Automatic conveying and cutter device
By designing automated transmission and cutting devices, using components such as screws, sliding plates, external gears, internal toothed belts and electric push rods, automatic processing of aluminum alloy profiles is achieved, solving the problems of workers' scalding risks and workloads, and improving the problem of high burning in the worker. The safety and efficiency of processing are achieved.
Patent Information
- Application Number
- CN202420219612.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-01-30
AI Technical Summary
During the processing of existing aluminum alloy profiles, workers are at risk of scalding during operation and have a large workload, resulting in more personnel and expenses. At the same time, the products are mostly flashed, which affects the production efficiency of subsequent processes.
An automated transmission and cutting device is designed, including a processing table, a transmission roller, a cutting wheel and a transmission assembly. Through the setting of screws and sliding plates, straightening of aluminum profiles is achieved to avoid workers from directly contacting the heated aluminum profile; by using the setting of external gears and internal tooth belts, the traction roller rotates to pull the aluminum profile to ensure that the aluminum profile is Straighten; electric push rods, push plates and inclined guides are used to automatically push the cut aluminum profile.
The device effectively reduces the risk of workers' contact, reduces the labor and cost during processing, improves the safety of processing, and simplifies the use process, solving the problems of workers' scalding risks and workloads during the existing processing process.
Smart Images
Figure CN222471479U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automated processing, in particular to an automated transmission and cutting device. Background Art
[0002] Automation refers to the process by which machinery, equipment, systems or processes (production and management processes) achieve the desired goals through automatic detection, information processing, analysis and judgment, and manipulation and control in accordance with human requirements without or with little direct human participation. For example, in the processing of aluminum profiles, the use of automation technology can free people from heavy physical labor, some mental labor, and harsh and dangerous working environments.
[0003] Currently, aluminum alloy profiles on the market are cut by manual operation buttons after casting, and the profiles are fed and collected manually. There is a risk of burns during operation, and the product personnel costs increase. The profile products have many flashes, and in the subsequent processing process, the product flashes need to be processed again manually, which affects the production efficiency of subsequent processes. Therefore, an automatic transmission and cutting device is proposed to solve the above problems. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides an automated transmission and cutting device having the advantages of reducing costs and improving safety, and solves the problems of workers being at risk of scalding during the prior processing process, and having a large workload, and requiring a large amount of personnel and expenses.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automated transmission and cutting device, comprising a processing table, three transmission rollers are rotatably connected to the front side of the processing table, two cutting wheels are rotatably connected to the front side of the processing table, and a transmission assembly is arranged on the outer surface and right side of the processing table;
[0008] The transmission assembly includes a screw, a rectangular sliding hole, a sliding plate, a pressure roller, a fixed frame, a traction roller, an external gear, an internal toothed belt, a reduction motor, an electric push rod, a push plate and an inclined guide plate. The top of the processing table is connected with a screw, the front side of the processing table is provided with a rectangular sliding hole, the bottom of the screw is connected with a sliding plate, the front side of the sliding plate is rotatably connected with two pressure rollers, a fixed frame is provided on the right side of the processing table, nine traction rollers are rotatably connected on the inner rear wall of the fixed frame, the front sides of the nine traction rollers are all installed with external gears, the outer surfaces of the nine external gears are transmission-connected with the internal toothed belt, the inner front wall of the fixed frame is installed with a reduction motor, the rear side of the fixed frame is connected with an electric push rod, the front end of the piston of the electric push rod is installed with a push plate, and the top of the fixed frame is installed with an inclined guide plate.
[0009] Furthermore, a screw hole is provided between the inner top wall of the rectangular sliding hole and the top of the processing table, and the screw rod passes through the screw hole and extends to the inside of the rectangular sliding hole and is threadedly connected to the screw hole.
[0010] Furthermore, the sliding plate is slidably connected to the rectangular sliding hole, and the screw is rotationally connected to the top of the sliding plate through a bearing.
[0011] Furthermore, the pressure roller is located above the driving roller, the driving roller and the traction roller are located at the same horizontal height, and the two cutting wheels are symmetrically arranged up and down.
[0012] Furthermore, the top of the inclined guide plate is at the same horizontal height as the traction roller, the inclined guide plate is located at the front side of the traction roller, and the output end of the reduction motor is connected to the front end of the right external gear.
[0013] Furthermore, support rods are installed on both the left and right sides of the electric push rod, the bottom of the support rod is connected to the rear side of the fixing frame, and the pushing plate is located above the traction roller.
[0014] (III) Beneficial effects
[0015] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0016] The automatic transmission and cutting device uses the setting of screw rods and sliding plates to facilitate workers to adjust the distance between the pressure roller and the transmission roller according to the height of the aluminum profile, to straighten the aluminum profile, to avoid workers directly contacting the heated aluminum profile, and to improve the protection of the workers. At the same time, the setting of external gears and internal toothed belts is used to rotate the nine traction rollers to pull the aluminum profile to the right, thereby guiding the cutting size and ensuring the straightness of the aluminum profile during cutting to avoid interference with the cutting operation. In addition, the electric push rod, push plate and inclined guide plate can directly push the cut aluminum profile to the placement position, avoiding workers' contact, greatly reducing the labor of workers during processing, reducing processing costs, improving safety during processing, and facilitating users' use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 2 This is a partial cross-sectional view of the utility model from the front;
[0019] Figure 3 It is a partial top sectional view of the utility model.
[0020] In the figure: 1, processing table; 2, transmission roller; 3, cutting wheel; 4, transmission assembly; 401, screw; 402, rectangular sliding hole; 403, sliding plate; 404, pressure roller; 405, fixed frame; 406, traction roller; 407, external gear; 408, internal toothed belt; 409, reduction motor; 410, electric push rod; 411, push plate; 412, inclined guide plate. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-3 An automated transmission and cutting device in this embodiment includes a processing table 1, three transmission rollers 2 are rotatably connected to the front side of the processing table 1, two cutting wheels 3 are rotatably connected to the front side of the processing table 1, and a transmission component 4 is arranged on the outer surface and right side of the processing table 1.
[0023] exist Figure 1-3In the figure, the transmission assembly 4 is composed of twelve components, namely, a screw 401, a rectangular sliding hole 402, a sliding plate 403, a pressure roller 404, a fixing frame 405, a traction roller 406, an external gear 407, an internal toothed belt 408, a reduction motor 409, an electric push rod 410, a pushing plate 411 and an inclined guide plate 412, so as to achieve the advantages of reducing costs and improving safety.
[0024] exist Figure 1 and Figure 2 In the figure, a screw rod 401 is connected to the top of the processing table 1, and the screw rod 401 is rotated to drive the sliding plate 403 to move up and down through the threaded connection with the screw hole. A rectangular sliding hole 402 is opened on the front side of the processing table 1 to limit the moving direction of the sliding plate 403, so that the sliding plate 403 can only move up and down.
[0025] exist Figure 1 and Figure 2 The bottom of the screw 401 is rotatably connected to a sliding plate 403, and the rotation of the screw 401 will not interfere with the lifting and lowering of the sliding plate 403. The front side of the sliding plate 403 is rotatably connected to two pressure rollers 404, which can achieve the effect of approaching or moving away from the transmission roller 2 under the drive of the sliding plate 403, making it convenient for the staff to adjust according to the size of the aluminum profile.
[0026] exist Figure 1 and Figure 3 In the figure, a fixing frame 405 is arranged on the right side of the processing table 1 for supporting the installation and setting of some components. Nine traction rollers 406 are rotatably connected to the inner rear wall of the fixing frame 405 to pull the aluminum profile to the right, thereby preventing workers from directly contacting the heated materials and avoiding burns.
[0027] exist Figure 2 and Figure 3 In the figure, the front sides of the nine traction rollers 406 are all installed with external gears 407, and the outer surfaces of the nine external gears 407 are transmission-connected with internal toothed belts 408. The contact between the internal toothed belts 408 and the external gears 407 increases the friction during the transmission connection, thereby achieving the effect of synchronous rotation of the nine traction rollers 406.
[0028] exist Figure 1 and Figure 3 In the figure, a reduction motor 409 is installed on the inner front wall of the fixed frame 405, and the output shaft is connected to the outer gear 407 on the far right to provide power for the rotation of the traction roller 406.
[0029] exist Figure 1 and Figure 3 In the figure, the rear side of the fixing frame 405 is connected to an electric push rod 410 through a support rod, and a pushing plate 411 is installed at the front end of the piston of the electric push rod 410. The cut aluminum profile is pushed onto the inclined guide plate 412 by the push of the piston of the electric push rod 410, so that the aluminum profile slides to the specified position.
[0030] exist Figure 1 and Figure 3 In the figure, an inclined guide plate 412 is installed on the top of the fixed frame 405. The height of the highest end of the inclined guide plate 412 is at the same height level as the traction roller 406, which facilitates the lateral movement of the aluminum profile. At the same time, the gap between the inclined guide plate 412 and the traction roller 406 is smaller than the width of the aluminum profile, thereby avoiding the problem of the aluminum profile falling and ensuring the stability of material unloading.
[0031] It should be noted that this section is intended to provide a background or context for the implementation methods stated in the claims, and detailed descriptions of known functions and known components are omitted. At the same time, fixed and movable installations are determined according to actual application methods. To ensure the compatibility of the equipment, the operating methods used are consistent with the parameters of marketed equipment. The description here is not admitted to be prior art because it is included in this section.
[0032] When implementing, follow these steps:
[0033] 1) First, place the right end of the cast aluminum profile between the transmission roller 2 and the pressure roller 404, rotate the screw 401, and use the threaded connection transmission sliding plate 403 to move downward, so that the pressure roller 404 presses the aluminum profile downward and restricts it between the transmission roller 2 and the pressure roller 404, and then start the transmission roller 2 to rotate clockwise;
[0034] 2) Then, the aluminum profile drives the pressure roller 404 to rotate under the transmission, and the entire profile moves to the right until the right end moves to the leftmost traction roller 406, and then the output shaft of the reduction motor 409 is started to rotate, and the meshing of the external gear 407 and the internal toothed belt 408 is used to make the nine traction rollers 406 rotate to the right at the same time, which is beneficial to traction of the aluminum profile;
[0035] 3) Finally, when the length of the aluminum profile on the right side of the cutting wheel 3 meets the cutting standard, the cutting wheel 3 is started to rotate, and the upper and lower cutting wheels 3 rotate relative to each other to separate the aluminum profile. After separation, the aluminum profile on the right side continues to move right under the action of the traction roller 406 until the staff starts the electric push rod 410 piston extension, and pushes the cut aluminum profile to the inclined guide plate 412 through the push plate 411, and slides to the placement area.
[0036] In summary, the automatic transmission and cutting device, using the setting of the screw 401 and the sliding plate 403, is convenient for the staff to adjust the distance between the pressure roller 404 and the transmission roller 2 according to the height of the aluminum profile, to straighten the aluminum profile, to avoid direct contact between the workers and the heated aluminum profile, and to improve the protection of the workers. At the same time, using the setting of the outer gear 407 and the inner toothed belt 408, the nine traction rollers 406 are rotated to pull the aluminum profile to move to the right, thereby guiding the cutting size and ensuring the straightness of the aluminum profile during cutting to avoid interference with the cutting operation. In addition, using the electric push rod 410, the push plate 411 and the inclined guide plate 412, the cut aluminum profile can be directly pushed to the placement position, avoiding contact with the workers, greatly reducing the labor of the workers during processing, reducing the processing cost, improving the safety during processing, and facilitating the use of users. The problem of the risk of scalding for the workers in the existing processing process, the large workload, the required personnel and the high cost is solved.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automated conveying and cutting device, comprising a processing table (1), characterized in that: The front side of the processing table (1) is rotatably connected to three transmission rollers (2), the front side of the processing table (1) is rotatably connected to two cutting wheels (3), and the outer surface and right side of the processing table (1) are provided with a transmission assembly (4); The transmission assembly (4) comprises a screw (401), a rectangular sliding hole (402), a sliding plate (403), a pressure roller (404), a fixing frame (405), a traction roller (406), an external gear (407), an internal toothed belt (408), a reduction motor (409), an electric push rod (410), a push plate (411) and an inclined guide plate (412); the top of the processing table (1) is connected to the screw (401); a rectangular sliding hole (402) is provided on the front side of the processing table (1); the bottom of the screw (401) is connected to the sliding plate (403); the front side of the sliding plate (403) is rotatably connected to two pressure rollers (404); A fixed frame (405) is arranged on the right side of the processing table (1), and nine traction rollers (406) are rotatably connected to the inner rear wall of the fixed frame (405), and the front sides of the nine traction rollers (406) are all installed with external gears (407), and the outer surfaces of the nine external gears (407) are transmission-connected with internal toothed belts (408), and a reduction motor (409) is installed on the inner front wall of the fixed frame (405), and an electric push rod (410) is connected to the rear side of the fixed frame (405), and a push plate (411) is installed at the front end of the piston of the electric push rod (410), and an inclined guide plate (412) is installed on the top of the fixed frame (405).
2. An automatic transmission and cutting device according to claim 1, characterized in that: A screw hole is provided between the inner top wall of the rectangular sliding hole (402) and the top of the processing table (1), and the screw rod (401) passes through the screw hole and extends to the inside of the rectangular sliding hole (402), and is threadedly connected to the screw hole.
3. The automatic transmission and cutting device according to claim 1, characterized in that: The sliding plate (403) is slidably connected to the rectangular sliding hole (402), and the screw rod (401) is rotationally connected to the top of the sliding plate (403) via a bearing.
4. The automatic transmission and cutting device according to claim 1, characterized in that: The pressure roller (404) is located above the driving roller (2), the driving roller (2) and the traction roller (406) are both located at the same horizontal height, and the two cutting wheels (3) are symmetrically arranged up and down.
5. The automatic transmission and cutting device according to claim 1, characterized in that: The top of the inclined guide plate (412) is at the same level as the traction roller (406), the inclined guide plate (412) is located in front of the traction roller (406), and the output end of the reduction motor (409) is connected to the front end of the right external gear (407).
6. The automatic transmission and cutting device according to claim 1, characterized in that: Support rods are installed on both the left and right sides of the electric push rod (410), the bottom of the support rods is connected to the rear side of the fixing frame (405), and the pushing plate (411) is located above the traction roller (406).