Energy-saving electric hoist speed reducer
By installing a refueling mechanism in the electric hoist reducer to quantitatively add lubricating oil, the energy consumption problem caused by the increase in friction between gears and gears is solved, and energy saving and rotation efficiency are improved.
Patent Information
- Application Number
- CN202421326862.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-06-11
AI Technical Summary
In the long-term use of existing electric hoist reducers, due to the reduced lubrication between the gear and gear ratio and the increased friction, resulting in an increase in energy consumption, which cannot effectively meet the lifting and landing needs of assembled precision instruments.
The fueling mechanism is installed inside the placement groove of the reducer body, and the lubricating oil is quantitatively added to the surface of the gear and gear ratio through a quantitative valve to reduce friction and thereby reduce energy waste caused by increasing torque.
By reducing the friction between the gear and gear ratio, reducing the torque increase caused by the friction, energy saving and rotation efficiency are achieved.
Smart Images

Figure CN222476013U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric hoist reducers, in particular to an energy-saving electric hoist reducer. Background Art
[0002] With the continuous progress of information technology and the rapid development of the national economy, frequency conversion technology has been widely used in the field of power supply due to its advantages such as wide speed regulation range, high transmission efficiency and significant power saving. It is a key energy-saving project promoted by the state. The existing electric hoists in China, especially simple and cheap electric hoists, are widely used in general objects due to their simple structure. They can be raised and lowered under various height differences. However, if they are used to raise and lower precision instruments, they are not competent because of their excessive speed. If reducers and pulleys are added, the volume will increase and the cost will increase dramatically.
[0003] When the electric hoist reducer is in use, the lifting and lowering of the object is generally completed by rotating the gears and gear ratios. However, during the long-term use of the gears and gear ratios, the lubrication between the gears and gear ratios will be reduced and the friction will increase, which will increase the energy consumption of the device to a certain extent. Utility Model Content
[0004] The purpose of the utility model is to provide an energy-saving electric hoist reducer to solve the problems raised in the above background technology.
[0005] The utility model provides the following technical solution: an energy-saving electric hoist reducer.
[0006] Preferably, the electric hoist body is fixedly mounted on one side of the reducer body by bolts.
[0007] Preferably, a vacuum chamber is provided in the inner cavity of the reducer body.
[0008] Preferably, the reducer body is symmetrically provided with mounting blocks, and the inner side of the mounting blocks is symmetrically provided with fixing mechanisms.
[0009] Preferably, the fixing mechanism comprises a placement cavity, a spring and a clamping block, the placement cavity is opened in the inner cavity of the mounting block, a spring is installed inside the placement cavity, and a clamping block is slidably installed on one side of the spring.
[0010] Preferably, a card slot is provided on the outer side of the oil tank.
[0011] Preferably, a limit block is fixedly installed on the outer side of the oil outlet pipe.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model installs a refueling mechanism inside the placement groove, and adds lubricating oil to the surfaces of the gears and gear ratios inside the reducer body through the oil outlet pipe through the metering valve, which can reduce the friction of the gears and gear ratios, thereby further reducing the increase in torque caused by the friction of the gears and gear ratios, thereby further saving energy and improving the working efficiency of the rotation. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0015] Figure 2 It is a front cross-sectional structural schematic diagram of the utility model;
[0016] Figure 3 This is a schematic diagram of the internal structure of the reducer body of the utility model;
[0017] Figure 4 For the utility model Figure 2 Enlarged structural diagram at A in the middle.
[0018] In the figure: 1. reducer body; 2. electric hoist body; 3. vacuum chamber; 4. placement slot; 5. mounting block; 6. refueling mechanism; 601. oil tank; 602. oil inlet; 603. oil outlet pipe; 604. metering valve; 7. limit block; 8. fixing mechanism; 801. placement chamber; 802. spring; 803. clamping block; 9. clamping slot. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] The technical solution of the utility model is further elaborated in detail below in conjunction with the accompanying drawings and specific embodiments of the specification.
[0023] Embodiment 1:
[0024] The present application provides an energy-saving electric hoist reducer, comprising a reducer body 1; a placement groove 4 is provided on the top of the reducer body 1, and a refueling mechanism 6 is installed inside the placement groove 4;
[0025] The refueling mechanism 6 includes an oil tank 601, an oil inlet 602, an oil outlet pipe 603 and a metering valve 604. The oil tank 601 is fixedly installed on the top of the reducer body 1. The top of the oil tank 601 is provided with an oil inlet 602. The bottom of the oil tank 601 is provided with an oil outlet pipe 603 inserted into the inner cavity of the placement groove 4. The surface of the oil outlet pipe 603 is fixedly installed with a metering valve 604. The outer side of the oil outlet pipe 603 is fixedly installed with a limit block 7. The electric hoist body 2 is fixedly installed on one side of the reducer body 1 by bolts, and a vacuum chamber 3 is provided in the inner cavity of the reducer body 1.
[0026] Specifically, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, when personnel install the reducer body 1 to the output end of the electric hoist body 2 and fix it, when the gears and gear ratios inside the reducer body 1 rotate internally, personnel add lubricating oil to the inside of the oil tank 601 through the oil inlet 602. During use, the lubricating oil is added to the surface of the gears and gear ratios inside the reducer body 1 through the oil outlet pipe 603 through the metering valve 604, which can reduce the friction of the gears and gear ratios, thereby further reducing the increase in torque caused by the friction of the gears and gear ratios, thereby further saving energy and improving the rotation efficiency.
[0027] Further, the reducer body 1 is symmetrically provided with a mounting block 5, and a fixing mechanism 8 is symmetrically provided on the inner side of the mounting block 5. The fixing mechanism 8 includes a placement cavity 801, a spring 802 and a clamping block 803. The placement cavity 801 is opened in the inner cavity of the mounting block 5, and a spring 802 is installed inside the placement cavity 801. A clamping block 803 is slidably installed on one side of the spring 802. A clamping groove 9 is opened on the outer side of the oil tank 601.
[0028] Specifically, Figure 1 , Figure 2 As shown, when the device is in use, the personnel installs the refueling mechanism 6 to the inner side of the mounting block 5, and then pulls the card block 803 outward so that the card block 803 is located in the inner cavity of the placement cavity 801, and then places the refueling mechanism 6 on the surface of the reducer body 1, and the oil outlet pipe 603 is inserted into the inner cavity of the placement groove 4, and then the slot 9 is made to correspond to the card block 803, and then the card block 803 is released, and the card block 803 will bounce into the inside of the slot 9 under the elastic force of its internal spring 802, so that the refueling mechanism 6 can be quickly installed on the surface of the reducer body 1 for use.
[0029] Working principle: When the refueling mechanism 6 is installed to the inner side of the mounting block 5, the personnel pulls the block 803 outward so that the block 803 is located in the inner cavity of the placement cavity 801, and then places the refueling mechanism 6 on the surface of the reducer body 1, and the oil outlet pipe 603 is inserted into the inner cavity of the placement groove 4, and then the groove 9 is made to correspond to the block 803, and then the block 803 is released. The block 803 will bounce into the inside of the groove 9 under the elastic force of its internal spring 802. When the gears and gear ratios inside the reducer body 1 rotate internally, the personnel add lubricating oil to the inside of the oil tank 601 through the oil inlet 602. During use, the lubricating oil is added to the surface of the gears and gear ratios inside the reducer body 1 through the oil outlet pipe 603 through the metering valve 604, which can reduce the friction of the gears and gear ratios.
[0030] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model is described in detail with reference to the embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified and replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. An energy-saving electric hoist reducer, comprising a reducer body (1); characterized in that: The top of the reducer body (1) is provided with a placement groove (4), and a refueling mechanism (6) is installed inside the placement groove (4); The refueling mechanism (6) comprises an oil tank (601), an oil inlet (602), an oil outlet pipe (603) and a metering valve (604); the oil tank (601) is fixedly mounted on the top of the reducer body (1); the oil inlet (602) is provided on the top of the oil tank (601); an oil outlet pipe (603) is provided at the bottom of the oil tank (601) and is inserted into the inner cavity of the placement groove (4); and a metering valve (604) is fixedly mounted on the surface of the oil outlet pipe (603).
2. The energy-saving electric hoist reducer according to claim 1, characterized in that: An electric hoist body (2) is fixedly mounted on one side of the reducer body (1) by means of bolts.
3. The energy-saving electric hoist reducer according to claim 1, characterized in that: A vacuum chamber (3) is provided in the inner cavity of the reducer body (1).
4. The energy-saving electric hoist reducer according to claim 1, characterized in that: The reducer body (1) is symmetrically provided with mounting blocks (5), and the inner side of the mounting blocks (5) is symmetrically provided with fixing mechanisms (8).
5. The energy-saving electric hoist reducer according to claim 4 is characterized in that: The fixing mechanism (8) comprises a placement cavity (801), a spring (802) and a clamping block (803); the placement cavity (801) is opened in the inner cavity of the mounting block (5); a spring (802) is installed inside the placement cavity (801); and a clamping block (803) is slidably installed on one side of the spring (802).
6. The energy-saving electric hoist reducer according to claim 1, characterized in that: A card slot (9) is provided on the outer side of the oil tank (601).
7. The energy-saving electric hoist reducer according to claim 1, characterized in that: A limiting block (7) is fixedly installed on the outer side of the oil outlet pipe (603).