Infrared pre-drying device

By designing an infrared pre-drying device including a rack, infrared mounting cavity and multiple sets of infrared components, the problems of inconvenient installation, cumbersome maintenance and easy damage of infrared drying pipes are solved, and convenient installation and maintenance of infrared components are achieved. Improves the service life of the device.

CN222480942UActive Publication Date: 2025-02-14DONGGUAN CITY KINWAH MASCH CO LTD
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Patent Information

Application Number
CN202421089917.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-02-14
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

The existing infrared drying devices have problems such as inconvenient installation and disassembly of infrared drying pipes, complicated maintenance steps, and easy damage to the infrared drying pipes when exposed.

Method used

An infrared pre-drying device is designed, including a rack, an infrared mounting chamber and multiple sets of infrared components. The infrared assembly consists of a lower mounting frame, an upper mounting frame, a protective baffle and an infrared heating pipe. The protective baffle is located above the infrared heating pipe and has a through hole, which enhances the protection and ventilation effect of the infrared heating pipe.

Benefits of technology

It realizes the convenient installation and rapid disassembly and replacement of infrared components, simplifies the maintenance process of infrared heating pipes, and the protective baffle effectively protects infrared heating pipes and improves the service life of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of infrared drying devices, in particular to an infrared pre-drying device, which comprises a rack, an infrared mounting cavity arranged on the rack and a plurality of groups of infrared components arranged in the infrared mounting cavity, the infrared assembly comprises a lower mounting frame arranged on the rack, an upper mounting frame arranged on the lower mounting frame, a plurality of protective baffles arranged on the upper mounting frame and a plurality of infrared heating tubes arranged on the lower mounting frame, and the plurality of infrared heating tubes and the plurality of protective baffles are arranged up and down in a one-to-one correspondence manner. The infrared assembly is convenient to install, the whole infrared assembly can be rapidly disassembled and replaced, and the infrared heating tube is convenient to maintain. And the protective baffle is additionally arranged, so that when the strip material is accidentally broken, the protective baffle can protect the infrared heating tube and prevent the broken strip material from damaging the infrared heating tube, and the service life of the infrared heating tube is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of infrared drying devices, in particular to an infrared pre-drying device. Background Art

[0002] Infrared drying is a method of drying using radiation heat transfer. The electromagnetic waves generated by the infrared radiator propagate in a straight line at the speed of light to reach the material to be dried. When the emission frequency of the infrared light matches the natural frequency of the molecular motion in the material to be dried (that is, the emission wavelength of the infrared light and the absorption wavelength of the material to be dried), it causes the molecules in the material to vibrate strongly, and intense friction occurs inside the material to generate heat to achieve the purpose of drying. In the patent application number CN201921742036.1, the patent application name is a zipper tape infrared drying device, there are problems such as the inconvenience of installing and disassembling the infrared drying tube, the cumbersome maintenance steps of the infrared drying tube, and the problem that the infrared drying tube is exposed to the outside and easily damaged. Therefore, the defects are very obvious, and a solution is urgently needed. Utility Model Content

[0003] In order to solve the above technical problems, the purpose of the utility model is to provide an infrared pre-drying device.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] An infrared pre-drying device comprises a frame, an infrared mounting cavity arranged on the frame, and multiple groups of infrared components arranged in the infrared mounting cavity, wherein the infrared components comprise a lower mounting frame arranged on the frame, an upper mounting frame arranged on the lower mounting frame, multiple protective baffles arranged on the upper mounting frame, and multiple infrared heating tubes arranged on the lower mounting frame, wherein the multiple infrared heating tubes and the multiple protective baffles are arranged one by one up and down.

[0006] Furthermore, the protective baffle is located above the infrared heating tube, and a plurality of through holes are provided on the protective baffle.

[0007] Furthermore, the infrared pre-drying device also includes a dyeing tank arranged below the frame.

[0008] Furthermore, the infrared pre-drying device also includes a cabinet door arranged at the top of the frame, and the cabinet door is used to open or close the infrared installation cavity.

[0009] Furthermore, the infrared pre-drying device also includes a tension adjustment component arranged on the frame, and the tension adjustment component is used to adjust the tension of the external belt material.

[0010] Furthermore, the tension adjustment assembly includes a mounting frame arranged on the frame, an angle sensor arranged on the mounting frame, a rotating shaft rotatably arranged on the mounting frame, a swing arm connected to the rotating shaft at one end, a first guide shaft rotatably connected to the other end of the swing arm, a second guide shaft rotatably arranged on the mounting frame, and a driver rotatably arranged on the mounting frame; the angle sensor is used to sense the rotation angle of the rotating shaft; the output end of the driver is rotatably connected to the middle part of the swing arm; the second guide shaft and the first guide shaft are arranged up and down.

[0011] Furthermore, the infrared pre-drying device also includes a plurality of groups of oblique block components arranged on the frame, and the oblique block components include a connecting frame arranged on the frame and an oblique block rod rotatably arranged on the connecting frame, and the oblique block rod is obliquely arranged on the connecting frame.

[0012] Beneficial effects of the utility model: The infrared component of the utility model is easy to install, and the entire set of infrared components can be quickly disassembled and replaced, which is convenient for the maintenance of infrared heating tubes. When the belt material breaks accidentally, the protective baffle can protect the infrared heating tube to prevent the belt material from breaking and causing damage to the infrared heating tube, thereby increasing the service life of the utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0014] Figure 2 It is a schematic diagram of the local three-dimensional structure of the utility model Figure 1 .

[0015] Figure 3 It is a three-dimensional structural schematic diagram of the local tension adjustment component of the utility model.

[0016] Figure 4 It is a schematic diagram of the local three-dimensional structure of the utility model Figure 2 .

[0017] Description of reference numerals:

[0018] 1. Rack; 2. Infrared mounting cavity; 3. Infrared component; 4. Lower mounting frame; 5. Upper mounting frame; 6. Protective baffle; 7. Infrared heating tube; 8. Through hole; 9. Dyeing trough; 10. Cabinet door; 11. Tension adjustment component; 12. Mounting frame; 13. Angle sensor; 14. Rotating axis; 15. Rocker arm; 16. First guide axis; 17. Second guide axis; 18. Driver; 19. Bevel stop assembly; 20. Connecting frame; 21. Bevel stop rod;. DETAILED DESCRIPTION

[0019] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with embodiments and drawings. The contents mentioned in the implementation modes are not intended to limit the present invention.

[0020] like Figures 1 to 4 As shown, the utility model provides an infrared pre-drying device, which includes a frame 1, an infrared mounting cavity 2 arranged on the frame 1 and a plurality of infrared components 3 arranged in the infrared mounting cavity 2, wherein the infrared components 3 include a lower mounting frame 4 arranged on the frame 1, an upper mounting frame 5 arranged on the lower mounting frame 4, a plurality of protective baffles 6 arranged on the upper mounting frame 5 and a plurality of infrared heating tubes 7 arranged on the lower mounting frame 4, and the plurality of infrared heating tubes 7 and the plurality of protective baffles 6 are arranged one by one up and down.

[0021] Specifically, the upper mounting frame 5 is arranged above the lower mounting frame 4. In actual use, the utility model can be widely used for pre-drying various strips to be dried, and the infrared heating tube 7 can adopt the existing infrared heating tube 7. The strip is repeatedly wound in the infrared mounting cavity 2, and the strip passes through the gaps of multiple protective baffles 6. The strip is dried by the infrared heating tube 7 to improve the drying efficiency of the strip. After the strip is pre-dried by the infrared heating tube 7, the strip is secondary dried in a drying box. In the actual installation process, multiple protective baffles 6 are respectively installed on the upper mounting frame 5, and multiple infrared heating tubes 7 are respectively installed on the lower mounting frame 4, and then the upper mounting frame 5 is installed on the lower mounting frame 4, and the lower mounting frame 4 is installed on the rack 1, so as to quickly and conveniently complete the installation of a whole set of infrared components 3. The infrared component 3 of the utility model is easy to install, and the whole set of infrared components 3 can be quickly disassembled and replaced, which is convenient for the maintenance of the infrared heating tube 7. A protective baffle 6 is added. When the strip material breaks unexpectedly, the protective baffle 6 can protect the infrared heating tube 7 to prevent the strip material from damaging the infrared heating tube 7, thereby increasing the service life of the utility model.

[0022] Furthermore, the protective baffle plate 6 is located above the infrared heating tube 7 , and a plurality of through holes 8 are provided on the protective baffle plate 6 .

[0023] In actual use, the protective baffle 6 protects the infrared heating tube 7, and a plurality of through holes 8 are added to facilitate the passage of light from the infrared heating tube 7, so that the light from the infrared heating tube 7 is irradiated more onto the strip, further improving the drying efficiency of the strip.

[0024] Furthermore, the infrared pre-drying device also includes a dyeing tank 9 arranged below the frame 1.

[0025] In actual use, the strip passes through the dyeing tank 9 and the infrared installation cavity 2 in sequence, the dyeing tank 9 dyes the strip, and the infrared installation cavity 2 dries the dyed strip. The dyeing tank 9 can adopt an existing structure, which will not be described here. The dyeing tank 9 and the infrared installation cavity 2 are integrated on the frame 1, and the dyeing tank 9 is arranged below the infrared installation cavity 2, so that the utility model occupies a smaller area in the horizontal direction and has a more compact structure.

[0026] Furthermore, the infrared pre-drying device also includes a cabinet door 10 arranged at the top of the frame 1, and the cabinet door 10 is used to open or close the infrared installation cavity 2.

[0027] When it is necessary to observe the condition of the tape in the infrared installation cavity 2, the cabinet door 10 can be opened for direct observation, which makes it convenient to observe the tape.

[0028] Furthermore, the infrared pre-drying device also includes a tension adjustment component 11 arranged on the frame 1, and the tension adjustment component 11 is used to adjust the tension of the external belt material.

[0029] Specifically, the tension adjustment assembly 11 includes a mounting frame 12 arranged on the frame 1, an angle sensor 13 arranged on the mounting frame 12, a rotating shaft 14 rotatably arranged on the mounting frame 12, a rocker arm 15 connected to the rotating shaft 14 at one end, a first guide shaft 16 rotatably connected to the other end of the rocker arm 15, a second guide shaft 17 rotatably arranged on the mounting frame 12, and a driver 18 rotatably arranged on the mounting frame 12; the angle sensor 13 is used to sense the rotation angle of the rotating shaft 14; the output end of the driver 18 is rotatably connected to the middle part of the rocker arm 15; the second guide shaft 17 and the first guide shaft 16 are arranged up and down.

[0030] In actual use, the strip is wound out of the infrared installation cavity 2 and then wound on the first guide shaft 16 and the second guide shaft 17 in sequence. When the tension of the strip needs to be too tight, under the action of the tension of the strip, the strip will reversely drive the first guide shaft 16 to rotate in the direction close to the second guide shaft 17 to reduce the length of the strip between the first guide shaft 16 and the second guide shaft 17, thereby reducing the tension of the strip. At the same time, the first guide shaft 16 drives the swing rod 15 and the rotating shaft 14 to rotate, and the driver 18 is synchronously compressed by the strip in the opposite direction. The angle sensor 13 senses the rotation angle of the rotating shaft 14 and sends it to the control center. The control center controls the strip in the dyeing tank 9 to quickly enter the infrared installation cavity 2 to adjust the tension of the strip to normal, and controls the driver 18 to drive the swing rod 15 to reset through the control center. The tension of the strip of the utility model is convenient to adjust, and the tension of the strip can be detected in real time to prevent the problem of breakage caused by excessive tension of the strip, and further improve the production efficiency and quality of the strip. The driver 18 can adopt an existing cylinder or linear push rod.

[0031] Furthermore, the infrared pre-drying device also includes a plurality of bevel block assemblies 19 arranged on the frame 1, and the bevel block assemblies 19 include a connecting frame 20 arranged on the frame 1 and a bevel block rod 21 rotatably arranged on the connecting frame 20, and the bevel block rod 21 is obliquely arranged on the connecting frame 20.

[0032] In actual use, the oblique blocking rod 21 can separate the strips that are sleeved in the infrared installation cavity 2 for multiple times to prevent the strips from contacting each other, making the strips more evenly colored and avoiding wear caused by contact of the strips. Adding multiple sets of oblique blocking components 19 can separate the strips at different positions. The oblique blocking rod 21 is rotatably arranged, and the friction between the oblique blocking rod 21 and the strips is small.

[0033] All technical features in this embodiment can be freely combined according to actual needs.

[0034] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.

Claims

1. An infrared pre-drying device, characterized in that: The invention comprises a frame (1), an infrared installation cavity (2) arranged on the frame (1), and a plurality of infrared components (3) arranged in the infrared installation cavity (2); the infrared components (3) comprise a lower installation frame (4) arranged on the frame (1), an upper installation frame (5) arranged on the lower installation frame (4), a plurality of protective baffles (6) arranged on the upper installation frame (5), and a plurality of infrared heating tubes (7) arranged on the lower installation frame (4); the plurality of infrared heating tubes (7) and the plurality of protective baffles (6) are arranged one by one up and down.

2. The infrared pre-drying device according to claim 1, characterized in that: The protective baffle (6) is located above the infrared heating tube (7), and a plurality of through holes (8) are provided on the protective baffle (6).

3. The infrared pre-drying device according to claim 1, characterized in that: The infrared pre-drying device also includes a dyeing tank (9) arranged below the frame (1).

4. The infrared pre-drying device according to claim 1, characterized in that: The infrared pre-drying device further comprises a cabinet door (10) arranged at the top end of the frame (1), and the cabinet door (10) is used to open or close the infrared installation cavity (2).

5. The infrared pre-drying device according to claim 1, characterized in that: The infrared pre-drying device further comprises a tension adjustment component (11) arranged on the frame (1), and the tension adjustment component (11) is used to adjust the tension of the external belt material.

6. The infrared pre-drying device according to claim 5, characterized in that: The tension adjustment assembly (11) comprises a mounting frame (12) arranged on the frame (1), an angle sensor (13) arranged on the mounting frame (12), a rotating shaft (14) rotatably arranged on the mounting frame (12), a swing rod (15) having one end connected to the rotating shaft (14), a first guide shaft (16) rotatably connected to the other end of the swing rod (15), a second guide shaft (17) rotatably arranged on the mounting frame (12), and a driver (18) rotatably arranged on the mounting frame (12); the angle sensor (13) is used to sense the rotation angle of the rotating shaft (14); the output end of the driver (18) is rotatably connected to the middle part of the swing rod (15); the second guide shaft (17) and the first guide shaft (16) are arranged up and down.

7. The infrared pre-drying device according to claim 1, characterized in that: The infrared pre-drying device also includes a plurality of groups of inclined block components (19) arranged on the frame (1), and the inclined block components (19) include a connecting frame (20) arranged on the frame (1) and an inclined block rod (21) rotatably arranged on the connecting frame (20), and the inclined block rod (21) is obliquely arranged on the connecting frame (20).

Citation Information

Patent Citations

  • Infrared drying device for zipper tapes

    CN211346209U