Sandstone separator

By introducing temporary storage buckets and discharge pipes into the sand and gravel separator, the flow rate of sand and gravel is controlled, and the blockage problem caused by the fast feeding speed of the sand and gravel separator is solved, and the operating efficiency and stability of the equipment are improved.

CN222491383UActive Publication Date: 2025-02-18CHENGDU XINHAO DINGSHENG BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421252133.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-18
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

When the sand and gravel separator pours into sand and gravel, due to the fast feeding speed, it is easy to cause sand and gravel accumulation and equipment blockage.

Method used

A sand and gravel separator is designed, using a combination of a temporary storage bucket and a discharge pipe to partially store the sand and gravel through the temporary storage bucket, and the sand and gravel flow rate is controlled through the valve to prevent entering the feed trough too quickly.

Benefits of technology

It effectively avoids the blockage problem caused by excessive sand and gravel flow rate, and improves the operating efficiency and stability of the sand and gravel separator.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sand and stone separator, and relates to the technical field of sand and stone separation, the sand and stone separator comprises a feeding groove and a stirring separator, the feeding groove is fixedly connected to the stirring separator, the stirring separator is provided with a temporary storage hopper, the bottom wall of the temporary storage hopper is provided with a discharging pipe, one end of the discharging pipe is fixedly communicated with the temporary storage hopper, and the other end of the discharging pipe is fixedly communicated with the stirring separator. The other end of the discharging pipe is located above the feeding groove, and the discharging pipe is provided with a valve used for controlling the flowing speed of gravel. The speed of gravel entering the feeding groove is controlled, and it is prevented to a certain extent that a large amount of gravel rushes into the feeding groove in a short time to cause blockage.
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Description

Technical Field

[0001] The present application relates to the technical field of sand and gravel separation, and in particular to a sand and gravel separator. Background Art

[0002] The sand and gravel separator is a kind of equipment used for fine screening of sand and stone. The sand and gravel separator is mainly composed of a feed trough and a mixing separator. In traditional work, the sand and gravel are poured into the feed trough, and then pass through the feed trough and enter the mixing separator for separation.

[0003] When pouring sand and gravel, workers use trucks to pour materials into the feed trough of the sand and gravel separator. Due to the fast speed, they are easily accumulated in the feed trough, causing blockage of the sand and gravel separator. Utility Model Content

[0004] In order to solve the problem that when sand and gravel are poured into the separator, the sand and gravel easily cause the sand and gravel separator to be blocked due to the fast feeding speed, the present application provides a sand and gravel separator.

[0005] The present application provides a sand and gravel separator, which adopts the following technical solution:

[0006] A sand and gravel separator comprises a frame, a feed trough and a stirring separator, wherein the feed trough is fixedly connected to the stirring separator, and is characterized in that a temporary storage bucket is arranged on the frame, a discharge pipe for conveying sand and gravel into the feed trough is arranged at the bottom of the temporary storage bucket, and the discharge pipe is provided with a valve for controlling the flow rate of sand and gravel.

[0007] By adopting the above technical solution, when pouring sand and gravel, the temporary storage bucket can store part of the sand and gravel, which to a certain extent prevents the sand and gravel from flowing into the feed trough too fast, causing the sand and gravel to block the mixing separator.

[0008] Furthermore, the frame includes a mounting platform and a load-bearing column, the mounting platform is fixedly arranged on the load-bearing column, the temporary storage bucket is fixedly arranged on the mounting platform, and the mounting platform is provided with a cleaning mechanism for cleaning the temporary storage bucket.

[0009] By adopting the above technical solution, when pouring sand and gravel into the temporary storage bucket, due to the heavy weight of the sand and gravel, in order to prevent the temporary storage bucket from having insufficient load capacity, it is necessary to increase the load-bearing capacity of the temporary storage bucket. By setting up a mounting platform, the load-bearing capacity of the temporary storage bucket is increased so that it can temporarily store a certain amount of sand and gravel without being damaged due to excessive load-bearing. At the same time, a cleaning mechanism is provided on the mounting platform to clean the temporary storage bucket.

[0010] Furthermore, the cleaning mechanism includes a brush plate, a cleaning plate and a driving assembly. The cleaning plate is arranged parallel to the inner wall of the temporary storage bucket. The brush plate is located on the cleaning plate close to the inner wall of the temporary storage bucket. The driving assembly is used to drive the cleaning plate to perform circular motion around the temporary storage bucket.

[0011] By adopting the above technical solution, when cleaning the inner wall of the temporary storage bucket, the cleaning plate is rotated close to the inner wall of the temporary storage bucket, and the cleaning plate is driven to rotate in the temporary storage bucket by the driving component. The brush plate brushes the inner wall of the temporary storage bucket to clean the inner wall of the temporary storage bucket and prevent sand and gravel from remaining on the inner wall.

[0012] Furthermore, the cleaning plate is provided with a slot, and an insert block is provided on the side wall of the brush plate away from the temporary storage bucket, the insert block is slidably connected to the slot, and a plurality of bristles abutting the inner wall of the temporary storage bucket are provided on the side of the brush plate away from the insert block, and the cleaning plate is provided with a limiting portion for preventing the insert block from falling off.

[0013] By adopting the above technical solution, when the cleaning plate cleans the inner wall of the temporary storage bucket, the bristles will be worn. At this time, the brush plate needs to be replaced. When the bristles are worn to the point that they cannot perform cleaning work normally, the brush plate is taken out and replaced, and a new brush plate is inserted into the installation groove.

[0014] Furthermore, the driving assembly includes a gear ring, a rotating gear and a driving part. The gear ring is rotatably sleeved in the temporary storage bucket. The gear ring is fixed with a connecting block, which is connected to one end of the cleaning plate. The rotating gear is meshed with the gear ring, and the driving part is used to drive the rotating gear ring to rotate.

[0015] By adopting the above technical solution, during the process of cleaning the inner wall of the temporary storage bucket, the driving part is used to drive the gear ring to rotate, and the gear ring drives the connecting rod and the cleaning plate to rotate synchronously, so that the brush plate can brush and clean the inner wall, thereby cleaning the inner wall of the temporary storage bucket to a certain extent.

[0016] Furthermore, an installation groove is provided on the inner wall of the temporary storage bucket, and a protective plate is provided on the installation groove for receiving sand and gravel. The side wall of the protective plate away from the installation groove is flush with the inner wall of the temporary storage bucket, and the side wall of the protective plate abuts against the inner wall of the installation groove. A buffer component is provided in the installation groove for buffering the force applied to the protective plate.

[0017] By adopting the above technical solution, in the process of pouring sand and gravel into the temporary storage bucket, the sand and gravel will hit the inner wall of the temporary storage bucket. A protective plate is set to block the sand and gravel and protect the inner wall of the temporary storage bucket. By setting slots and plug-in plates, the protective plate can be replaced. When the protective plate is damaged, it can be replaced in time, thereby extending the service life of the temporary storage bucket to a certain extent.

[0018] Furthermore, the buffer assembly includes an elastic member and a telescopic rod, the telescopic rod is fixedly arranged on the bottom wall of the mounting groove, the telescopic rod includes an inner rod and a sleeve, the sleeve is slidably sleeved on the inner rod, the sleeve is provided with a limit member for preventing the inner rod from detaching from the sleeve, the inner rod is fixedly connected to the protective plate, and the elastic member is used to drive the baffle to move upward.

[0019] By adopting the above technical solution, the protective plate can be buffered by the telescopic rod and the spring during the process of pouring sand and gravel, which protects the inner wall of the temporary storage bucket to a certain extent, prevents the sand and gravel from causing certain damage to the inner wall of the temporary storage bucket, and at the same time increases the service life of the protective plate to a certain extent.

[0020] Furthermore, the protective plate is provided with a through hole, and a nut is provided at one end of the inner rod passing through the through hole, the nut abuts against a side wall of the protective plate away from the mounting groove, and the inner rod is threadedly connected to the nut.

[0021] By adopting the above technical solution, when the protective plate is severely damaged, the nut is turned to remove the protective plate for replacement, so as to prevent the protective plate from being damaged and unable to hold sand and gravel, and the sand and gravel leaking into the installation groove, causing the material to accumulate in the temporary storage bucket.

[0022] In summary, the present application includes at least one of the following beneficial technical effects:

[0023] 1. This application sets up a temporary storage bucket and uses the temporary storage bucket to store sand and gravel, which to a certain extent avoids directly introducing sand and gravel into the feed trough and causing blockage of the feed trough.

[0024] 2. This application is provided with a cleaning mechanism. When the sand and gravel in the temporary storage bucket are transported, a large amount of sand and gravel residues can be prevented from remaining in the temporary storage bucket. The cleaning mechanism is used to clean the temporary storage bucket, which can prevent the remaining sand and gravel residues in the sand and gravel processing process to a certain extent.

[0025] 3. The present application is provided with a valve to control the flow rate of sand and gravel, thereby preventing excessive flow of sand and gravel in a short period of time, which may cause blockage of the feed trough. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;

[0027] Figure 2 It is a schematic diagram of the structure of the mounting platform of an embodiment of the present application;

[0028] Figure 3 This is a schematic diagram of the cleaning plate structure of an embodiment of the present application;

[0029] Figure 4 is a schematic diagram of a cross-sectional structure of an installation groove in an embodiment of the present application;

[0030] Figure 5 yes Figure 4 Enlarged view of part A in the middle.

[0031] Explanation of the reference numerals in the accompanying drawings: 1. agitator and separator; 2. feed trough; 3. temporary storage bucket; 31. mounting groove; 4. discharge pipe; 5. valve; 6. frame; 61. mounting platform; 62. load-bearing column; 63. gear ring; 64. rotating gear; 65. motor; 651. motor frame; 66. annular groove; 67. circular groove; 68. connecting block; 7. cleaning mechanism; 71. cleaning plate; 711. compression spring; 72. connecting rod; 73. brush plate; 74. bristles; 75. plug block; 76. slot; 8. protective plate; 81. through hole; 9. buffer assembly; 91. spring; 92. telescopic rod; 921. inner rod; 922. sleeve; 923. limit block; 924. limit groove; 93. nut; 94. pressure-resistant plate. DETAILED DESCRIPTION

[0032] The following is combined with Figure 1-5 This application is described in further detail.

[0033] The embodiment of the present application discloses a sand and gravel separator.

[0034] refer to Figure 1 A sand and gravel separator comprises a frame 6, a feed trough 2 and a stirring separator 1, wherein the feed trough 2 is fixedly connected to the stirring separator 1, a temporary storage bucket 3 is arranged on the frame 6, a feed pipe 4 for conveying sand and gravel into the feed trough 2 is arranged at the bottom of the temporary storage bucket 3, and a valve 5 for controlling the flow rate of sand and gravel is arranged on the feed pipe 4. The frame 6 comprises a mounting platform 61 and a bearing column 62, the mounting platform 61 is fixedly arranged on the bearing column 62, the temporary storage bucket 3 is fixedly arranged on the mounting platform 61, and the mounting platform 61 is provided with a cleaning mechanism 7 for cleaning the temporary storage bucket 3.

[0035] In this embodiment, the feed trough 2 is configured to be funnel-shaped, which has a certain buffering effect on the entry of sand and gravel. The valve 5 is configured to be a gate valve, and the amount of sand and gravel flowing in is controlled by the degree of opening and closing of the gate valve. The mounting platform 61 is provided with four load-bearing columns 62 for bearing weight, so that it can bear more sand and gravel. The load-bearing columns 62 increase the layer bearing capacity of the mounting platform 61.

[0036] refer to Figure 2The mounting platform 61 is provided with a cleaning mechanism 7 for cleaning the temporary storage bucket 3. The cleaning mechanism 7 includes a cleaning plate 71 and a driving assembly. The side wall of the cleaning plate 71 is provided with a brush plate 73 for brushing the inner wall of the temporary storage bucket 3. The inner wall of the temporary storage bucket 3 is provided with a mounting groove 31. In this embodiment, a connecting rod 72 is provided between the connecting block 68 and the cleaning plate 71. The connecting rod 72 is fixedly connected to the connecting block 68. The connecting rod 72 is hinged to the cleaning plate 71. Two compression springs 711 are provided at the hinge. The compression springs 711 are respectively located on both sides of the cleaning plate 71. When the cleaning rod moves along the inner wall of the temporary storage bucket 3, the spring 91 can buffer the force between the cleaning plate 71 and the connecting rod 72, and to a certain extent prevent the cleaning rod from breaking due to the force between the cleaning rod and the connecting rod 72.

[0037] refer to Figure 2 The driving assembly includes a gear ring 63, a rotating gear 64 and a driving part. The gear ring 63 is rotatably sleeved on the temporary storage bucket 3. The gear ring 63 is fixedly provided with a connecting block 68, which is connected to one end of the cleaning plate 71. The rotating gear 64 meshes with the gear ring 63. The driving part is used to drive the rotating gear ring 63 to rotate. In this embodiment, the driving part is set as a motor 65. The mounting platform 61 is provided with a motor frame 651 for mounting the motor 65, which prevents the output end of the motor 65 from being unstable during the rotation process to a certain extent. The gear ring 63 is provided with a connecting block 68, which is fixedly connected to the cleaning plate 71. The mounting platform 61 is provided with an annular groove 66 and a circular groove 67 connected to the annular groove 66. The gear ring 63 is installed in the annular groove 66. The output end of the motor 65 is fixedly provided with a rotating gear 64, which is located in the circular groove 67 and meshes with the gear ring 63.

[0038] refer to Figure 3 The cleaning plate 71 is provided with a slot 76 along the length direction, and the side wall of the brush plate 73 away from the temporary storage bucket 3 is provided with an insert block 75 along the length direction. The insert block 75 is slidably connected with the slot 76. The side of the brush plate 73 away from the insert block 75 is provided with a plurality of bristles 74 that abut against the inner wall of the temporary storage bucket 3. The cleaning plate 71 is provided with a limiting part for preventing the insert block 75 from falling off. In this embodiment, the limiting part is set as a screw rod, which is threadedly connected to the brush plate 73 and the cleaning plate 71, and the slot 76 is set as a dovetail groove. In other embodiments, it can be a T-shaped groove, etc. The insert block 75 is set as a dovetail guide rail that matches the dovetail groove. The dovetail groove and the dovetail guide rail are used for sliding connection, which not only realizes the replacement of the brush plate 73, but also has stability during the movement and is not easy to fall off.

[0039] refer to Figure 2The inner wall of the temporary storage bucket 3 is provided with a mounting groove 31, and the mounting groove 31 is provided with a protective plate 8 for receiving sand and gravel. The side wall of the protective plate 8 away from the mounting groove 31 is flush with the inner wall of the temporary storage bucket 3, and the side wall of the protective plate 8 abuts against the inner wall of the mounting groove 31. The mounting groove 31 is provided with a buffer component 9 for buffering the force of the protective plate 8. In this embodiment, the area of ​​the protective plate 8 is at least one-sixth of the area of ​​the inner wall of the temporary storage bucket 3, so as to prevent the protective plate 8 from failing to receive sand and gravel. The inner wall of the mounting groove 31 and the side wall of the protective plate 8 are set as smooth surfaces, which to a certain extent prevents the protective plate 8 from being worn during the sliding process of the inner wall of the mounting groove 31.

[0040] refer to Figure 4 as well as Figure 5 The buffer assembly 9 includes an elastic member and a telescopic rod 92. The telescopic rod 92 is fixedly arranged on the bottom wall of the installation groove 31. The telescopic rod 92 includes an inner rod 921 and a sleeve 922. The sleeve 922 is slidably sleeved on the inner rod 921. The sleeve 922 is provided with a stopper for preventing the inner rod 921 from being separated from the sleeve 922. The inner rod 921 is fixedly connected to the protective plate 8. The elastic member is used to drive the baffle to move upward. The protective plate 8 is provided with a through hole 81. One end of the inner rod 921 passing through the through hole 81 is provided with a nut 93. The nut 93 abuts against the side wall of the protective plate 8 away from the installation groove 31. The inner rod 921 is threadedly connected to the nut 93.

[0041] In this embodiment, the elastic member is set as a spring 91. When pouring sand and gravel into the temporary storage bucket 3, the material is discharged at the protection plate 8. During the material discharge process, the protection plate 8 is forced to move downward. During this process, the side wall of the protection plate 8 abuts against the inner wall of the installation groove 31 to prevent sand and gravel from entering the installation groove 31. The limiting member is set as a limiting block 923. The inner rod 921 is fixedly connected to the limiting block 923. The inner wall of the sleeve 922 is provided with a limiting groove 924. The limiting block 923 passes through the limiting groove 924. It is slidably connected to the sleeve 922, and the limit groove 924 is a closed structure near one end of the protective plate 8. When the limit block 923 slides along the limit groove 924, the limit block 923 is prevented from sliding out of the inner wall range of the sliding sleeve. A pressure-resistant plate is provided on the bottom wall of the protective plate 8, and the inner rod 921 is passed through the pressure-resistant plate. The pressure-resistant plate prevents excessive pressure between the inner rod 921 and the protective plate 8. The spring 91 is sleeved on the sleeve, and one end of the spring 91 abuts against the bottom wall of the mounting groove 31, and the other end abuts against the pressure-resistant plate.

[0042] The implementation principle of a sand and gravel separator in the embodiment of the present application is as follows: during the process of pouring sand and gravel, the temporary storage bucket 3 performs buffer storage on a part of the sand and gravel, to a certain extent preventing a large amount of sand and gravel from entering the feed trough 2 in a short time. When pouring, the sand and gravel are poured toward the protective plate 8, and the protective plate 8 moves downward after receiving the impact, and the spring 91 is compressed to buffer the force above, and the sand and gravel reaches the outlet below the feed trough 4 after passing through the feed pipe 4 downward. When pouring sand and gravel into the temporary storage bucket 3, if the speed of the sand and gravel entering the feed trough 2 is too fast at this time, the valve 5 is used to change the sand and gravel circulation speed, and the temporary storage bucket 3 can store a part of the sand and gravel at the same time, so as to prevent the sand and gravel from entering the feed trough 2 too fast, and to a certain extent prevent the mixing separator 1 from being blocked due to excessive sand and gravel flowing in a short time.

[0043] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A sand and gravel separator, comprising a frame (6), a feed trough (2) and a stirring separator (1), wherein the feed trough (2) is fixedly connected to the stirring separator (1), characterized in that: The frame (6) is provided with a temporary storage bucket (3), the bottom of which is provided with a feed pipe (4) for conveying sand and gravel into the feed trough (2), and the feed pipe (4) is provided with a valve (5) for controlling the flow rate of sand and gravel.

2. A sand and gravel separator according to claim 1, characterized in that: The frame (6) comprises a mounting platform (61) and a load-bearing column (62); the mounting platform (61) is fixedly arranged on the load-bearing column (62); the temporary storage bucket (3) is fixedly arranged on the mounting platform (61); and the mounting platform (61) is provided with a cleaning mechanism (7) for cleaning the temporary storage bucket (3).

3. A sand and gravel separator according to claim 2, characterized in that: The cleaning mechanism (7) comprises a brush plate (73), a cleaning plate (71) and a driving assembly. The cleaning plate (71) is arranged parallel to the inner wall of the temporary storage bucket (3). The brush plate (73) is located on the cleaning plate (71) close to the inner wall of the temporary storage bucket (3). The driving assembly is used to drive the cleaning plate (71) to perform a circular motion around the temporary storage bucket (3).

4. A sand and gravel separator according to claim 3, characterized in that: The cleaning plate (71) is provided with a slot (76); an insert block (75) is provided on the side wall of the brush plate (73) away from the temporary storage bucket (3); the insert block (75) is slidably connected to the slot (76); a plurality of bristles (74) are provided on the side of the brush plate (73) away from the insert block (75) for contacting the inner wall of the temporary storage bucket (3); and the cleaning plate (71) is provided with a limiting portion for preventing the insert block (75) from falling off.

5. A sand and gravel separator according to claim 4, characterized in that: The driving assembly comprises a gear ring (63), a rotating gear (64) and a driving part. The gear ring (63) is rotatably sleeved on the temporary storage bucket (3). The gear ring (63) is fixedly provided with a connecting block (68). The connecting block (68) is connected to one end of the cleaning plate (71). The rotating gear (64) is meshed with the gear ring (63). The driving part is used to drive the rotating gear ring (63) to rotate.

6. A sand and gravel separator according to claim 5, characterized in that: The inner wall of the temporary storage bucket (3) is provided with a mounting groove (31), the mounting groove (31) is provided with a protective plate (8) for receiving sand and gravel, the side wall of the protective plate (8) away from the mounting groove (31) is flush with the inner wall of the temporary storage bucket (3), the side wall of the protective plate (8) is in contact with the inner wall of the mounting groove (31), and a buffer component (9) for buffering the force applied to the protective plate (8) is provided in the mounting groove (31).

7. A sand and gravel separator according to claim 6, characterized in that: The buffer assembly (9) comprises an elastic member and a telescopic rod (92), wherein the telescopic rod (92) is fixedly arranged on the bottom wall of the mounting groove (31), the telescopic rod (92) comprises an inner rod (921) and a sleeve (922), the sleeve (922) is slidably sleeved on the inner rod (921), the sleeve (922) is provided with a stopper for preventing the inner rod (921) from detaching from the sleeve (922), the inner rod (921) is fixedly connected to the protective plate (8), and the elastic member is used to drive the baffle to move upward.

8. A sand and gravel separator according to claim 7, characterized in that: The protective plate (8) is provided with a through hole (81), and one end of the inner rod (921) passing through the through hole (81) is provided with a nut (93), the nut (93) abuts against a side wall of the protective plate (8) away from the mounting groove (31), and the inner rod (921) is threadedly connected to the nut (93).