Improved PVC plastic floor production line

By designing an improved PVC plastic flooring production line, using a combination of mounting frame, conveying mechanism, processing structure and moving mechanism, the problem of difficulty in limiting and driving material movement of existing production lines is solved, and convenient limiting and materials of the board are achieved The automated movement improves productivity and automation level.

CN222473422UActive Publication Date: 2025-02-14JIANGSU SHUANGMA INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421005423.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-02-14
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The existing PVC plastic flooring production lines are difficult to limit the plates during processing, and it is difficult to easily drive the material to move, resulting in cumbersome manual operations and waste of manpower.

Method used

An improved PVC plastic flooring production line is designed, using a combination of mounting frame, conveying mechanism, processing structure and moving mechanism. The conveying mechanism includes a transfer belt, a conveyor belt and a conveyor belt, the processing structure includes a processing table, a limiting plate, a screw block, a positioning rod and a threaded rod, and the moving mechanism includes a guide rail, a moving trolley, a guide wheel and a clamp. Through the collaborative work of these components, the limits of the sheet and the automated movement of the material are achieved.

Benefits of technology

The convenient limit on the PVC plastic flooring production line during processing is achieved, which reduces manual operation and improves production efficiency. By automatically moving materials, human resources are saved and the automation level of the production line is improved.

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Abstract

The utility model discloses an improved PVC plastic floor production line which comprises an installation frame, a conveying mechanism is installed on one side of the installation frame, a machining table is installed on one side of a conveying belt, the top end of the machining table is movably connected with a limiting plate, a threaded rod penetrates through the bottom end of the limiting plate, and screwing blocks are installed at the two ends of the threaded rod. Due to the fact that the machining table is installed at one end of the conveying belt, after materials are moved to the machining table, a worker can tear, feed or discharge the materials, during machining, the worker can grasp the screwing block to rotate, the screwing block can rotate to drive the threaded rod to rotate, threads on the threaded rod are symmetrically distributed, and therefore the materials can be conveniently machined. The threaded rod can rotate to drive the limiting plate to move in the opposite direction, when needed, the threaded rod can be screwed to drive the limiting plate to move, materials are limited, the positioning rod penetrates through the limiting plate, the limiting plate can be prevented from deviating, and therefore the purpose that the PVC plastic floor production line can conveniently limit plates in the machining process is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of PVC plastic floor production, in particular to an improved PVC plastic floor production line. Background Art

[0002] Polyvinyl chloride, abbreviated as PVC in English, is the third largest synthetic polymer plastic in the world, with an annual production of about 40 million tons of PVC. PVC was once the world's largest general-purpose plastic with a very wide range of applications. Flooring, that is, the surface layer of the floor or floor of a house, is made of wood or other materials. There are many types of flooring, and the floor can also be processed by PVC plastic. When processing PVC plastic flooring, an improved PVC plastic flooring production line is needed. The production line, also known as the assembly line, is an industrial production method that means that each production unit only focuses on processing a certain fragment of the work to improve work efficiency and output.

[0003] Today's PVC plastic floor production line can basically meet people's needs, but there are still some problems. The specific problems are as follows:

[0004] It is difficult to limit the position of the plates during processing on the PVC plastic floor production line. During production, the plates need to be transported for manual processing by workers, who need to tear, add or unload the materials. It is difficult to limit the position of the plates during processing, making processing inconvenient.

[0005] It is difficult for PVC plastic floor production lines to move materials. When processing the floor, it is often necessary to move the materials to different locations for processing. Manual processing and transportation is a waste of manpower. Utility Model Content

[0006] The utility model aims to provide an improved PVC plastic floor production line to solve the defects of the existing PVC plastic floor production line that it is difficult to limit the plate and drive the material to move during processing.

[0007] In order to solve the above technical problems, the utility model provides the following technical solutions: an improved PVC plastic floor production line, including a mounting frame;

[0008] A conveying mechanism is installed on one side of the mounting frame, and the conveying mechanism includes a transfer belt, a conveyor belt and a conveyor belt, the transfer belt is installed on one side of the mounting frame, and a conveyor belt is installed on one side of the transfer belt;

[0009] A conveyor belt is installed at one end of the conveyor belt, a temporary storage rack is installed at one side of the conveyor belt, a hot press is installed at one end of the temporary storage rack, and a cold press is provided at one side of the hot press, a pressing plate is installed inside the hot press and the cold press, a hydraulic pump is installed at one end of the hot press, and moving mechanisms are installed on both sides of the conveying mechanism;

[0010] A processing structure is installed on one side of the conveyor belt, and the processing structure includes a processing table, a limit plate, a twist block, a positioning rod and a threaded rod. The processing table is installed on one side of the conveyor belt, and the top of the processing table is movably connected to the limit plate. The bottom end of the limit plate is penetrated by a threaded rod, and twist blocks are installed at both ends of the threaded rod.

[0011] When in use, the material can first be placed on the mounting rack, then transported to the processing table through the conveyor belt and transfer belt for tearing, loading and unloading, then transported to the temporary storage rack through the conveyor belt on the other side, and then transported to the hot press and cold press for processing through the mobile cart. After the processing is completed, it is transported to the mounting rack for storage by the mobile cart.

[0012] Preferably, positioning rods penetrate both ends of the limiting plate, and the positioning rods are symmetrically distributed about the central axis of the limiting plate, and the positioning rods can guide the limiting plate.

[0013] Preferably, the outer side wall of the threaded rod is evenly provided with external threads, the inner side wall of the limiting plate is evenly provided with internal threads that cooperate with the external threads, the threaded rod and the limiting plate are threadedly connected, and the rotation of the threaded rod can drive the limiting plate to move.

[0014] Preferably, the moving mechanism includes guide rails, a moving trolley, guide wheels and clamps, the guide rails are installed on both sides of the conveying mechanism, the top of the guide rails is movably connected to the moving trolley, and the clamp is installed at one end of the moving trolley, and guide wheels are installed at both ends of the moving trolley. The moving trolley can move along the guide rails. During processing, the moving trolley can be moved to the position of the temporary storage rack and the installation rack, and the material can be clamped by the electric clamp for transportation. The material can be automatically driven to move into the hot press or cold press for processing, and can also be transported to the installation rack after processing.

[0015] Preferably, a slide groove is provided at the top end of the guide rail, and the guide rail and the guide wheel constitute a sliding structure, and the guide wheel can guide the moving trolley.

[0016] Preferably, guide structures are installed on both sides of the top of the pressing plate, and the guide structures include a first guide rod, a second guide rod, a mounting plate and mounting screws. The first guide rod is installed at the top inside the hot press and the cold press. The bottom end of the first guide rod is movably connected with the second guide rod, and a mounting plate is installed at the bottom end of the second guide rod. Mounting screws are installed on the top of the mounting plate. The first guide rod and the second guide rod constitute a sliding structure. The second guide rod is installed and fixed by the mounting plate and the mounting screws. The first guide rod and the second guide rod can cooperate to guide the pressing plate.

[0017] Preferably, the first guide rod and the second guide rod form a sliding structure, and the inner diameter of the first guide rod is greater than the outer diameter of the second guide rod.

[0018] The improved PVC plastic floor production line provided by the utility model has the following advantages: by installing a processing table at one end of the conveyor belt, after the material is moved to the processing table, the staff can tear, add or unload the material. During processing, the twist block can be grasped and rotated, and the rotation of the twist block can drive the threaded rod to rotate. The threads on the threaded rod are symmetrically distributed, and the rotation of the threaded rod can drive the limit plate to move in the opposite direction. When necessary, the threaded rod can be twisted to drive the limit plate to move to limit the material. The positioning rod passes through the limit plate to prevent the limit plate from shifting, so as to achieve the purpose of facilitating the PVC plastic floor production line to limit the plate during processing.

[0019] By installing guide rails on both sides of the conveying mechanism, the mobile trolley can move along the guide rails. The guide wheels at both ends of the mobile trolley and the slide grooves at the top of the guide rails constitute a sliding structure. The guide wheels can guide the mobile trolley. During processing, the mobile trolley can be moved to the temporary storage rack and the installation rack. The electric clamp can be used to clamp the material for transportation. The material can be automatically driven to move into the hot press or cold press for processing. After processing, it can also be transported to the installation rack, so as to achieve the purpose of facilitating the movement of materials in the PVC plastic floor production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the cross-sectional structure of the utility model in a top view;

[0021] Figure 2 It is a schematic diagram of the top view of the moving mechanism of the utility model;

[0022] Figure 3 It is a three-dimensional structural schematic diagram of the processing structure of the utility model;

[0023] Figure 4 It is a schematic diagram of a partial top view of the processing structure of the utility model;

[0024] Figure 5It is a schematic diagram of the partial cross-sectional structure of the utility model in a side view.

[0025] Explanation of the reference numerals in the figure: 1. Mounting frame; 2. Conveying mechanism; 201. Transfer belt; 202. Conveyor belt; 203. Conveyor belt; 3. Processing structure; 301. Processing table; 302. Limiting plate; 303. Tightening block; 304. Positioning rod; 305. Threaded rod; 4. Temporary storage rack; 5. Moving mechanism; 501. Guide rail; 502. Moving trolley; 503. Guide wheel; 504. Clamp; 6. Hot press; 7. Cold press; 8. Hydraulic pump; 9. Press plate; 10. Guide structure; 1001. First guide rod; 1002. Second guide rod; 1003. Mounting plate; 1004. Mounting screws. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-Figure 5 The utility model provides an embodiment: an improved PVC plastic floor production line, including a mounting frame 1.

[0028] A conveying mechanism 2 is installed on one side of the mounting frame 1 , and the conveying mechanism 2 includes a transfer belt 201 , a conveyor belt 202 and a conveyor belt 203 . The transfer belt 201 is installed on one side of the mounting frame 1 , and the conveyor belt 202 is installed on one side of the transfer belt 201 .

[0029] A conveyor belt 203 is installed at one end of the conveyor belt 202, and a temporary storage rack 4 is installed on one side of the conveyor belt 202. A hot press 6 is installed at one end of the temporary storage rack 4, and a cold press 7 is arranged on one side of the hot press 6. A pressing plate 9 is installed inside the hot press 6 and the cold press 7. Guide structures 10 are installed on both sides of the top of the pressing plate 9, and the guide structure 10 includes a first guide rod 1001, a second guide rod 1002, a mounting plate 1003 and a mounting screw 1004. The first guide rod 1001 is installed at the top inside the hot press 6 and the cold press 7. The first guide rod 1001 and the second guide rod 1002 constitute a sliding structure, and the inner diameter of the first guide rod 1001 is larger than the outer diameter of the second guide rod 1002.

[0030] The bottom end of the first guide rod 1001 is movably connected to the second guide rod 1002 , and the bottom end of the second guide rod 1002 is installed with a mounting plate 1003 , and the top end of the mounting plate 1003 is installed with a mounting screw 1004 .

[0031] See attached Figure 1 and attached Figure 5 As shown, the hydraulic pump 8 is connected to the cold press 7 and the hot press 6 through a conduit, and can control the lifting of the pressing plate 9. After the material enters the cold press 7 and the hot press 6, the cold press 7 and the hot press 6 can perform cold pressing and hot pressing processing on the material. The first guide rod 1001 and the second guide rod 1002 constitute a sliding structure, and the second guide rod 1002 is installed and fixed by the mounting plate 1003 and the mounting screw 1004. The first guide rod 1001 and the second guide rod 1002 cooperate to guide the pressing plate 9. The material can be placed on the mounting frame 1, and then transported to the processing table 301 through the conveyor belt 202 and the transfer belt 201 for tearing, feeding and unloading processing, and then transported to the temporary storage rack 4 through the conveyor belt 202 on the other side, and then transported to the hot press 6 and the cold press 7 for internal processing through the mobile cart 502. After the processing is completed, it is transported to the mounting frame 1 for storage through the mobile cart 502.

[0032] A hydraulic pump 8 is installed at one end of the hot press 6, and moving mechanisms 5 are installed on both sides of the conveying mechanism 2. The moving mechanism 5 includes a guide rail 501, a moving trolley 502, a guide wheel 503 and a clamp 504. The guide rail 501 is installed on both sides of the conveying mechanism 2. A slide groove is set at the top of the guide rail 501. The guide rail 501 and the guide wheel 503 constitute a sliding structure.

[0033] The top of the guide rail 501 is movably connected to a moving trolley 502 , and a clamp 504 is installed at one end of the moving trolley 502 . Guide wheels 503 are installed at both ends of the moving trolley 502 .

[0034] See attached Figure 1-2 As shown, the mobile cart 502 can move along the guide rail 501, and the guide wheels 503 at both ends of the mobile cart 502 and the slide groove at the top of the guide rail 501 constitute a sliding structure. The guide wheels 503 can guide the mobile cart 502. During processing, the mobile cart 502 can move to the position of the temporary storage rack 4 and the mounting rack 1, and the electric clamp 504 can be used to clamp the material for transportation. The material can be automatically driven to move into the hot press 6 or the cold press 7 for processing, and can also be transported to the mounting rack 1 after processing.

[0035] A processing structure 3 is installed on one side of the conveyor belt 203, and the processing structure 3 includes a processing table 301, a limiting plate 302, a screw block 303, a positioning rod 304 and a threaded rod 305. The processing table 301 is installed on one side of the conveyor belt 203, and the top of the processing table 301 is movably connected to the limiting plate 302. The positioning rods 304 penetrate both ends of the limiting plate 302, and the positioning rods 304 are symmetrically distributed about the central axis of the limiting plate 302.

[0036] A threaded rod 305 passes through the bottom end of the limiting plate 302, and external threads are evenly arranged on the outer wall of the threaded rod 305. Internal threads that cooperate with the external threads are evenly arranged on the inner wall of the limiting plate 302. The threaded rod 305 is threadedly connected to the limiting plate 302, and screw blocks 303 are installed at both ends of the threaded rod 305.

[0037] See attached Figure 1 and attached Figure 3-4 As shown, after the material is moved to the processing table 301, the staff can tear, add or unload the material. During processing, the screw block 303 can be grasped and rotated. The rotation of the screw block 303 can drive the threaded rod 305 to rotate. The threads on the threaded rod 305 are symmetrically distributed. The rotation of the threaded rod 305 can drive the limit plate 302 to move in the opposite direction. When necessary, the threaded rod 305 can be screwed to drive the limit plate 302 to move to limit the material. The positioning rod 304 passes through the limit plate 302 to prevent the limit plate 302 from shifting.

[0038] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. Improved PVC plastic floor production line, including a mounting frame (1); Features: A conveying mechanism (2) is installed on one side of the mounting frame (1), and the conveying mechanism (2) comprises a transfer belt (201), a conveyor belt (202) and a conveyor belt (203), the transfer belt (201) is installed on one side of the mounting frame (1), and the conveyor belt (202) is installed on one side of the transfer belt (201); A conveyor belt (203) is installed at one end of the conveyor belt (202), a temporary storage rack (4) is installed on one side of the conveyor belt (202), a hot press (6) is installed at one end of the temporary storage rack (4), and a cold press (7) is provided on one side of the hot press (6), a pressing plate (9) is installed inside the hot press (6) and the cold press (7), a hydraulic pump (8) is installed at one end of the hot press (6), and moving mechanisms (5) are installed on both sides of the conveying mechanism (2); A processing structure (3) is installed on one side of the conveyor belt (203), and the processing structure (3) comprises a processing table (301), a limiting plate (302), a screw block (303), a positioning rod (304) and a threaded rod (305). The processing table (301) is installed on one side of the conveyor belt (203), and the top end of the processing table (301) is movably connected to the limiting plate (302), and the bottom end of the limiting plate (302) is penetrated by the threaded rod (305), and the screw blocks (303) are installed at both ends of the threaded rod (305).

2. The improved PVC plastic floor production line according to claim 1 is characterized in that: Positioning rods (304) are passed through both ends of the limiting plate (302), and the positioning rods (304) are symmetrically distributed about the central axis of the limiting plate (302).

3. The improved PVC plastic floor production line according to claim 1 is characterized by: External threads are evenly arranged on the outer wall of the threaded rod (305), internal threads that cooperate with the external threads are evenly arranged on the inner wall of the limiting plate (302), and the threaded rod (305) and the limiting plate (302) are threadedly connected.

4. The improved PVC plastic floor production line according to claim 1 is characterized in that: The moving mechanism (5) comprises a guide rail (501), a moving trolley (502), a guide wheel (503) and a clamp (504); the guide rail (501) is installed on both sides of the conveying mechanism (2); the top of the guide rail (501) is movably connected to the moving trolley (502); one end of the moving trolley (502) is installed with a clamp (504); and both ends of the moving trolley (502) are installed with guide wheels (503).

5. The improved PVC plastic floor production line according to claim 4 is characterized in that: A sliding groove is provided at the top end of the guide rail (501), and the guide rail (501) and the guide wheel (503) form a sliding structure.

6. The improved PVC plastic floor production line according to claim 1 is characterized in that: Guide structures (10) are installed on both sides of the top of the pressing plate (9), and the guide structure (10) includes a first guide rod (1001), a second guide rod (1002), a mounting plate (1003) and mounting screws (1004). The first guide rod (1001) is installed at the top of the hot press (6) and the cold press (7). The bottom end of the first guide rod (1001) is movably connected to the second guide rod (1002), and the bottom end of the second guide rod (1002) is installed with a mounting plate (1003), and the top end of the mounting plate (1003) is installed with a mounting screw (1004).

7. The improved PVC plastic floor production line according to claim 6 is characterized in that: The first guide rod (1001) and the second guide rod (1002) form a sliding structure, and the inner diameter of the first guide rod (1001) is greater than the outer diameter of the second guide rod (1002).