Material distribution device for blanking bin of corn harvester

By using position sensors and rotating motors in the corn harvester to automatically control the rotation and angle of the flip plate, the problems of frequent and unstable flip plate operation of the existing corn harvester are solved, and mechanized operation and higher working stability are achieved.

CN222485400UActive Publication Date: 2025-02-18SHANDONG CHANGMEI MASCH MFG CO LTD
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Patent Information

Application Number
CN202421322684.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-02-18
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The flip plates of existing corn harvesters require frequent manual operation, which is very labor-intensive and unstable, affecting the efficiency of silo filling.

Method used

A corn harvester blanking silo distribution device is designed, and the position sensor and rotating motor are used to automatically control the rotation and angle adjustment of the flip plate to realize mechanized flip plate operation.

Benefits of technology

By automatically controlling the rotation and angle of the flip plate, the driver's labor intensity is reduced, the working state is improved, and the flip plate is unstable due to the impact of the corn cob.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material distribution device for a blanking bin of a corn harvester, which is mounted on a frame of the corn harvester and arranged on the side surface of the outlet end of a peeling roller, a plurality of cross beams are arranged on the frame, the material distribution device comprises a first material bin and a second material bin, and the first material bin and the second material bin are respectively arranged on two sides of the frame through fixed connecting pieces. A first adjusting base is arranged on the side face of the first stock bin and connected with a first guide plate through bolts, the right end of the first guide plate is arranged on the inner side of the first stock bin, a second adjusting base is arranged on the side face of the second stock bin and connected with a second guide plate through bolts, and the left end of the second guide plate is arranged on the inner side of the second stock bin. And a mounting plate is arranged between the cross beams on the inner side of the frame. According to the utility model, the turnover angle can be mechanically controlled, the labor intensity is reduced, and the working state is stable.
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Description

Technical Field

[0001] The utility model relates to the technical field of corn harvesters, in particular to a material dividing device for a corn harvester's drop bin. Background Art

[0002] When a corn harvester harvests corn, it cuts the stalks with a cutting table and transports the corn cobs to the peeling rollers for peeling. The peeled corn cobs enter the silo and are collected. In order to expand the capacity of the corn cobs, most common small corn harvesters have two symmetrically arranged silos. Before entering the silo, the corn cobs pass through a flap and are guided by the flap before entering the corresponding silo. The flap generally has a handle, which needs to be manually operated to rotate the flap, so as to guide the corn cobs into different silos according to the inclination direction of the flap. However, this structure requires frequent manual flipping of the flap, which is more labor-intensive and unstable when impacted by the corn cobs. It is easy to flip over by itself, affecting the filling of the silo.

[0003] Therefore, designing a device that can mechanically control the flipping angle to reduce labor intensity and stabilize the working state is exactly the problem that the inventor wants to solve. Utility Model Content

[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a corn harvester bin dividing device, which can achieve the function of mechanically controlling the flipping angle to reduce labor intensity and stabilize the working state.

[0005] The technical solution adopted by the utility model device is: a corn harvester feeding bin distributing device is installed on the frame of the corn harvester, the device is arranged on the side of the outlet end of the peeling roller, and a plurality of cross beams are arranged on the frame. The device includes a first bin and a second bin, and the first bin and the second bin are respectively arranged on both sides of the frame through fixed connecting parts. A first adjusting base is arranged on the side of the first bin, and the first adjusting base is connected to a first guide plate by bolts. The right end of the first guide plate is arranged on the inner side of the first bin, and a second adjusting base is arranged on the side of the second bin, and the second adjusting base is connected to a second guide plate by bolts. The left end of the second guide plate is arranged on the inner side of the second bin, and an adjusting base is arranged between the cross beams on the inner side of the frame. A mounting plate, wherein a mounting base is arranged on the mounting plate, an ear plate bracket is arranged on the side of the mounting base, the ear plate bracket comprises a bottom plate, two symmetrically arranged ear plates are connected to the bottom plate, a rotating motor is fixedly arranged on the mounting base, a driving gear is connected to the output end of the rotating motor, a transmission gear is rotatably arranged on the side of the ear plate bracket through a pin shaft, a connecting plate is rotatably arranged on the inner side of the ear plate bracket through a rotating shaft, a driven gear is connected to the end of the rotating shaft, the driven gear is meshed with the transmission gear for transmission, the transmission gear is meshed with the driving gear for transmission, a flap is connected to the upper end of the connecting plate, a control box is arranged on the frame, a controller is arranged inside the control box, and the controller is electrically connected to the rotating motor through a wire.

[0006] Furthermore, the controller is electrically connected to a control button via a wire.

[0007] Furthermore, a first position sensor is provided on the upper part of the side wall of the first silo and is no more than 10 cm away from the top of the side wall, and a second position sensor is provided on the upper part of the side wall of the second silo and is no more than 10 cm away from the top of the side wall.

[0008] Furthermore, the first position sensor and the second position sensor are electrically connected to a controller disposed inside the control box through wires, respectively.

[0009] Furthermore, buffer strips are provided on the lower end surface of the flap near the edges on both sides, and the cross section of the buffer strips is a semicircular structure.

[0010] Furthermore, two ends of the flap are in contact with the first guide plate and the second guide plate respectively through buffer strips.

[0011] Furthermore, the length of the flap is greater than the distance between the end of the first guide plate and the end of the second guide plate.

[0012] Furthermore, the flap is butt-jointed with the output end of the peeling roller.

[0013] The beneficial effects of the utility model device are:

[0014] 1. The utility model adopts a position sensor to sense and cooperate with a rotating motor to control the flap to rotate. The driver does not need to frequently manually turn the flap to switch the working state of the silo to collect materials. The function of mechanically controlling the flip angle to reduce labor intensity and stabilize the working state is realized. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a structural view of the utility model.

[0016] Explanation of the reference numerals: 1- flap; 2- connecting plate; 3- driven gear; 4- rotating shaft; 5- buffer strip; 6- first position sensor; 7- first silo; 8- first guide plate; 9- first adjustment base; 10- movable silo door; 11- control box; 12- crossbeam; 13- frame; 14- mounting plate; 15- second silo; 16- second position sensor; 17- second adjustment base; 18- second guide plate; 19- mounting base; 20- rotating motor; 21- driving gear; 22- transmission gear; 23- ear plate bracket. DETAILED DESCRIPTION

[0017] The following is a further description of the present invention in conjunction with specific embodiments. These embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. In addition, it should be understood that after reading the content of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the claims attached to the application.

[0018] See also Figure 1 This is a structural view of the utility model, a corn harvester bin dividing device is installed on the frame 13 of the corn harvester, the device is arranged on the side of the outlet end of the peeling roller, and a plurality of cross beams 12 are arranged on the frame 13. The device includes a first bin 7 and a second bin 15. The first bin 7 and the second bin 15 have the same structure. A rectangular unloading opening is opened on the side end surface facing the outside. A movable bin door 10 is hinged at the unloading opening through a hinge. The movable bin door 10 is connected to a control wrench on the handle of the frame 13 through a wire rope. The movable bin door 10 is opened and closed by pulling the wrench to facilitate the unloading of the corn cobs accumulated inside.

[0019] The first silo 7 and the second silo 15 are respectively arranged on both sides of the frame 13 through fixed connecting parts. A first adjusting base 9 is arranged on the side of the first silo 7, and the first adjusting base 9 is connected to the first guide plate 8 by bolts. The right end of the first guide plate 8 is arranged on the inner side of the first silo 7. A second adjusting base 17 is arranged on the side of the second silo 15, and the second adjusting base 17 is connected to the second guide plate 18 by bolts. The left end of the second guide plate 18 is arranged on the inner side of the second silo 15. The first guide plate 8 and the second guide plate 18 have the same function of connecting the silo and the flap 1, which can reduce the length of the flap 1.

[0020] A mounting plate 14 is arranged between the cross beams 12 on the inner side of the frame 13, a mounting base 19 is arranged on the mounting plate 14, an ear plate bracket 23 is arranged on the side of the mounting base 19, the ear plate bracket 23 includes a bottom plate, two symmetrically arranged ear plates are connected to the bottom plate, a rotating motor 20 is fixedly arranged on the mounting base 19, a driving gear 21 is connected to the output end of the rotating motor 20, a transmission gear 22 is rotatably arranged on the side of the ear plate bracket 23 through a pin shaft, a connecting plate 2 is rotatably arranged on the inner side of the ear plate bracket 23 through a rotating shaft 4, a driven gear 3 is connected to the end of the rotating shaft 4, the driven gear 3 is meshed with the transmission gear 22 for transmission, the transmission gear 22 is meshed with the driving gear 21 for transmission, and the connecting plate 2 is rotatably arranged on the inner side of the ear plate bracket 23 through a rotating shaft 4, and a driven gear 3 is connected to the end of the rotating shaft 4, the driven gear 3 is meshed with the transmission gear 22 for transmission, and the transmission gear 22 is meshed with the driving gear 21 for transmission. The upper end of the connecting plate 2 is connected with a flap 1, and a control box 11 is arranged on the frame 13. A controller is arranged inside the control box 11. The controller is electrically connected to the rotating motor 20 through a wire, and the controller is electrically connected to a control button through a wire. The rotation direction and rotation angle of the rotating motor 20 can be controlled by the control button. When one end of the flap 1 contacts the guide plate, the corn cobs coming out of the peeling roller will fall along the flap 1 into the guide plate and the silo pointed to by the lower end of the flap 1. When the silo is full, the control button can be used to control the motor to rotate and adjust the angle of the flap 1, so that the originally higher end of the flap 1 becomes lower and connects with the guide plate on the other side, thereby guiding the corn cobs coming out of the peeling machine into another silo.

[0021] In order to better liberate the driver and further reduce the labor intensity, a first position sensor 6 is arranged on the upper part of the side wall of the first silo 7 and is no more than 10 cm away from the top of the side wall. A second position sensor 16 is arranged on the upper part of the side wall of the second silo 15 and is no more than 10 cm away from the top of the side wall. The first position sensor 6 and the second position sensor 16 are electrically connected to the controller arranged on the inner side of the control box 11 through wires respectively. When the position sensor facing the side at the lower end of the flap 1 is triggered, it means that the silo is full of corn cobs. The signal of the position sensor is transmitted to the controller, and the controller controls the rotating motor 20 to perform a specified angle action, that is, switching the guiding direction of the flap 1. The rotation of the rotating motor 20 only performs one action when the position sensor is triggered.

[0022] Buffer strips 5 are provided on the lower end surface of the flap 1 near the edges on both sides. The cross-section of the buffer strip 5 is a semicircular structure. The two ends of the flap 1 are in contact with the first guide plate 8 and the second guide plate 18 through the buffer strips 5 respectively. The buffer strips 5 can effectively reduce the rigid collision between the flap 1 and the guide plate and extend the service life.

[0023] The length of the flap 1 is greater than the distance between the end of the first guide plate 8 and the end of the second guide plate 18, and the flap 1 is butt-jointed with the output end of the peeling roller.

[0024] The utility model adopts a position sensor to sense and cooperate with a rotating motor to control the flap 1 to rotate, and the driver does not need to frequently manually turn the flap 1 to switch the working state of the silo to collect materials. The function of automatically turning the angle to reduce labor intensity and stabilize the working state is achieved.

Claims

1. A material distribution device for a corn harvester bin, mounted on a frame (13) of the corn harvester, wherein the device is arranged on the side of the outlet end of a peeling roller, and a plurality of cross beams (12) are arranged on the frame (13), characterized in that: The device comprises a first material bin (7) and a second material bin (15), the first material bin (7) and the second material bin (15) being respectively arranged on both sides of a vehicle frame (13) via fixed connecting parts, a first adjustment base (9) being arranged on the side of the first material bin (7), the first adjustment base (9) being connected to a first guide plate (8) via bolts, the right end of the first guide plate (8) being arranged on the inner side of the first material bin (7), a second adjustment base (17) being arranged on the side of the second material bin (15), the second adjustment base (17) being connected to a second guide plate (18) via bolts, the left end of the second guide plate (18) being arranged on the inner side of the second material bin (15), a mounting plate (14) being arranged between the cross beams (12) on the inner side of the vehicle frame (13), a mounting base (19) being arranged on the mounting plate (14), and an ear plate bracket (23) being arranged on the side of the mounting base (19), The ear plate bracket (23) comprises a bottom plate, to which two symmetrically arranged ear plates are connected, a rotating motor (20) is fixedly arranged on the mounting base (19), an output end of the rotating motor (20) is connected to a driving gear (21), a transmission gear (22) is rotatably arranged on the side of the ear plate bracket (23) via a pin shaft, a connecting plate (2) is rotatably arranged on the inner side of the ear plate bracket (23) via a rotating shaft (4), a driven gear (3) is connected to the end of the rotating shaft (4), the driven gear (3) is meshed with the transmission gear (22) for transmission, the transmission gear (22) is meshed with the driving gear (21) for transmission, a flap (1) is connected to the upper end of the connecting plate (2), a control box (11) is arranged on the frame (13), a controller is arranged inside the control box (11), and the controller is electrically connected to the rotating motor (20) via a wire.

2. A corn harvester bin material distribution device according to claim 1, characterized in that: The controller is electrically connected to a control button via a wire.

3. The corn harvester bin material dividing device according to claim 1, characterized in that: A first position sensor (6) is provided on the upper part of the side wall of the first silo (7) and is no more than 10 cm away from the top of the side wall, and a second position sensor (16) is provided on the upper part of the side wall of the second silo (15) and is no more than 10 cm away from the top of the side wall.

4. A corn harvester bin material dividing device according to claim 3, characterized in that: The first position sensor (6) and the second position sensor (16) are electrically connected to a controller arranged inside the control box (11) via wires.

5. The corn harvester bin material dividing device according to claim 1, characterized in that: Buffer strips (5) are provided on the lower end surface of the flap (1) near the edges on both sides, and the cross section of the buffer strip (5) is a semicircular structure.

6. A corn harvester bin material distribution device according to claim 5, characterized in that: The two ends of the flap (1) are in contact with the first guide plate (8) and the second guide plate (18) respectively through buffer strips (5).

7. A corn harvester bin material distribution device according to claim 6, characterized in that: The length of the flap (1) is greater than the distance between the end of the first guide plate (8) and the end of the second guide plate (18).

8. The corn harvester bin material dividing device according to claim 7, characterized in that: The flap (1) is butt-jointed with the output end of the peeling roller.

Citation Information

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