum liquid, the second drive motor can be started to drive the screw to rotate, and then drive the slide seat threadedly connected to the screw to move, driving one of the high-temperature resistant electromagnets for scooping iron to be placed directly above the front box of the casting and rolling mill, and then, the hydraulic rod contracts, driving the top frame and one of the high-temperature resistant electromagnets for scooping iron to move downward, and one of the high-temperature resistant electromagnets for scooping iron enters the interior of the front box of the casting and rolling mill, contacts with the aluminum liquid, and adsorbs the iron in the aluminum liquid by magnetic force. After adsorption for a period of time, the hydraulic rod extends. The second drive motor drives the screw to rotate in the opposite direction, driving one of the high-temperature resistant electromagnets for scooping iron to reset while driving the other high-temperature resistant electromagnet for scooping iron to be located just above the front box of the casting and rolling mill. Subsequently, the hydraulic rod contracts again, driving the other high-temperature resistant electromagnet for scooping iron to enter the aluminum liquid and continue to adsorb and scoop iron. One of the high-temperature resistant electromagnets for scooping iron moves to the top of the chain plate conveyor. After power is cut off, the adsorbed iron falls to the top surface of the chain plate conveyor and is transported out. The high-temperature resistant electromagnet for scooping iron alternately adsorbs and removes iron and puts the adsorbed iron onto the top surface of the chain plate conveyor to complete continuous iron removal, thereby improving the efficiency of aluminum liquid iron removal and eliminating the trouble of manual operation. It is more convenient to use. However, when removing iron, the application needs to first change the height, and then adjust the position of the high-temperature resistant electromagnet, and then needs to lower the height. The steps are relatively cumbersome. At the same time, it is necessary to set up a lifting and moving mechanism, the structure is relatively complex, and the operation is relatively troublesome. Further improvements can be made.

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the utility model provides an aluminum strip casting front box iron removal device, which has the advantages of continuous iron removal, simpler structure and more convenient use, thereby solving the problems in the above-mentioned background technology.

[0007] (II) Technical solution

[0008] In order to achieve the above advantages of continuous iron removal, simpler structure and more convenient use, the specific technical solutions adopted by the utility model are as follows:

[0009] An iron removal device for a front box of aluminum strip casting and rolling comprises a front box and a water tank, a rotating seat is fixedly installed between the front box and the water tank, a rotating plate is rotatably connected inside the rotating seat, and a rotating column is fixedly installed on the top surface of the rotating plate, a high temperature resistant electromagnet is fixedly installed on the top of the rotating column, and there are two high temperature resistant electromagnets symmetrically arranged along the central axis of the rotating column, and the two high temperature resistant electromagnets extend to the top of the front box and the top of the water tank respectively, a driven bevel gear is fixedly sleeved on the surface of the rotating column, and a brake motor is fixedly mounted on one side of the rotating column, and the output end of the brake motor is connected to a driving bevel gear through a reducer, and the driving bevel gear is meshed with the driven bevel gear, and a stirring mechanism is installed inside the front box.

[0010] Furthermore, a driving roller and a driven roller are rotatably connected inside the water tank, and a conveyor belt is sleeved on the outside of the driving roller and the driven roller, and the conveyor belt is arranged obliquely, the driving roller and the driven roller are rotatably connected to the water tank through a roller shaft, and a driving motor is fixedly installed on the front surface of the water tank, and the output end of the driving motor is fixedly connected to one end of the roller shaft of the driving roller, a slag outlet is opened at the top of the surface of one side of the water tank, and a slag-smoothing plate is welded on the inner bottom surface of the slag outlet, and the slag-smoothing plate extends to below the driven roller.

[0011] Furthermore, water is contained in the water tank, and the water level is 1-2 cm lower than the bottom of the slag outlet.

[0012] Furthermore, a ball bearing is arranged between the outer wall of the rotating plate and the inner wall of the rotating seat, and the ball bearing rolls against the outer wall of the rotating plate and the inner wall of the rotating seat.

[0013] Furthermore, a motor frame is arranged below the brake motor, and the reducer and the brake motor are fixedly connected to the motor frame.

[0014] Furthermore, the conveyor belt width is equal to the inner width of the water tank.

[0015] Furthermore, the rotating column, the rotating plate and the rotating seat are coaxially arranged.

[0016] Furthermore, the length of the slag-sliding plate is equal to the inner width of the water tank.

[0017] (III) Beneficial effects

[0018] Compared with the prior art, the utility model provides an aluminum strip casting front box iron removal device, which has the following beneficial effects:

[0019] (1) The utility model adopts a rotatable high-temperature resistant electromagnet. The aluminum liquid is stored in the front box. The stirring mechanism stirs the aluminum liquid to make the iron impurities float up. The high-temperature resistant electromagnet located above the front box is energized to adsorb the iron impurities on the bottom surface of the high-temperature resistant electromagnet to complete the iron removal operation. Subsequently, the brake motor drives the driving bevel gear to rotate, which in turn drives the driven bevel gear to rotate, and then drives the rotating column to rotate 180°, until the high-temperature resistant electromagnet that has absorbed the iron impurities moves to the top of the water tank, and the high-temperature resistant electromagnet that has not absorbed the iron material moves to the top of the front box to continue the iron removal operation, and the high-temperature resistant electromagnet that has moved to the top of the water tank is powered off, and the iron impurities fall into the water in the water tank to complete the unloading. The device can complete continuous iron removal and unloading operations by rotating, and the structure is simpler, the action is faster, and the use is more convenient.

[0020] (2) The utility model adopts a water tank and a conveyor belt. When iron impurities fall into the water in the water tank, they are cooled instantly. At the same time, the driving motor drives the driving roller to rotate, driving the conveyor belt to rotate counterclockwise, and the iron impurities that fall into the water tank are transported to the surface of the slag plate and slide out of the water tank, thus completing the continuous cleaning and transportation of the iron impurities. The water tank is used to quickly cool down the iron impurities, avoiding the problem of high temperature damaging the conveyor belt and extending the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 It is a structural schematic diagram of the iron removal device before aluminum strip casting and rolling proposed by the utility model;

[0023] Figure 2 This is a front view of the iron removal device for the front box of aluminum strip casting and rolling proposed by the utility model;

[0024] Figure 3 This is an enlarged view of the A position of the iron removal device for the front box of the aluminum strip casting and rolling proposed by the utility model;

[0025] Figure 4It is a structural schematic diagram of the water tank proposed by the utility model.

[0026] In the figure:

[0027] 1. Front box; 2. Stirring mechanism; 3. Rotating column; 4. High temperature resistant electromagnet; 5. Rotating seat; 6. Rotating plate; 7. Driven bevel gear; 8. Brake motor; 9. Speed ​​reducer; 10. Driving bevel gear; 11. Water tank; 12. Driving roller; 13. Driven roller; 14. Conveying belt; 15. Slag outlet; 16. Slag plate; 17. Driving motor; 18. Ball bearing. DETAILED DESCRIPTION

[0028] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0029] According to an embodiment of the utility model, an iron removal device for a front box of an aluminum strip casting and rolling process is provided.

[0030] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-4As shown, according to the embodiment of the utility model, the front box iron removal device for aluminum strip casting and rolling includes a front box 1 and a water tank 11, a rotating seat 5 is fixedly installed between the front box 1 and the water tank 11, and a rotating plate 6 is rotatably connected inside the rotating seat 5, and a rotating column 3 is fixedly installed on the top surface of the rotating plate 6, the rotating column 3 penetrates the rotating seat 5, a high temperature resistant electromagnet 4 is fixedly installed on the top of the rotating column 3, and there are two high temperature resistant electromagnets 4 symmetrically arranged along the central axis of the rotating column 3, which is a common equipment in the field, and the two high temperature resistant electromagnets 4 extend to the top of the front box 1 and the top of the water tank 11 respectively, a driven bevel gear 7 is fixedly sleeved on the surface of the rotating column 3, and a brake motor 8 is fixedly mounted on one side of the rotating column 3, and the output end of the brake motor 8 is connected to a driving bevel gear 10 through a reducer 9, and the driving bevel gear 10 is meshed with the driven bevel gear 7, and a stirring mechanism 2 is installed inside the front box 1, and the stirring mechanism 2 includes The stirring motor and stirring paddle, the stirring paddle extends into the front box 1, the aluminum liquid is stored in the front box 1, the stirring mechanism 2 stirs the aluminum liquid to make the iron impurities float up, and the high temperature resistant electromagnet 4 located above the front box 1 is energized to adsorb the iron impurities on the bottom surface of the high temperature resistant electromagnet 4 to complete the iron removal operation. Subsequently, the brake motor 8 drives the driving bevel gear 10 to rotate, thereby driving the driven bevel gear 7 to rotate, thereby driving the rotating column 3 to rotate 180°, until the high temperature resistant electromagnet 4 that has absorbed the iron impurities moves to the top of the water tank 11, and the high temperature resistant electromagnet 4 that has not absorbed the iron material moves to the top of the front box 1 to continue the iron removal operation, and the high temperature resistant electromagnet 4 that has moved to the top of the water tank 11 is powered off, and the iron impurities fall into the water of the water tank 11 to complete the unloading. The device can complete continuous iron removal and unloading operations by rotation, and the structure is simpler, the action is faster, and the use is more convenient.

[0031] In one embodiment, a driving roller 12 and a driven roller 13 are rotatably connected inside the water tank 11, and a conveying belt 14 is sleeved on the outside of the driving roller 12 and the driven roller 13, and the conveying belt 14 is arranged obliquely, and the driving roller 12 and the driven roller 13 are both rotatably connected to the water tank 11 through a roller shaft, and the roller shaft is rotatably connected to the water tank 11 through a sealed bearing, and a driving motor 17 is fixedly installed on the front surface of the water tank 11, and the output end of the driving motor 17 is fixedly connected to one end of the roller shaft of the driving roller 12, and a slag outlet 15 is opened on the top of one side of the surface of the water tank 11, and the slag outlet A slag plate 16 is welded to the bottom surface of the opening 15, and the slag plate 16 extends to the bottom of the driven roller 13. The iron impurities fall into the water in the water tank 11 and are cooled instantly. At the same time, the driving motor 17 drives the driving roller 12 to rotate, and drives the conveyor belt 14 to rotate counterclockwise, so that the iron impurities that fall into the water tank 11 are transported to the surface of the slag plate 16 and slide out of the water tank 11, thereby completing the continuous cleaning and transportation of the iron impurities. The water tank 11 is used to quickly cool down the iron impurities, avoiding the problem of high temperature damaging the conveyor belt 14, and extending the service life of the equipment.

[0032] In one embodiment, water is contained in the water tank 11, and the water level is 1-2 cm lower than the bottom of the slag outlet 15 to prevent water from overflowing.

[0033] In one embodiment, a ball 18 is disposed between the outer wall of the rotating plate 6 and the inner wall of the rotating seat 5, and the ball 18 rolls against the outer wall of the rotating plate 6 and the inner wall of the rotating seat 5 to reduce rotation friction and improve rotation stability.

[0034] In one embodiment, a motor frame is provided below the brake motor 8, and the reducer 9 and the brake motor 8 are fixedly connected to the motor frame, which is a common installation structure.

[0035] In one embodiment, the width of the conveyor belt 14 is equal to the inner width of the water tank 11 , so as to reduce the iron impurities from being spilled from both sides of the conveyor belt 14 into the water tank 11 below the conveyor belt 14 .

[0036] In one embodiment, the rotating column 3, the rotating plate 6 and the rotating seat 5 are coaxially arranged to facilitate the rotating plate 6 to rotate along the central axis.

[0037] In one embodiment, the length of the slag plate 16 is equal to the internal width of the water tank 11, and a conveyor can be set up under the slag plate 16 to further transport the iron impurities out.

[0038] Working principle:

[0039] The aluminum liquid is stored in the front box 1, and the stirring mechanism 2 stirs the aluminum liquid to make the iron impurities float up, and the high-temperature resistant electromagnet 4 located above the front box 1 is energized to adsorb the iron impurities on the bottom surface of the high-temperature resistant electromagnet 4 to complete the iron removal operation. Subsequently, the brake motor 8 drives the driving bevel gear 10 to rotate, which in turn drives the driven bevel gear 7 to rotate, and then drives the rotating column 3 to rotate 180°, until the high-temperature resistant electromagnet 4 that has absorbed the iron impurities moves to the top of the water tank 11, and the high-temperature resistant electromagnet 4 that has not absorbed the iron material moves to the top of the front box 1 to continue the iron removal operation, and the high-temperature resistant electromagnet 4 that has moved to the top of the water tank 11 is powered off, and the iron impurities fall to The unloading is completed in the water of the water tank 11. The device can complete continuous iron removal and unloading operations by rotating. The structure is simpler, the action is faster, and the use is more convenient. At the same time, the iron impurities fall into the water in the water tank 11 and are cooled instantly. At the same time, the driving motor 17 drives the driving roller 12 to rotate, and drives the conveyor belt 14 to rotate counterclockwise, and the iron impurities that fall into the water tank 11 are transported to the surface of the slag plate 16 and slide out of the water tank 11, so as to complete the continuous cleaning and transportation of the iron impurities. The water tank 11 is used to quickly cool down the iron impurities, avoid the problem of high temperature damaging the conveyor belt 14, and extend the service life of the equipment.

[0040] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. Aluminum strip casting front box iron removal device, characterized in that: The invention comprises a front box (1) and a water tank (11), wherein a rotating seat (5) is fixedly installed between the front box (1) and the water tank (11), and a rotating plate (6) is rotatably connected inside the rotating seat (5), and a rotating column (3) is fixedly installed on the top surface of the rotating plate (6), and a high-temperature resistant electromagnet (4) is fixedly installed on the top of the rotating column (3), and two high-temperature resistant electromagnets (4) are symmetrically arranged along the central axis of the rotating column (3), and the two high-temperature resistant electromagnets (4) extend to the top of the front box (1) and the top of the water tank (11), respectively, and a driven bevel gear (7) is fixedly sleeved on the surface of the rotating column (3), and a brake motor (8) is fixedly mounted on one side of the rotating column (3), and the output end of the brake motor (8) is connected to a driving bevel gear (10) through a reducer (9), and the driving bevel gear (10) is meshed with the driven bevel gear (7), and a stirring mechanism (2) is installed inside the front box (1).

2. The iron removal device before aluminum strip casting and rolling according to claim 1 is characterized in that: A driving roller (12) and a driven roller (13) are rotatably connected inside the water tank (11), and a conveying belt (14) is sleeved on the outside of the driving roller (12) and the driven roller (13), and the conveying belt (14) is arranged obliquely. The driving roller (12) and the driven roller (13) are both rotatably connected to the water tank (11) through roller shafts, and a driving motor (17) is fixedly installed on the front surface of the water tank (11), and the output end of the driving motor (17) is fixedly connected to one end of the roller shaft of the driving roller (12). A slag outlet (15) is opened at the top of one side surface of the water tank (11), and a slag plate (16) is welded to the inner bottom surface of the slag outlet (15), and the slag plate (16) extends to the bottom of the driven roller (13).

3. The iron removal device before aluminum strip casting and rolling according to claim 2 is characterized in that: The water tank (11) contains water, and the water level is 1-2 cm below the bottom of the slag outlet (15).

4. The iron removal device before aluminum strip casting and rolling according to claim 1 is characterized in that: A ball (18) is arranged between the outer wall of the rotating plate (6) and the inner wall of the rotating seat (5), and the ball (18) is in rolling contact with the outer wall of the rotating plate (6) and the inner wall of the rotating seat (5).

5. The iron removal device before aluminum strip casting and rolling according to claim 1 is characterized in that: A motor frame is provided below the brake motor (8), and the reducer (9) and the brake motor (8) are fixedly connected to the motor frame.

6. The iron removal device before aluminum strip casting and rolling according to claim 2 is characterized in that: The width of the conveying belt (14) is equal to the internal width of the water tank (11).

7. The iron removal device before aluminum strip casting and rolling according to claim 1 is characterized in that: The rotating column (3), the rotating plate (6) and the rotating seat (5) are coaxially arranged.

8. The iron removal device before aluminum strip casting and rolling according to claim 2 is characterized in that: The length of the slag-smoothing plate (16) is equal to the internal width of the water tank (11).

Citation Information

Patent Citations

  • Molten aluminum iron removal device for aluminum strip cast rolling front box

    CN218015661U