Discharging control structure of crystallizing pond for producing copper sulfate pentahydrate by recycling copper-containing etching waste liquid
By designing an automated crushing mechanism, the problem of clogging of crystal hard blocks in the crystal cell is solved, and the normal unloading and production efficiency of the crystal cell is improved.
Patent Information
- Application Number
- CN202421205051.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-30
AI Technical Summary
In the prior art, when the ambient temperature is low, the crystals will form hard blocks, resulting in blockage of the discharge port and need to be broken manually, which will take time and labor-intensive and affect the production process.
A crystal cell discharge control structure is designed, including a guide slide, a cylinder and a crushing mechanism. The cylinder drives the threaded rod to reciprocatingly lift and lower, driving the crushing cone to squeeze and crush the crystal, and the thread sleeve drives the crushing blade to rotate to achieve secondary crushing of the crystal and avoid blockage.
Through the automated crushing mechanism, the crushing efficiency of crystallization is improved, the time and labor of manual crushing are avoided, the normal unloading of the crystallization pond is ensured, and the production efficiency is improved.
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Figure CN222490173U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of producing copper sulfate pentahydrate, in particular to a crystallization pool unloading control structure for recycling copper-containing etching waste liquid to produce copper sulfate pentahydrate. Background Art
[0002] Acidic copper chloride etching waste liquid and alkaline copper chloride etching waste liquid are subjected to neutralization and crystallization reaction under the conditions of strictly controlling the liquid addition conditions and the pH range of the reactor to obtain basic copper chloride crystals, which are then filtered, washed and centrifuged. A part of the obtained basic copper chloride crystals are dried to form a finished product, and a part of them are added with NaOH solution for alkali conversion to obtain copper oxide, which is then acidified and crystallized with sulfuric acid, washed, centrifuged and dried to obtain a copper sulfate pentahydrate product.
[0003] In the existing crystallization pool for producing copper sulfate pentahydrate by recycling copper-containing etching waste liquid, crystals will form stone-like lumps and gather at the discharge port when the ambient temperature is low, causing the discharge port to be blocked, making it impossible for the crystallization pool to discharge normally. Therefore, during the unloading process of the crystallization pool for producing copper sulfate pentahydrate by recycling copper-containing etching waste liquid, workers are often required to manually crush the crystals to avoid clogging the discharge port, which is time-consuming and labor-intensive, and has a negative impact on the process of recycling copper sulfate pentahydrate by recycling copper-containing etching waste liquid. Utility Model Content
[0004] The utility model aims to solve the problem of time-consuming and labor-intensive manual crushing of crystals at a discharge port in the prior art, and proposes a crystallization pool discharge control structure for recycling copper-containing etching waste liquid to produce copper sulfate pentahydrate.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A crystallization pool unloading control structure for recycling copper-containing etching waste liquid to produce copper sulfate pentahydrate comprises a crystallization pool body for recycling copper-containing etching waste liquid, and a discharge port is provided on the crystallization pool body, and the crystallization pool body is provided with:
[0007] A material guide chute, which is fixedly connected to the bottom end of the crystallization pool body and is connected to the discharge port;
[0008] A cylinder, wherein the cylinder is fixedly mounted at the bottom end of the material guide slideway, and the output end of the cylinder extends into the material guide slideway through a dynamic sealing structure;
[0009] A crushing mechanism is arranged on the output end of the cylinder and is rotatably connected to the material guide slideway. The crushing mechanism is driven by the cylinder and is used to crush the crystals produced in the main body of the crystallization pool.
[0010] Preferably, the bottom end of the crystallization pool body is inclined toward the discharge port.
[0011] Preferably, the material guiding chute is arranged to be inclined downward, one end of the material guiding chute is arranged to be closed, and the other end of the material guiding chute is arranged to be open.
[0012] Preferably, the crushing mechanism comprises:
[0013] A threaded rod, wherein the threaded rod is fixedly connected to the output end of the cylinder;
[0014] A connecting rod, the connecting rod is rotatably mounted on the connecting portion between the material guide slideway and the material outlet;
[0015] A threaded sleeve and a crushing blade, wherein the threaded sleeve is threadedly connected to the threaded rod, and the bottom end of the threaded sleeve is fixedly connected to the connecting rod, and the crushing blade is fixedly connected to the threaded sleeve;
[0016] A crushing cone, the crushing cone is fixedly connected to the top end of the threaded rod;
[0017] The telescopic dust cover is provided with two telescopic dust covers, and the two telescopic dust covers are respectively fixedly arranged between the material guide slideway and the bottom end of the threaded cover and between the top end of the threaded cover and the bottom end of the crushing cone, and the threaded rod and the output end of the cylinder are sleeved on the telescopic dust cover.
[0018] Preferably, a guide ring groove is provided on the material guiding slideway, and a guide sliding block fixedly connected to the connecting rod is slidably sleeved in the guide ring groove.
[0019] Preferably, a plurality of hemispherical protrusions are fixedly provided on the outer wall of the crushing cone, the upper end of the crushing cone is a cone structure arranged upward, and the lower end of the crushing cone is a cone structure arranged downward.
[0020] Compared with the prior art, the utility model has the following advantages:
[0021] 1. In the utility model, the threaded rod is driven by a cylinder to perform reciprocating lifting and lowering, and the threaded rod drives the crushing cone to squeeze and crush the crystals at the bottom of the crystallization pool body. The threaded rod drives the crushing blade to rotate through the threaded sleeve, and the crushing blade performs secondary crushing on the crystals, so as to avoid blockage of the discharge port caused by excessive crystals. Compared with the manual cleaning of the prior art, this technical solution is driven by a cylinder, which helps to improve the crushing efficiency of the crystals.
[0022] 2. The utility model is provided with corresponding telescopic dust covers between the material guide slide and the bottom end of the threaded sleeve and between the top end of the threaded sleeve and the bottom end of the crushing cone. The telescopic dust covers are used to protect the threaded rod to prevent the threads on the threaded rod from being damaged when the crystals are discharged. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1This is a schematic diagram of the structure of the crystallization pool unloading control structure for recycling copper-containing etching waste liquid to produce copper sulfate pentahydrate proposed by the utility model;
[0024] Figure 2 It is a side sectional view of the discharge control structure of the crystallization pool for recycling copper-containing etching waste liquid to produce copper sulfate pentahydrate proposed by the utility model;
[0025] Figure 3 A is a partial enlarged structural schematic diagram of a crystallization pool unloading control structure for recycling copper-containing etching waste liquid to produce copper sulfate pentahydrate proposed by the utility model;
[0026] Figure 4 The utility model provides a schematic diagram of the connection structure of the crushing cone and the telescopic dust cover of the crystallization pool unloading control structure for recycling copper-containing etching waste liquid to produce copper sulfate pentahydrate.
[0027] In the figure: 1. Crystallization pool body; 2. Discharge port; 3. Material guide slide; 4. Cylinder; 5. Threaded rod; 6. Connecting rod; 7. Threaded sleeve; 8. Crushing blade; 9. Crushing cone; 10. Telescopic dust cover. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0029] Reference Figure 1-Figure 4 The crystallization pool unloading control structure for recycling copper-containing etching waste liquid to produce copper sulfate pentahydrate includes a crystallization pool body 1 for recycling copper-containing etching waste liquid, and a discharge port 2 is provided on the crystallization pool body 1. The bottom end of the crystallization pool body 1 is inclined toward the discharge port 2, so that the material to be discharged can enter the discharge port 2 under the traction of gravity. The crystallization pool body 1 is provided with a material guide slide 3, a cylinder 4 and a crushing mechanism. The specific components are as follows:
[0030] Reference Figure 2 The guide chute 3 is fixedly connected to the bottom end of the crystallization pool body 1, and the guide chute 3 is connected to the discharge port 2. The guide chute 3 is tilted downward. By tilting the bottom end of the guide chute 3, the material can be quickly discharged under the traction of gravity when entering the guide chute 3. One end of the guide chute 3 is closed, and the other end of the guide chute 3 is open;
[0031] The cylinder 4 is fixedly installed at the bottom end of the material guide slide 3, and the output end of the cylinder 4 extends into the material guide slide 3 through a dynamic sealing structure. It should be noted that the dynamic sealing structure is a well-known technology, so it will not be described in detail. The dynamic sealing structure can prevent the cylinder 4 from affecting the sealing of the material guide slide 3 during the telescopic movement.
[0032] The crushing mechanism is arranged on the output end of the cylinder 4 and is rotatably connected to the material guide slide 3. The crushing mechanism is driven by the cylinder 4 and is used to crush the crystals produced in the crystallization pool body 1.
[0033] Reference Figure 2 With attached Figure 3 , the further implementation method is as follows: the crushing mechanism includes a threaded rod 5, a connecting rod 6, a threaded sleeve 7, a crushing blade 8, a crushing cone 9 and a telescopic dust cover 10, and the specific components are as follows:
[0034] The threaded rod 5 is fixedly connected to the output end of the cylinder 4;
[0035] The connecting rod 6 is rotatably mounted on the connecting portion of the material guide slideway 3 and the material outlet 2. A guide ring groove is provided on the material guide slideway 3. A guide slider fixedly connected to the connecting rod 6 is slidably sleeved in the guide ring groove. The guide ring groove is provided so that the guide slider can be guided and limited by the guide ring groove. Therefore, the guide slider can only move circumferentially in the guide ring groove, so that the connecting rod 6 fixedly connected to the guide slider can move circumferentially.
[0036] The threaded sleeve 7 is threadedly connected to the threaded rod 5, and the bottom end of the threaded sleeve 7 is fixedly connected to the connecting rod 6, and the crushing blade 8 is fixedly connected to the threaded sleeve 7. A sealing valve is provided between the discharge port 2 and the threaded sleeve 7 to prevent leakage when the crystallization pool body 1 is in operation. It should be noted that: the threaded sleeve 7 is fixedly connected to the connecting rod 6, so the threaded sleeve 7 is restricted by the connecting rod 6 and cannot move in the vertical direction. The vertical movement of the threaded rod 5 is used to drive the threaded sleeve 7 to rotate, so that the crushing blade 8 can crush the crystals in the discharge port 2 to prevent the crystals from being blocked in the discharge port 2;
[0037] Reference Figure 4 The crushing cone 9 is fixedly connected to the top of the threaded rod 5. The outer wall of the crushing cone 9 is fixedly provided with a plurality of hemispherical protrusions. The protrusions are provided so that the crushing cone 9 is in point contact with the crystal, which reduces the force-bearing area of the crystal and helps to improve the crushing efficiency of the crushing cone 9. The upper end of the crushing cone 9 is a cone structure arranged upward, and the lower end of the crushing cone 9 is a cone structure arranged downward. Through the cone structure at the upper end, the crystal falling onto the crushing cone 9 can fall under the traction of gravity.
[0038] Two telescopic dust covers 10 are provided, and the two telescopic dust covers 10 are respectively fixedly arranged between the material guide slide 3 and the bottom end of the threaded sleeve 7 and between the top end of the threaded sleeve 7 and the bottom end of the crushing cone 9. The threaded rod 5 and the output end of the cylinder 4 are sleeved on the telescopic dust covers 10. The telescopic dust covers 10 are used to protect the threaded rod 5 and the output end of the cylinder 4 to avoid direct collision between the threaded rod 5 or the output end of the cylinder 4 and the crystal, thereby preventing damage to both, which helps to extend the service life of the threaded rod 5 and the cylinder 4.
[0039] The functional principle of the utility model can be explained through the following operation modes:
[0040] When the crystals need to be crushed and unloaded in the crystallization pool for producing copper sulfate pentahydrate by recycling copper-containing etching waste liquid, the cylinder 4 is started to drive the threaded rod 5 to perform vertical lifting and lowering, and the threaded rod 5 drives the crushing cone 9 to perform vertical lifting and lowering, and the crushing cone 9 squeezes and crushes the crystals at the bottom end of the crystallization pool body 1, so that the crystals can enter the discharge port 2 under the traction of gravity. In the process of vertical lifting and lowering, the threaded rod 5 drives the threaded sleeve 7 to rotate, and the threaded sleeve 7 drives the connecting rod 6 to rotate, and the connecting rod 6 drives the guide slider to perform circumferential movement in the guide ring groove, and the threaded sleeve 7 drives the crushing blade 8 to rotate, and the crushing blade 8 performs secondary crushing on the crystals, so that the crystals are discharged through the guide slide 3.
[0041] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A crystallization pool unloading control structure for recycling copper-containing etching waste liquid to produce copper sulfate pentahydrate, comprising a crystallization pool body (1) for recycling copper-containing etching waste liquid, and a discharge port (2) is provided on the crystallization pool body (1), characterized in that: The crystallization pool body (1) is provided with: A material guide slide (3), wherein the material guide slide (3) is fixedly connected to the bottom end of the crystallization pool body (1), and the material guide slide (3) is connected to the discharge port (2); A cylinder (4), wherein the cylinder (4) is fixedly mounted at the bottom end of the material guide slideway (3), and the output end of the cylinder (4) extends into the material guide slideway (3) through a dynamic sealing structure; A crushing mechanism is arranged on the output end of the cylinder (4) and is rotatably connected to the material guide slideway (3). The crushing mechanism is driven by the cylinder (4) and is used to crush the crystals produced in the crystallization pool body (1).
2. The crystallization pool unloading control structure for recycling copper-containing etching waste liquid to produce copper sulfate pentahydrate according to claim 1, characterized in that: The bottom end of the crystallization pool body (1) is inclined toward the discharge port (2).
3. The crystallization pool unloading control structure for recycling copper-containing etching waste liquid to produce copper sulfate pentahydrate according to claim 1, characterized in that: The material guiding slideway (3) is arranged to be inclined downward, one end of the material guiding slideway (3) is arranged to be closed, and the other end of the material guiding slideway (3) is arranged to be open.
4. The crystallization pool unloading control structure for recycling copper-containing etching waste liquid to produce copper sulfate pentahydrate according to claim 1, characterized in that: The crushing mechanism comprises: A threaded rod (5), wherein the threaded rod (5) is fixedly connected to the output end of the cylinder (4); A connecting rod (6), wherein the connecting rod (6) is rotatably mounted on a portion where the material guide slideway (3) and the material outlet (2) are connected; A threaded sleeve (7) and a crushing blade (8), wherein the threaded sleeve (7) is threadedly connected to the threaded rod (5), and the bottom end of the threaded sleeve (7) is fixedly connected to the connecting rod (6), and the crushing blade (8) is fixedly connected to the threaded sleeve (7); A crushing cone (9), wherein the crushing cone (9) is fixedly connected to the top end of the threaded rod (5); A telescopic dust cover (10), wherein two telescopic dust covers (10) are provided, and the two telescopic dust covers (10) are respectively fixedly arranged between the material guide slideway (3) and the bottom end of the threaded cover (7) and between the top end of the threaded cover (7) and the bottom end of the crushing cone (9), and the threaded rod (5) and the output end of the cylinder (4) are sleeved on the telescopic dust cover (10).
5. The crystallization pool unloading control structure for recycling copper-containing etching waste liquid to produce copper sulfate pentahydrate according to claim 4, characterized in that: The material guide slideway (3) is provided with a guide ring groove, and a guide sliding block fixedly connected to the connecting rod (6) is slidably sleeved in the guide ring groove.
6. The crystallization pool unloading control structure for recycling copper-containing etching waste liquid to produce copper sulfate pentahydrate according to claim 4, characterized in that: The outer wall of the crushing cone (9) is fixedly provided with a plurality of hemispherical protrusions, the upper end of the crushing cone (9) is a cone structure arranged upward, and the lower end of the crushing cone (9) is a cone structure arranged downward.