Efficient and stable starter motor armature assembly
By setting S-type pads in the iron core of the starter motor to increase the magnetic flux of the solenoid coil and perform wear-resistant treatment on the outside of the iron core, the problems of low power and unstable armature components of the existing starter motor are solved, achieving more efficient and stable starter motor operation.
Patent Information
- Application Number
- CN202420871651.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The armature components of existing automobile starter motors have low power and are unstable, especially in harsh working conditions, which are not stable and efficient enough.
An efficient and stable starter motor armature assembly is designed. By installing an S-type pad in the iron core, the armature slot is divided into two upper and lower parts, and an electromagnetic coil is arranged therein, increasing the magnetic flux of the electromagnetic coil, thereby increasing the electromagnetic Power conversion. At the same time, the outer side of the iron core is treated with wear resistance, and the commutator and the iron core are connected through a bonding ring, making the structure stable.
It improves the operating stability and efficiency of the starter motor, enhances magnetic circuit connectivity, extends service life, and maintains efficient performance under harsh conditions.
Smart Images
Figure CN222484388U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of starter motors, in particular to an efficient and stable armature assembly of a starter motor. Background Art
[0002] As we all know, the starting of the engine requires the support of external force, and the car starter plays this role. Generally speaking, the starter uses three components to realize the entire starting process. The DC motor introduces current from the battery and causes the starter drive gear to produce mechanical movement; the transmission mechanism meshes the drive gear into the flywheel ring gear and can automatically disengage after the engine starts; the on and off of the starter circuit is controlled by an electromagnetic switch. Among them, the motor is the main component inside the starter, and its working principle is the energy conversion process based on Ampere's law, that is, the force of the energized conductor in the magnetic field. Before the engine runs with its own power, it must rotate with the help of external force. The process of the engine transitioning from a static state to being able to run independently with the help of external force is called the start of the engine. The electric starting method is easy to operate, starts quickly, has the ability to start repeatedly, and can be controlled remotely, so it is widely used in modern cars. The electromagnetic power of the armature assembly used in the current car starter motor is low, the magnetic flux of the motor is not uniform, and the motor operation is not stable and efficient under harsh working conditions. Utility Model Content
[0003] The purpose of the utility model is to provide a highly efficient and stable starter motor armature assembly to solve the problem of low power and instability of the starter motor armature.
[0004] Technical solution: The utility model provides an efficient and stable armature assembly of a starter motor, including: an iron core, an armature shaft, and a commutator. The iron core has an armature slot, and the armature slot is provided with a slot liner. The armature slot is divided into two parts, an upper part and an lower part, by the liner. An electromagnetic coil is arranged in the two parts separated in the armature slot; the armature shaft is arranged through the center of the iron core; the commutator is connected to the armature shaft and arranged at the end of the iron core. The armature slot is divided by the liner, so that the number of turns of the electromagnetic coil is increased, thereby increasing the magnetic flux of the electromagnetic coil, thereby increasing the conversion of electromagnetic power, strengthening the connectivity of the magnetic circuit, and improving the efficiency and performance of the motor.
[0005] Furthermore, in the above-mentioned efficient and stable armature assembly of the starting motor, the outer side of the iron core is subjected to wear-resistant treatment, thereby improving the wear resistance of the surface of the armature assembly and prolonging its service life.
[0006] Furthermore, in the above-mentioned efficient and stable starter motor armature assembly, the commutator is connected to the iron core through a coupling ring, and a binding ring is provided on the outside.
[0007] Furthermore, in the above-mentioned efficient and stable armature assembly of the starter motor, grooves are provided at both ends of the coupling ring, the core and the commutator connection part are pressed into the grooves, and the binding ring is pressed to fix the connection. The structure is stable, and the stability of the starter motor during operation is improved.
[0008] Furthermore, in the above-mentioned efficient and stable starting motor armature assembly, the electromagnetic coil is provided with an end coil liner at the end of the iron core.
[0009] Furthermore, in the above-mentioned efficient and stable starting motor armature assembly, the slot liner is made of a plate bent into an S shape.
[0010] Furthermore, in the above-mentioned efficient and stable starter motor armature assembly, the gap in the armature slot is partially filled with varnish.
[0011] It can be seen from the above technical scheme that the utility model has the following beneficial effects: the utility model describes an efficient and stable starter motor armature assembly, which has a simple and stable structure and improves the stability of the starter motor during operation. An S-shaped gasket is arranged in the armature slot in the iron core to increase the magnetic flux of the electromagnetic coil, thereby increasing the conversion of electromagnetic power, strengthening the connectivity of the magnetic circuit, and improving the efficiency and performance of the starter motor. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the structure of an efficient and stable starter motor armature assembly of the utility model;
[0013] Figure 2 This is a partial enlarged schematic diagram of point A of the utility model;
[0014] Figure 3 It is a schematic diagram of the cross section of the armature slot of the utility model.
[0015] In the figure: iron core 1, armature shaft 2, commutator 3, coupling ring 4, binding ring 5, armature slot 11, slot liner 12, electromagnetic coil 13, end coil liner 14. DETAILED DESCRIPTION
[0016] Example 1
[0017] like Figure 1-3The armature assembly of a highly efficient and stable starter motor shown in the figure comprises: an iron core 1, an armature shaft 2, and a commutator 3. The iron core 1 has an armature slot 11, and the armature slot 11 is provided with a slot liner 12. The armature slot 11 is divided into two parts, an upper part and an lower part, by the liner 12. An electromagnetic coil 13 is arranged in the two parts separated in the armature slot 11; the armature shaft 2 is arranged through the center of the iron core 1; the commutator 3 is connected to the armature shaft 2 and is arranged at the end of the iron core 1. The armature slot 11 is divided by the liner 12, so that the number of turns of the electromagnetic coil 13 is increased, thereby increasing the magnetic flux of the electromagnetic coil 13, thereby increasing the conversion of electromagnetic power, strengthening the connectivity of the magnetic circuit, and improving the efficiency and performance of the motor.
[0018] like Figure 3 An efficient and stable starter motor armature assembly is shown, wherein the slot liner 12 is made by bending a plate into an S shape, and the gap in the armature slot 11 is filled with varnish.
[0019] Example 2
[0020] On the basis of Example 1, in this example, Figure 1 The illustrated example shows an efficient and stable armature assembly of a starter motor, wherein the commutator 3 is connected to the iron core 1 through a coupling ring 4, and a binding ring 5 is arranged on the outside, and grooves are arranged at both ends of the coupling ring 4, and the connecting part of the iron core 1 and the commutator 3 is pressed into the grooves, and the binding ring 5 is pressed to fix the connection. The structure is stable, and the stability of the starter motor during operation is improved.
[0021] In this embodiment, the outer side of the core 1 is subjected to wear-resistant treatment to improve the wear resistance of the surface of the armature assembly and increase the service life.
[0022] like Figure 2 In the illustrated embodiment of a highly efficient and stable starter motor armature assembly, the electromagnetic coil 13 is provided with an end coil liner 14 at the end of the iron core 1 .
[0023] It should be noted that the above is only a technical solution of the utility model and is not a limitation. Although the utility model is described in detail with reference to the preferred embodiments, a person skilled in the art should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. An efficient and stable starting motor armature assembly, characterized in that: include: An iron core (1), wherein an armature slot (11) is provided in the iron core (1), wherein the armature slot (11) is provided with a slot liner (12), wherein the armature slot (11) is divided into two upper and lower parts by the liner (12), and an electromagnetic coil (13) is provided in the two divided parts in the armature slot (11); An armature shaft (2), the armature shaft (2) passing through the center of the iron core (1); A commutator (3) is connected to the armature shaft (2) and is arranged at the end of the iron core (1).
2. The efficient and stable starter motor armature assembly according to claim 1 is characterized in that: The outer side of the iron core (1) is subjected to wear-resistant treatment.
3. The efficient and stable starter motor armature assembly according to claim 1 is characterized in that: The commutator (3) is connected to the iron core (1) via a coupling ring (4), and a binding ring (5) is arranged on the outside.
4. The efficient and stable starter motor armature assembly according to claim 3 is characterized in that: Grooves are provided at both ends of the coupling ring (4), and the connecting portion of the iron core (1) and the commutator (3) is pressed into the grooves, and the binding ring (5) is pressed to fix the connection.
5. The efficient and stable starter motor armature assembly according to claim 1 is characterized in that: The electromagnetic coil (13) is provided with an end coil liner (14) at the end of the iron core (1).
6. The efficient and stable starter motor armature assembly according to claim 1, characterized in that: The slot liner (12) is made of a plate bent into an S shape.
7. The efficient and stable starter motor armature assembly according to claim 1 is characterized in that: The empty space in the armature slot (11) is filled with varnish.