Concrete circulation automatic curing device

Abstract

The utility model discloses a concrete circulation automation maintenance device, relates to concrete maintenance equipment technical field, including spray high pressure fog machine, collection pool, spray maintenance support and rainwater collection well, the spray high pressure fog machine is connected with PE pipe, the PE pipe is equidistantly provided with fog nozzle, the spray maintenance support is connected with the rainwater collection well, and the rainwater collection well is connected with the collection pool. The spraying maintenance support is placed on the collection pool, the periphery of the collection pool is provided with a 1% gradient towards the central area, a submersible pump is arranged above the well wall of the rainwater collection well, and a water inlet pipe is connected to the PE pipe. The concrete cover plate can be comprehensively covered and maintained through atomization of the mist making nozzles, the maintenance effect is good, the concrete quality is guaranteed, compared with a traditional water pipe spraying maintenance mode, water sources can be effectively saved through mist spraying maintenance, and the labor maintenance strength can be effectively reduced by setting the equipment maintenance time.

Description

Technical Field

[0001] The utility model relates to the technical field of concrete curing equipment, in particular to a concrete circulation automatic curing device. Background Art

[0002] Precast concrete components are made using a wet molding process, and the molds must be cured together with the components. The components can only be demoulded after they reach initial setting. Currently, concrete parts made by precast concrete plants need to be sprayed for curing.

[0003] Spray curing usually uses a nozzle to spray water into the concrete parts, and the sprayed water will form a "runoff" and flow downward along the vertical structure, so that its utilization is not complete, and the sprayed water does not play a good role in the curing function, resulting in a waste of water resources. To address the above problems, we propose a concrete circulation automatic curing device. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a concrete circulating automatic curing device, which solves the technical problem that spray curing usually uses a sprinkler to spray water into concrete parts, and the sprayed water will form "runoff" and flow downward along the vertical structure, so that its utilization is not thorough, and the sprayed water does not play a good role in the curing function, resulting in a waste of water resources.

[0006] (II) Technical solution

[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0008] A concrete circulation automatic maintenance device comprises a spray high-pressure fog machine, a collection tank, a spray maintenance support and a rainwater collection well, wherein the spray high-pressure fog machine is connected to a PE pipe, and fog nozzles are evenly arranged on the PE pipe, and the spray maintenance support is placed on the collection tank, wherein a slope of 1% is set around the collection tank toward the central area, and a submersible pump is arranged above the wall of the rainwater collection well, and a water inlet pipe is connected to the PE pipe, and the submersible pump is connected to the PE pipe through the water inlet pipe, wherein the spray high-pressure fog machine comprises a water storage tank and a high-pressure main unit, and a prefabricated concrete cover plate is arranged on the upper end of the collection tank, and the prefabricated concrete cover plate is located in the spray maintenance support.

[0009] Preferably, a buckle is provided on the PE pipe, wherein the PE pipe is fixed on the spray curing bracket by the buckle.

[0010] Preferably: a filter screen and a filter faucet are installed on the end of the water inlet of the water storage tank.

[0011] Preferably: a circle of SBS waterproof membrane is arranged in the concrete wall of the rainwater collection well.

[0012] Preferably, the collection pool is surrounded by 10 cm high concrete walls.

[0013] Preferably, the gap between each of the mist-making nozzles is 1.5 m.

[0014] Preferably, a rainwater collection port is arranged at the foot of the four slopes of the collection pool.

[0015] (III) Beneficial effects

[0016] 1. Through the spray high-pressure fog machine, the water in the water storage tank can be drawn out and sprayed onto the concrete components through PE pipes and fog nozzles to achieve the purpose of curing the concrete components. The sprayed water flows into the rainwater collection well through the slope in the collection pool and the rainwater collection port. The rainwater collection well is equipped with a submersible pump. When the equipment is operating, it returns to the water storage tank through the submersible pump, which can realize the recycling of water resources. Through the atomization of the fog nozzle, the concrete cover can be fully covered and maintained, with good maintenance effect, ensuring the quality of concrete. Compared with the traditional water pipe spraying maintenance method, spray maintenance can more effectively save water resources. By setting the equipment maintenance time, the intensity of manual labor maintenance can be effectively reduced.

[0017] 2. PE pipes are arranged according to the spray curing bracket, and fog nozzles are evenly installed on them, which can evenly cure the concrete components in all directions. The spraying adopts the form of atomization. Compared with traditional spraying curing, the atomization curing method is more conducive to saving water resources and the curing is more uniform.

[0018] 3. A filter screen and a filter faucet are installed at the end of the water inlet of the water storage tank. The water is drawn out from the rainwater collection well and double filtered through the filter screen and the filter faucet at the water inlet, which can remove debris and silt, effectively ensure the cleanliness of the water source, and prevent the spray high-pressure fog machine from being blocked. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings.

[0020] Figure 1 This is the overall structural diagram of the utility model concrete circulation automatic curing device;

[0021] Figure 2 This is the structural diagram of the PE pipe of the utility model;

[0022] Figure 3 This is a structural diagram of the utility model spray high pressure fog machine;

[0023] Figure 4 This is a structural diagram of the collection pool of the utility model;

[0024] Figure 5 It is a structural diagram of a rainwater collection well of the utility model.

[0025] Legend: 1. Spray high-pressure fog machine; 11. Fog nozzle; 12. Filter; 13. Water storage tank; 14. High-pressure main unit; 15. Filter faucet; 16. SBS waterproof membrane; 2. Buckle; 21. Water inlet pipe; 3. Precast concrete cover; 4. Collection tank; 5. PE pipe; 6. Spray maintenance bracket; 7. Rainwater collection port; 8. Submersible pump; 9. Rainwater collection well. DETAILED DESCRIPTION

[0026] The embodiment of the present application provides a concrete circulation automatic maintenance device, which effectively solves the problem that spray maintenance usually uses a nozzle to spray water into concrete parts, and the sprayed water will form "runoff" and flow downward along the vertical structure, so that its utilization is not complete, and the sprayed water does not play a good role in the maintenance function, resulting in a waste of water resources. The concrete circulation automatic maintenance device is transported by a spray high-pressure fog machine, and can draw out the water in the water storage tank and spray it onto the concrete components through a PE pipe and a fog nozzle, so as to achieve the purpose of curing the concrete components. The sprayed water flows into the rainwater collection well through the slope in the collection pool and the rainwater collection port. The rainwater collection well is provided with a submersible pump. When the equipment is in operation, it returns to the water storage tank through the submersible pump, so that the recycling of water resources can be realized. The atomization of the mist nozzle can fully cover the concrete cover for maintenance, with good maintenance effect, ensuring the quality of concrete. Compared with the traditional water pipe spraying maintenance method, spray maintenance can more effectively save water. By setting the maintenance time of the equipment, the intensity of manual labor maintenance can be effectively reduced. The PE pipe is arranged according to the spray maintenance bracket, and the mist nozzles are evenly installed on it, which can uniformly maintain the concrete components in all directions. The spray adopts the form of atomization. Compared with the traditional spraying maintenance, the mist maintenance method is more conducive to saving water and the maintenance is more uniform. A filter screen and a filter faucet are installed at the end of the water inlet of the water storage tank. The water flow is drawn out from the rainwater collection well and double filtered through the filter screen and the filter faucet at the water inlet, which can remove debris and silt, effectively ensure the cleanliness of the water source, and prevent the spray high-pressure fog machine from being blocked.

[0027] Embodiment: Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, the technical solution in the embodiment of the present application effectively solves the technical problem that the spray curing usually uses a sprinkler to spray water into the concrete parts, and the sprayed water will form a "runoff" and flow downward along the vertical structure, so that it is not fully utilized, and the sprayed water does not play a good role in the curing function, resulting in a waste of water resources. The overall idea is as follows:

[0028] In view of the problems existing in the prior art, the utility model provides a concrete circulation automatic maintenance device, including a spray high-pressure fog machine 1, a collection pool 4, a spray maintenance bracket 6 and a rainwater collection well 9, the spray high-pressure fog machine 1 is connected to a PE pipe 5, and fog nozzles 11 are evenly arranged on the PE pipe 5, and the spray maintenance bracket 6 is placed on the collection pool 4, wherein a slope of 1% is set around the collection pool 4 toward the central area, a submersible pump 8 is arranged above the wall of the rainwater collection well 9, and a water inlet pipe 21 is connected to the PE pipe 5, and the submersible pump 8 is connected to the PE pipe 5 through the water inlet pipe 21. The spray high-pressure fog machine 1 includes a water storage tank 13 and a high-pressure main unit 14, and a prefabricated concrete cover plate 3 is arranged on the upper end of the collection pool 4. 3 is located in the spray curing bracket 6, a buckle 2 is provided on the PE pipe 5, wherein the PE pipe 5 is fixed on the spray curing bracket 6 by the buckle 2, a filter screen 12 and a filter tap 15 are installed at the end of the water inlet of the water storage tank 13, a circle of SBS waterproof membrane 16 is provided in the concrete wall of the rainwater collection well 9, a 10cm high concrete wall is provided around the collection pool 4, the gap between each fog nozzle 11 is 1.5m, a rainwater collection port 7 is provided at the foot of the slope on all four sides of the collection pool 4, before pouring the collection pool 4, after the plain soil is compacted, a cloth and a film are laid for anti-seepage treatment, and then C25 concrete is used for pouring, and after the concrete strength reaches 75%, 2cm waterproof mortar is used to plaster the surface in the pool to achieve anti-seepage effect The collection pool 4 has a concrete floor thickness of 10 cm and a wall thickness of 10 cm. A 1% slope is reserved from the four sides of the collection pool 4 to the center. Two PE pipes 5 with an outer diameter of 4 cm are pre-buried between the rainwater collection port 7 and the rainwater collection well 9 in the collection pool 4 to facilitate the maintenance water and rainwater to flow to the rainwater collection well 9 through the rainwater collection port 7. Before pouring the rainwater collection well 9, the plain soil must be compacted first, and then the formwork is supported to place the SBS waterproof membrane 16 in the center of the formwork and after reinforcement, C25 concrete is poured. After the concrete strength reaches 75%, 2 cm waterproof mortar is used in the pool to plaster the surface. SBS waterproof membrane is set in the wall of the rainwater collection well 9 and waterproof mortar is used to plaster the surface to reduce water loss. Loss, to ensure the water storage capacity of the rainwater collection well 9, the concrete wall thickness of the rainwater collection well 9 is 10cm, the bottom plate thickness is 10cm, the end of the water inlet of the water storage tank 13 is installed with a filter 12 and a filter tap 15, the water flow is drawn from the rainwater collection well 9 through the filter 12 and the filter tap 15 at the water inlet for double filtration, which can remove debris and silt, effectively ensure the cleanliness of the water source, and prevent the spray high-pressure fog machine 1 from being blocked. The spray maintenance bracket 6 is 6.5m long, 2.5m wide, and 2.5m high. It is welded with 10*10cm square steel and is used to lay the spray PE pipe 5. The PE pipe 5 and the spray maintenance bracket 6 are fixed with a buckle 2. The setting interval of the buckle 2 is 50cm. The fog nozzles 11 are evenly arranged on the PE pipe 5, and the installation interval is 1.5m, the water is purified by the high-pressure main unit 14 of the spray high-pressure fog machine 1, and pressurized to more than 4.5Mpa by the plunger pump, and then the high-pressure water is impacted by the fog nozzle 11 through the PE pipe 5 to change the jet cross-sectional velocity distribution, so that large particles of water droplets are broken and atomized into small particles. Under the action of aerodynamic force, the small particles of water droplets are further broken and atomized into countless "fine mist" with a diameter of 10 to 20 microns, which has achieved the effect of atomization spray maintenance. The PE pipe 5 is arranged according to the spray maintenance bracket 6, and the fog nozzles 11 are evenly installed on it, which can uniformly maintain the concrete components in all directions. The spray adopts the form of atomization. Compared with the traditional spray maintenance, the atomization maintenance method is more conducive to saving water resources and more uniform maintenance. The spray high-pressure fog machine 1 can set the working time, which can effectively guarantee the maintenance needs of concrete components. This setting can effectively reduce Low labor intensity. The concrete components made by the prefabrication plant are placed on the collection pool 4. The water is transported by the spray high-pressure fog machine 1. The water in the water storage tank 13 can be drawn out and sprayed on the concrete components through the PE pipe 5 and the fog nozzle 11 to achieve the purpose of curing the concrete components. The sprayed water flows into the rainwater collection well 9 through the slope in the collection pool 4 and the rainwater collection port 7. The rainwater collection well 9 is provided with a submersible pump 8. When the equipment is in operation, the water flows back to the water storage tank 13 through the submersible pump 8, which can realize the recycling of water resources. Through the atomization of the fog nozzle 11, the concrete cover plate can be fully covered for maintenance, with good maintenance effect and guaranteed concrete quality. Compared with the traditional water pipe spraying maintenance method, spray maintenance can more effectively save water. By setting the equipment maintenance time, the labor intensity of maintenance can be effectively reduced.

[0029] Working principle:

[0030] The first step is that before pouring the collection pool 4, after the plain soil is compacted, a cloth and a membrane are laid for anti-seepage treatment, and then C25 concrete is used for pouring. After the concrete strength reaches 75%, 2cm waterproof mortar is used to plaster the surface in the pool to achieve an anti-seepage effect and reduce water loss. The thickness of the bottom plate concrete of the collection pool 4 is 10cm, and the thickness of the wall is 10cm. A 1% slope is reserved from the surroundings of the collection pool 4 to the center. Two PE pipes 5 with an outer diameter of 4cm are pre-buried between the rainwater collection port 7 and the rainwater collection well 9 in the collection pool 4, so that maintenance water and rainwater can flow to the rainwater collection well 9 through the rainwater collection port 7;

[0031] The second step is that before pouring the rainwater collection well 9, the plain soil must be compacted first, and then the formwork is supported to place the SBS waterproof membrane 16 in the center of the formwork and reinforced, and then C25 concrete is poured. After the concrete strength reaches 75%, 2cm waterproof mortar is used to plaster the surface in the pool. The SBS waterproof membrane is set in the wall of the rainwater collection well 9 and the waterproof mortar is used to plaster the surface to reduce water loss and ensure the water storage capacity of the rainwater collection well 9. The concrete wall thickness of the rainwater collection well 9 is 10cm and the bottom plate thickness is 10cm;

[0032] In the third step, a filter screen 12 and a filter tap 15 are installed at the end of the water inlet of the water storage tank 13. Water is drawn from the rainwater collection well 9 and double filtered through the filter screen 12 and the filter tap 15 at the water inlet, which can remove debris and silt, effectively ensure the cleanliness of the water source, and prevent the spray high-pressure fog machine 1 from being blocked;

[0033] The fourth step is that the spray maintenance bracket 6 is 6.5m long, 2.5m wide and 2.5m high. It is welded with 10*10cm square steel and is used to lay the spray PE pipe 5. The PE pipe 5 and the spray maintenance bracket 6 are fixed with buckles 2. The setting interval of the buckles 2 is 50cm. The mist nozzles 11 are evenly arranged on the PE pipe 5 with a setting interval of 1.5m. The water is purified by the high-pressure main unit 14 of the spray high-pressure fog machine 1 and pressurized to more than 4.5Mpa by the plunger pump. Then, the high-pressure water is impacted by the mist nozzle 11 through the PE pipe 5 to change the jet cross-sectional velocity distribution, so that large particles of water droplets are broken and atomized into small particles. Under the action of aerodynamic force, the small particles of water droplets are further broken and atomized into countless "fine mist" with a diameter of 10 to 20 microns, which has achieved the effect of atomization spray maintenance;

[0034] In the fifth step, the PE pipe 5 is arranged according to the spray curing bracket 6, and the mist nozzles 11 are evenly installed thereon, so that the concrete components can be uniformly cured in all directions. The spraying adopts the form of atomization. Compared with the traditional spray curing, the atomization curing method is more conducive to saving water resources and the curing is more uniform;

[0035] Step 6: The spray high-pressure fog machine 1 can set the working time, which can effectively guarantee the maintenance needs of concrete components. This setting can effectively reduce the intensity of manual labor;

[0036] The seventh step is to place the concrete components made in the prefabrication plant on the collection pool 4, and transport them through the spray high-pressure fog machine 1. The water in the water storage tank 13 can be drawn out and sprayed on the concrete components through the PE pipe 5 and the fog nozzle 11, so as to achieve the purpose of curing the concrete components. The sprayed water flows into the rainwater collection well 9 through the slope in the collection pool 4 and the rainwater collection port 7. The rainwater collection well 9 is provided with a submersible pump 8. When the equipment is in operation, the water flows back to the water storage tank 13 through the submersible pump 8, so as to realize the recycling of water resources. Through the atomization of the fog nozzle 11, the concrete cover plate can be fully covered and maintained, with good maintenance effect and guaranteed concrete quality. Compared with the traditional water pipe spraying maintenance method, spray maintenance can more effectively save water resources. By setting the equipment maintenance time, the intensity of manual labor maintenance can be effectively reduced.

[0037] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.

Claims

1. A concrete circulation automatic curing device, comprising a spray high-pressure fog machine (1), a collection tank (4), a spray curing support (6) and a rainwater collection well (9), characterized in that: The spray high-pressure fog machine (1) is connected to a PE pipe (5), and fog nozzles (11) are evenly spaced on the PE pipe (5), and the spray maintenance support (6) is placed on the collection pool (4); The collection pool (4) is provided with a slope of 1% around the central area, a submersible pump (8) is provided above the wall of the rainwater collection well (9), a water inlet pipe (21) is connected to the PE pipe (5), and the submersible pump (8) is connected to the PE pipe (5) through the water inlet pipe (21); The spray high-pressure fog machine (1) comprises a water storage tank (13) and a high-pressure main unit (14); a prefabricated concrete cover plate (3) is arranged at the upper end of the collection tank (4); and the prefabricated concrete cover plate (3) is located in a spray curing bracket (6).

2. The concrete circulation automatic curing device according to claim 1 is characterized in that: The PE pipe (5) is provided with a buckle (2); Wherein, the PE pipe (5) is fixed on the spray curing bracket (6) by means of a buckle (2).

3. The concrete circulation automatic curing device according to claim 1 is characterized in that: A filter screen (12) and a filter faucet (15) are installed at the end of the water inlet of the water storage tank (13).

4. The concrete circulation automatic curing device according to claim 1 is characterized in that: A circle of SBS waterproofing coiled material (16) is arranged in the concrete wall of the rainwater collection well (9).

5. The concrete circulation automatic curing device according to claim 1 is characterized in that: The collecting pool (4) is surrounded by 10 cm high concrete walls.

6. The concrete circulation automatic curing device according to claim 1, characterized in that: The gap between each of the mist-making nozzles (11) is 1.5 m.

7. The concrete circulation automatic curing device according to claim 1, characterized in that: A rainwater collection port (7) is arranged at the foot of the four slopes of the collection pool (4).

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