Digital power converter
By setting up a fan and a heat dissipation pipe inside the housing of the digital power converter, and using a partition plate and a rubber pad to divide the internal space, the problem of heat accumulation is solved and a more efficient heat dissipation effect is achieved.
Patent Information
- Application Number
- CN202420582837.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-03-25
AI Technical Summary
The heat generated by the digital power converter during operation is difficult to effectively dissipate, causing the heat to accumulate in certain areas and reduce the overall heat dissipation efficiency.
A digital power converter is designed to reduce heat transfer and accumulation by setting up fan and heat dissipation pipes inside the housing, and using partition plates and rubber pads to divide the internal space into multiple areas. Each area is independently heat-managed, reducing heat transfer and accumulation. .
It effectively improves the overall heat dissipation efficiency, prevents excessive accumulation of heat, and provides guarantee for the stable and efficient operation of electronic equipment.
Smart Images

Figure CN222484534U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power converters, and in particular to a digital power converter. Background Art
[0002] A digital power converter is a device that uses digital control technology to convert and manage power. A digital power converter uses digital chips such as a digital signal processor (DSP) or a microcontroller (MCU) to achieve digital control of the power conversion process, thereby greatly improving the stability and reliability of the power supply. A large amount of heat will be generated during the operation of the digital power converter. If the heat cannot be dissipated in a timely and effective manner, it will affect the performance and life of the device and may even cause safety hazards. Publication No. CN219628059U discloses a power converter cover, which includes: a heat-conducting metal layer formed by the metal flat substrate and located on the entire outer peripheral wall of the power converter cover, the heat-conducting metal layer is formed by the metal flat substrate and located on the entire outer peripheral wall of the power converter cover, and the heat-conducting metal layer is formed by the metal flat substrate and located on the entire outer peripheral wall of the power converter cover. The ... The side of the thermal metal layer facing the accommodating space is the bonding surface; and an insulating layer is formed by the insulating film, the insulating layer is fully attached to the bonding surface of the thermally conductive metal layer, and is located on the entire inner wall of the power converter cover facing the accommodating space, wherein the protection structure in the digital power converter includes a cover body, i.e., an outer shell, a bracket, and a supporting platform. The supporting platform is a base for fixing the device inside the outer shell. Its structure divides the internal space of the outer shell. The divided internal space limits the natural convection of the air, causing heat to accumulate in certain areas, which is difficult to dissipate effectively, slowing down the heat dissipation rate, thereby reducing the overall heat dissipation efficiency.
[0003] To this end, we propose a digital power converter. Utility Model Content
[0004] The purpose of the present invention is to provide a digital power converter to solve the problem proposed in the above background technology that the divided internal space limits the natural convection of air, causing heat to accumulate in certain areas and making it difficult to dissipate effectively, slowing down the heat dissipation rate and thus reducing the overall heat dissipation efficiency.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a digital power converter, comprising a shell, a sealing cover is provided on one side of the shell, a carrying plate is provided inside the shell, buffer brackets are provided at both ends of the bottom surface of the carrying plate, a heat dissipation branch pipe is provided on the inner side of the buffer bracket, a fan is provided on one side of the heat dissipation branch pipe, sliding blocks are provided on the upper and lower surfaces of the carrying plate, a limit block is provided inside the sliding block, the carrying plate is composed of an upper connecting plate, a partition plate, a lower connecting plate and a rubber pad, and rubber pads are fixedly connected to both sides of the partition plate.
[0006] Preferably, the partition plate is provided with a connection hole, one end of the heat dissipation branch pipe is fixedly connected inside the connection hole, and the other end of the heat dissipation branch pipe is fixedly connected to the fan.
[0007] Preferably, the upper connecting plate is provided with ventilation holes, the ventilation holes are evenly distributed in an array, sliding grooves are provided on both sides of the ventilation holes, the sliding grooves are slidably connected to sliding blocks, and the upper connecting plate is located above the partition plate.
[0008] Preferably, a lower connecting plate is provided below the upper connecting plate, the lower connecting plate is provided with a connecting groove for fixedly connecting the heat dissipation branch pipe, one side of the connecting groove is provided with air holes evenly distributed in an array, both sides of the air holes are provided with sliding grooves, the sliding grooves are slidably connected to the sliding blocks, and both ends of the lower connecting plate are fixedly connected to the buffer bracket.
[0009] Preferably, the buffer bracket includes a lower fixed bracket, and three springs are provided on the sliding rod of the lower fixed bracket. The springs are tightly pressed against the bottom surface of the upper fixed bracket, and one end of the upper fixed bracket is fixedly connected to the bottom surface of the lower connecting plate.
[0010] Preferably, the heat dissipation branch pipe consists of a main pipe and a branch pipe, one end of the main pipe is fixedly connected to the fan, the other end of the main pipe is fixedly connected to the lower connecting plate, and one end of the branch pipe passes through the lower connecting plate and is fixedly connected to the partition plate.
[0011] Preferably, the sealing cover is provided with a plurality of inclined grooves for heat dissipation, and the inclined angle of the inclined grooves is 45 degrees.
[0012] Preferably, one end of the sealing cover is snap-fitted to the top of the housing, and the other end of the sealing cover is fixedly connected to the bottom of the housing.
[0013] Preferably, a plurality of inclined grooves for heat dissipation are provided on the other side of the housing, and the inclined angle of the inclined grooves is 45 degrees.
[0014] Compared with the prior art, the beneficial effects of this invention are:
[0015] The utility model has a fan arranged inside the shell, a heat dissipation branch pipe arranged on one side of the fan, the heat dissipation branch pipe fixedly connected to a carrier plate, the carrier plate consisting of an upper connecting plate, a partition plate, a lower connecting plate and a rubber pad, the partition plate divides the internal space into a plurality of areas, each area can perform heat management independently, and at the same time, the rubber pads fixedly connected on both sides of the partition plate reduce the transfer of heat between different areas, thereby preventing excessive accumulation of heat, improving the overall heat dissipation efficiency, and providing a strong guarantee for the stable and efficient operation of the electronic equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the overall cross section of this utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the side section of the practical load-bearing plate;
[0018] Figure 3 It is a schematic diagram of the structure of the overall decomposition of this utility;
[0019] Figure 4 This is a schematic diagram of the structure of the internal distribution of the utility shell;
[0020] In the figure: 1. outer shell; 2. sealing cover; 3. bearing plate; 4. buffer bracket; 5. heat dissipation branch pipe; 6. fan; 7. sliding block; 8. limit block; 301. upper connecting plate; 302. partition plate; 303. lower connecting plate; 304. rubber pad; 401. lower fixed bracket; 402. spring; 403. upper fixed bracket; 501. main pipe; 502. branch pipe. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the practical embodiment to clearly and completely describe the technical solution in the practical embodiment. Obviously, the described embodiment is only a part of the embodiment of the practical embodiment, not all of the embodiments. Based on the embodiment in the practical embodiment, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this practical embodiment.
[0022] Embodiment 1
[0023] See also Figure 1-Figure 4 , a digital power converter shown in the figure includes a shell 1, a sealing cover 2 is provided on one side of the shell 1, a bearing plate 3 is provided inside the shell 1, buffer brackets 4 are provided at both ends of the bottom surface of the bearing plate 3, a heat dissipation branch pipe 5 is provided on the inner side of the buffer bracket 4, a fan 6 is provided on one side of the heat dissipation branch pipe 5, sliding blocks 7 are provided on the upper and lower surfaces of the bearing plate 3, and a limit block 8 is provided inside the sliding block 7. The bearing plate 3 is composed of an upper connecting plate 301, a partition plate 302, a lower connecting plate 303 and a rubber pad 304, and the rubber pads 304 are fixedly connected on both sides of the partition plate 302. The utility model is provided with a fan inside the shell, a heat dissipation branch pipe is provided on one side of the fan, and the heat dissipation branch pipe is fixedly connected to the bearing plate. The bearing plate is composed of an upper connecting plate, a partition plate, a lower connecting plate and a rubber pad. The partition plate divides the internal space into multiple areas, and each area can perform heat management independently. At the same time, the rubber pads fixedly connected on both sides of the partition plate reduce the heat transfer between different areas, thereby preventing excessive heat accumulation, improving the overall heat dissipation efficiency, and providing a strong guarantee for the stable and efficient operation of electronic equipment.
[0024] Furthermore, the partition plate 302 has a connecting hole, and one end of the heat dissipation pipe 5 is fixedly connected to the inside of the connecting hole, and the other end of the heat dissipation pipe 5 is fixedly connected to the fan 6. One end of the heat dissipation pipe is firmly fixed inside the connecting hole, ensuring its stability and reliability, which not only simplifies the installation process, but also reduces the risk of loosening or damage due to vibration or impact.
[0025] Furthermore, ventilation holes are provided on the upper connecting plate 301, and the ventilation holes are evenly distributed in an array. Sliding grooves are provided on both sides of the ventilation holes, and the sliding grooves are slidably connected to the sliding blocks 7. The upper connecting plate 301 is located above the partition plate 302. The ventilation holes are provided on the upper connecting plate, which effectively increases the heat dissipation area and allows more air to flow through, thereby enhancing the convection dissipation of heat. Sliding grooves are provided on both sides of the ventilation holes. The movement of the sliding blocks in the sliding grooves can easily adjust the installation position, which is convenient for equipment maintenance and upgrading, and also provides greater flexibility for the installation and layout of other internal components.
[0026] Furthermore, a lower connecting plate 303 is provided below the upper connecting plate 301, and the lower connecting plate 303 is provided with a connecting groove for fixedly connecting the heat dissipation branch pipe 5, and air holes evenly distributed in an array are provided on one side of the connecting groove, and sliding grooves are provided on both sides of the air holes, and the sliding grooves are slidably connected to the sliding blocks 7, and the buffer brackets 4 are fixedly connected at both ends of the lower connecting plate 303. Through the lower connecting plate, the heat dissipation area is effectively increased, allowing more air to flow through, thereby enhancing the convection dissipation of heat, and sliding grooves are provided on both sides of the air holes. The movement of the sliding block in the sliding grooves can easily adjust the installation position, and the fixed connection buffer bracket below can reduce the impact of vibration and impact generated by the equipment during operation on the heat dissipation system.
[0027] Furthermore, the buffer bracket 4 includes a lower fixed bracket 401, and three springs 402 are provided on the sliding rod of the lower fixed bracket 401. The spring 402 is tightly pressed against the bottom surface of the upper fixed bracket 403, and one end of the upper fixed bracket 403 is fixedly connected to the bottom surface of the lower connecting plate 303. The buffer bracket improves the seismic resistance of the load-bearing plate, and reduces the risk of failure or damage to the load-bearing plate and equipment due to vibration or impact.
[0028] Furthermore, the heat dissipation branch pipe 5 is composed of a main pipe 501 and a branch pipe 502. One end of the main pipe 501 is fixedly connected to the fan 6, and the other end of the main pipe 501 is fixedly connected to the lower connecting plate 303. One end of the branch pipe 502 passes through the lower connecting plate 303 and is fixedly connected to the partition plate 302. The heat dissipation branch pipe is composed of the main pipe and the branch pipe. The forced convection generated by the fan can directly act on the main pipe, and the cold air is quickly introduced through the cooperation of the main pipe and the branch pipe. The heat dissipation branch pipe can quickly send the airflow to the required internal part, and then the heat is exported and dissipated to the external environment, effectively reducing the working temperature of the equipment.
[0029] Furthermore, the sealing cover 2 is provided with a plurality of inclined grooves for heat dissipation, and the inclined grooves are inclined at an angle of 45 degrees. The inclined grooves of the sealing cover help prevent external pollutants such as dust and moisture from entering the interior of the device. Since the grooves are inclined, it is difficult for external liquid to flow into the interior of the device along the grooves under the action of gravity, thereby improving the protection level and reliability of the device.
[0030] Furthermore, one end of the sealing cover 3 is snap-fitted to the top of the shell 1, and the other end of the sealing cover 3 is fixedly connected to the bottom of the shell 1. By snap-fitting one end of the sealing cover to the top of the shell and the other end to the bottom of the shell, the installation process is simplified.
[0031] Furthermore, a plurality of inclined grooves for heat dissipation are provided on the other side of the housing 1, and the inclined grooves are inclined at an angle of 45 degrees. The inclined grooves of the housing help prevent external pollutants such as dust and moisture from entering the interior of the device. Since the grooves are inclined, it is difficult for external liquid to flow into the interior of the device along the grooves under the action of gravity, thereby improving the protection level and reliability of the device.
[0032] Embodiment 2
[0033] See also Figure 1-Figure 4 A digital power converter shown in the figure includes a housing 1, a sealing cover 2 is provided on one side of the housing 1, a bearing plate 3 is provided inside the housing 1, buffer brackets 4 are provided at both ends of the bottom surface of the bearing plate 3, a heat dissipation branch pipe 5 is provided inside the buffer bracket 4, a fan 6 is provided on one side of the heat dissipation branch pipe 5, sliding blocks 7 are provided on the upper and lower surfaces of the bearing plate 3, and a limit block 8 is provided inside the sliding block 7. The bearing plate 3 is composed of an upper connecting plate 301, a partition plate 302, a lower connecting plate 303 and a rubber pad 304. The rubber pads 304 are fixedly connected on both sides of the partition plate 302, and are composed of a heat dissipation branch pipe, a fan, and inclined grooves on the housing and the sealing cover. When the fan is working, cold air is sucked in through the main pipe, and the cold air is distributed to various parts of the device through the branch pipe. At the same time, the heat is dissipated to the external environment through the air holes on the bearing plate and the inclined grooves on the housing and the sealing cover.
[0034] Furthermore, the partition plate 302 has a connecting hole, and one end of the heat dissipation pipe 5 is fixedly connected to the inside of the connecting hole, and the other end of the heat dissipation pipe 5 is fixedly connected to the fan 6. One end of the heat dissipation pipe is firmly fixed inside the connecting hole, ensuring its stability and reliability, which not only simplifies the installation process, but also reduces the risk of loosening or damage due to vibration or impact.
[0035] Furthermore, the upper connecting plate 301 is provided with ventilation holes, which are evenly distributed in an array, and sliding grooves are provided on both sides of the ventilation holes, which are slidably connected to the sliding blocks 7. The upper connecting plate 301 is located above the partition plate 302. The upper connecting plate is located above the partition plate, so that the upper connecting plate plays a more important role in heat dissipation. The partition plate divides the interior of the device into different functional areas, and the upper connecting plate serves as a heat dissipation channel, which effectively dissipates the heat of the upper area through the ventilation holes, thereby maintaining the temperature balance inside the entire device.
[0036] Furthermore, a lower connecting plate 303 is provided below the upper connecting plate 301. The lower connecting plate 303 has a connecting groove for fixedly connecting the heat dissipation branch pipe 5. One side of the connecting groove has air holes evenly distributed in an array. Both sides of the air holes have sliding grooves, which are slidably connected to the sliding blocks 7. The two ends of the lower connecting plate 303 are fixedly connected to the buffer bracket 4. The lower connecting plate is located below the upper connecting plate. The two cooperate with each other to form a stable load-bearing and heat dissipation structure. The lower connecting plate has a connecting groove for fixedly connecting the heat dissipation branch pipe. This design enables the heat dissipation branch pipe to be firmly installed on the lower connecting plate, ensuring the stability and reliability of the heat dissipation system.
[0037] Furthermore, the buffer bracket 4 includes a lower fixed bracket 401, and three springs 402 are provided on the sliding rod of the lower fixed bracket 401. The springs 402 are tightly pressed against the bottom surface of the upper fixed bracket 403, and one end of the upper fixed bracket 403 is fixedly connected to the bottom surface of the lower connecting plate 303. The optimized design of the buffer bracket also brings the following beneficial effects: First, the seismic performance of the equipment is improved, and the risk of equipment failure or damage due to vibration or impact is reduced; second, the supporting role of the buffer bracket; third, the installation and maintenance process of the equipment is simplified, and the sliding connection method of the buffer bracket makes the disassembly and assembly of the equipment more convenient and quick.
[0038] Furthermore, the heat dissipation branch pipe 5 is composed of a main pipe 501 and a branch pipe 502. One end of the main pipe 501 is fixedly connected to the fan 6, and the other end of the main pipe 501 is fixedly connected to the lower connecting plate 303. One end of the branch pipe 502 passes through the lower connecting plate 303 and is fixedly connected to the partition plate 302. The heat dissipation branch pipe is composed of a main pipe and a branch pipe. The main pipe serves as the main heat conduction channel, one end of which is fixedly connected to the fan, and the other end is fixedly connected to the lower connecting plate. The forced convection generated by the fan can directly act on the main pipe, quickly introducing cold air into the heat dissipation system, and at the same time, the main pipe also takes away the absorbed heat through the wind flow, thereby achieving efficient heat dissipation.
[0039] Furthermore, the sealing cover 2 is provided with a plurality of inclined grooves for heat dissipation, and the inclined grooves have an inclination angle of 45 degrees. The inclination angle of 45 degrees also helps to reduce the reflection of light on the surface of the sealing cover, making the device more visually beautiful and low-key.
[0040] Furthermore, one end of the sealing cover 3 is snap-fitted to the top of the housing 1, and the other end of the sealing cover 3 is fixedly connected to the bottom of the housing 1. The snap-fit design of one end of the sealing cover makes the installation process simple and efficient. The snap-fit is a fast and reliable connection method, which can firmly fix the sealing cover to the top of the housing to ensure a tight fit between the two. This design not only improves production efficiency, but also reduces installation costs, and provides convenience for the assembly of the equipment.
[0041] Furthermore, a plurality of inclined grooves for heat dissipation are opened on the other side of the shell 1, and the inclined angle of the inclined grooves is 45 degrees. By opening a plurality of heat dissipation grooves with an inclined angle of 45 degrees on the other side of the shell, this angle can effectively increase the heat dissipation area and improve the efficiency of heat transfer.
[0042] In this solution, the working process is: first, one end of the main pipe of the heat dissipation branch pipe is fixedly connected to the fan, and the other end is fixedly connected to the lower connecting plate. Then, one end of the branch pipe passes through the lower connecting plate and is fixedly connected to the partition plate.
[0043] Next, the lower fixed support of the buffer support is placed at a predetermined position, three springs are then installed on the sliding rod, and the upper fixed support is tightly pressed onto the springs. Finally, one end of the upper fixed support is fixedly connected to the bottom surface of the lower connecting plate.
[0044] On this basis, place the bearing plate inside the shell, and ensure that the rubber pads on both sides of the partition plate fit tightly against the inner wall of the shell. Then, slide the sliding grooves on the upper and lower connecting plates and the sliding blocks.
[0045] Finally, snap one end of the sealing cover into place on the top of the housing, and secure the other end to the bottom of the housing, making sure that the inclined groove on the sealing cover is aligned with the inclined groove on the other side of the housing to ensure heat dissipation.
[0046] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A digital power converter, characterized in that: The invention comprises a shell (1), a sealing cover (2) is provided on one side of the shell (1), a bearing plate (3) is provided inside the shell (1), buffer brackets (4) are provided at both ends of the bottom surface of the bearing plate (3), a heat dissipation branch pipe (5) is provided inside the buffer bracket (4), a fan (6) is provided on one side of the heat dissipation branch pipe (5), sliding blocks (7) are provided on the upper and lower surfaces of the bearing plate (3), a limit block (8) is provided inside the sliding block (7), the bearing plate (3) is composed of an upper connecting plate (301), a partition plate (302), a lower connecting plate (303) and a rubber pad (304), and the rubber pads (304) are fixedly connected to both sides of the partition plate (302).
2. A digital power converter according to claim 1, characterized in that: The partition plate (302) is provided with a connection hole, one end of the heat dissipation branch pipe (5) is fixedly connected inside the connection hole, and the other end of the heat dissipation branch pipe (5) is fixedly connected to the fan (6).
3. A digital power converter according to claim 2, characterized in that: The upper connecting plate (301) is provided with ventilation holes, the ventilation holes are evenly distributed in an array, sliding grooves are provided on both sides of the ventilation holes, the sliding grooves are slidably connected to the sliding blocks (7), and the upper connecting plate (301) is located above the partition plate (302).
4. A digital power converter according to claim 3, characterized in that: A lower connecting plate (303) is provided below the upper connecting plate (301), and the lower connecting plate (303) is provided with a connecting groove for fixedly connecting the heat dissipation branch pipe (5), and one side of the connecting groove is provided with air holes evenly distributed in an array, and sliding grooves are provided on both sides of the air holes, and the two ends of the lower connecting plate (303) are fixedly connected to the buffer bracket (4).
5. A digital power converter according to claim 4, characterized in that: The buffer bracket (4) comprises a lower fixed bracket (401), and three springs (402) are arranged on the sliding rod of the lower fixed bracket (401). The springs (402) are tightly pressed against the bottom surface of the upper fixed bracket (403), and one end of the upper fixed bracket (403) is fixedly connected to the bottom surface of the lower connecting plate (303).
6. The digital power converter according to claim 1, characterized in that: The heat dissipation branch pipe (5) consists of a main pipe (501) and a branch pipe (502); one end of the main pipe (501) is fixedly connected to the fan (6); the other end of the main pipe (501) is fixedly connected to the lower connecting plate (303); one end of the branch pipe (502) passes through the lower connecting plate (303) and is fixedly connected to the partition plate (302).
7. The digital power converter according to claim 1, characterized in that: The sealing cover (2) is provided with a plurality of inclined grooves for heat dissipation, and the inclined angle of the inclined grooves is 45 degrees.
8. The digital power converter according to claim 1, characterized in that: One end of the sealing cover (2) is snap-fitted to the top of the housing (1), and the other end of the sealing cover (2) is fixedly connected to the bottom of the housing (1).
9. The digital power converter according to claim 1, characterized in that: A plurality of inclined grooves for heat dissipation are provided on the other side of the housing (1), and the inclined angle of the inclined grooves is 45 degrees.
Citation Information
Patent Citations
Power converter cover body
CN219628059U
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