Steel core gate leaf plate film covering supporting device
By designing a steel core door blade coated support device including a support frame, support roller, guide assembly and transmission belt, automatic transportation and positioning of the blades, the problem of high labor intensity and low efficiency of manually pushing the mobile steel core door is solved. , achieving more efficient leaf plate positioning and movement.
Patent Information
- Application Number
- CN202420442792.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-07
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-03-07
AI Technical Summary
Manually pushing steel core doors to move are labor-intensive and inefficient, making it difficult to meet the market's increase in product quality requirements.
A steel core door blade coating support device is designed, including a support frame, a horizontally rotating support roller, a fixed guide assembly and a transmission belt parallel to the axis of the support roller. The blades are transported to the support rollers by conveying the belt, and the position detection structure and guide components are used to realize the positioning and movement of the blades, reducing the intensity of manual labor.
Through the automated transmission and positioning system, the labor intensity of staff in positioning the blade is significantly reduced, and the efficiency of positioning the blade is improved, solving the problem of low movement efficiency of artificially pushing the steel core door.
Smart Images

Figure CN222495414U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of film coating devices, in particular to a film coating support device for a steel core door leaf plate. Background Art
[0002] During the preparation process of the steel core door, a film is applied to the surface of the steel core door. The film is supported by support rollers on a support device. The film application device is arranged above the support device. After the steel core door is manually pushed to move, the L-shaped positioning frame on one side of the support device cooperates with a corner of the steel core door to achieve the positioning of the steel core door.
[0003] However, as the market's requirements for product quality continue to increase, the weight of steel core doors has increased, making it difficult for workers to manually push the steel core doors to move on the supporting devices, resulting in high labor intensity and low efficiency. Summary of the invention
[0004] The technical problem to be solved by the utility model is that the manual pushing of the steel core door to move has high labor intensity and low efficiency.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a steel core door leaf plate coating support device, including a support frame, a support roller horizontally arranged on the top of the support frame, a guide assembly fixedly arranged above one end of the support roller and a transmission belt arranged parallel to the axis of the support roller, the support rollers are arranged horizontally and equidistantly, the transmission belt is lifted and arranged in the support frame, a coating material adsorption assembly is arranged above the support frame, and a leaf plate position detection structure is arranged at one end inside the support frame.
[0006] Preferably, a lifting structure is provided at the bottom inner side of the support frame, the lifting structure comprises a cylinder and a mounting frame provided at a movable end of the cylinder, and the transmission belt is provided on the mounting frame.
[0007] Preferably, the position detection structure includes a connecting shaft rotatably arranged on the top of the support frame and a baffle fixedly connected to the connecting shaft, both ends of the connecting shaft are supported by ear plates, a detection ring is fixedly arranged on the ear plate, the detection ring is mounted on the connecting shaft, the baffle is arranged between the two support rollers, and the top of the baffle is higher than the support roller.
[0008] Preferably, the cross section of the baffle is arc-shaped.
[0009] Preferably, the guide assembly includes a positioning frame fixedly arranged on the outer side wall of the support frame, the positioning frame is located on one side of the end of the support roller and is arranged perpendicular to the axial direction of the support roller, the positioning frame is provided with guide wheels that rotate vertically toward the side wall of the support roller, and the guide wheels are arranged equidistantly, and the guide wheels are located above the support roller.
[0010] Preferably, a feeding roller is horizontally rotatably arranged on the feeding side of the support frame, the feeding roller is tilted relative to the support roller, the feeding roller and the support roller have the same height, and the angle between the feeding roller and the positioning frame is an acute angle.
[0011] Preferably, the coating material adsorption assembly includes a hoisting cylinder arranged above the support frame and an adsorption frame installed at a movable end at the bottom of the hoisting cylinder.
[0012] Preferably, the hoisting cylinders are arranged in groups and fixed on a connecting frame, the adsorption frame is a hollow rectangular frame structure, a vacuum tube is connected to the top of the adsorption frame, and suction nozzles are evenly arranged at the bottom of the adsorption frame.
[0013] 1. The utility model provides a film-coated support device for steel core door leaf plates, which transports leaf plates to support rollers via a conveyor belt. After the position detection structure detects that the leaf plates are fully supported by the support rollers, the leaf plates are lifted by a transmission belt and transported toward a guide assembly, so that the edge of the leaf plates is in close contact with the guide assembly to achieve positioning in one direction. The leaf plates are then pushed along the rolling direction of the support rollers to achieve positioning in another direction, thereby reducing the labor intensity of the staff in positioning the leaf plates and improving the efficiency of positioning the leaf plates.
[0014] 2. By setting a feeding roller on the loading side of the support frame, the blade is transported toward the guide assembly. In the process of moving the blade to the support frame, the blade is positioned on one side through the guide assembly. When the blade contacts the position detection structure, the transportation of the blade is stopped to achieve positioning in the other direction of the blade, thereby further improving the positioning efficiency of the blade. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0016] Figure 1 It is a structural schematic diagram of an embodiment of the utility model.
[0017] Figure 2 It is the front view of the embodiment of the utility model.
[0018] In the figure: 1. Support frame; 2. Support roller; 3. Positioning frame; 4. Guide wheel; 5. Lifting structure; 6. Transmission belt; 7. Connecting shaft; 8. Baffle; 9. Detection ring; 10. Lifting cylinder; 11. Connecting frame; 12. Adsorption frame; 13. Feeding roller. DETAILED DESCRIPTION
[0019] like Figure 1 and Figure 2The utility model provides a film-coating support device for a steel core door leaf plate, comprising a support frame 1, a support roller 2 horizontally rotatably arranged on the top of the support frame 1, a guide assembly fixedly arranged above one end of the support roller 2, and a transmission belt 6 arranged parallel to the axis of the support roller 2, the support rollers 2 are horizontally equidistantly arranged, the transmission belt 6 is lifted and lowered in the support frame 1, a film-coating material adsorption assembly is arranged above the support frame 1, and a leaf plate position detection structure is arranged at one end inside the support frame 1.
[0020] The support frame 1 is a rectangular frame structure, and the support roller 2 is horizontally rotatably installed on the top of the support frame 1. The support rollers 2 are arranged in groups. One side of the support frame 1 is connected to the feeding mechanism, which transports the blade to the support frame 1 and supports the blade through the support roller 2. The blade contacts the position detection structure during the movement on the support roller 2. The position detection structure transmits a signal to the feeding mechanism, and the feeding mechanism stops transmission, and then controls the transmission belt 6 to move upward to lift the blade. After the blade is lifted, the blade is separated from the support roller 2, and the transmission belt 6 is controlled to rotate. The transmission belt 6 pushes the blade to move, and the blade contacts the guide assembly, and after the edge of one side of the blade is fitted with the guide assembly, the direction positioning of one side of the blade is realized. Later, the staff pushes the blade to move to position the direction of the edge of the other side of the blade, and the two sides of the positioned edges of the blade are not on the opposite side of the blade, so as to realize the overall position positioning of the blade.
[0021] like Figure 1 and Figure 2 As shown, in order to achieve the height adjustment of the transmission belt 6. A lifting structure 5 is provided at the bottom of the support frame 1, and the lifting structure 5 includes a cylinder and a mounting frame provided at the movable end of the cylinder, and the transmission belt 6 is provided on the mounting frame. The lifting structure 5 includes a fixed ear plate, the cylinder is installed on the fixed ear plate, and the mounting frame is fixed at the movable end of the cylinder. The mounting frame is pushed upward by the cylinder, and the mounting frame drives the transmission belt 6 on the mounting frame to move upward during the upward movement, and can lift the blade on the support roller 2 upward, which can not only position the blade, but also deliver the blade.
[0022] like Figure 1 and Figure 2 The position detection structure includes a connecting shaft 7 rotatably arranged on the top of the support frame 1 and a baffle 8 fixedly connected to the connecting shaft 7. Both ends of the connecting shaft 7 are supported by ear plates, and a detection ring 9 is fixedly arranged on the ear plate. The detection ring 9 is sleeved on the connecting shaft 7. The baffle 8 is arranged between the two support rollers 2, and the top of the baffle 8 is higher than the support roller 2.
[0023] The ear plate is equipped with a bearing, and the connecting shaft 7 is installed through the bearing. The detection ring 9 is used to detect the rotation of the connecting shaft 7. A contact switch is arranged inside the detection ring 9. A contact block is arranged on the side wall of the end of the connecting shaft 7 located inside the detection ring 9. During the movement of the blade, the blade pushes the baffle 8 and realizes the rotation of the connecting shaft 7. Then, the contact block on the connecting shaft 7 triggers the contact switch to realize the transmission of the signal. Of course, a torsion spring is mounted on the connecting shaft 7 to reset the rotation of the connecting shaft 7.
[0024] like Figure 1 and Figure 2 As shown, in order to reduce the friction between the baffle 8 and the blade, the cross section of the baffle 8 is arc-shaped.
[0025] like Figure 1 and Figure 2 As shown. The guide assembly includes a positioning frame 3 fixedly arranged on the outer side wall of the support frame 1, the positioning frame 3 is located on one side of the end of the support roller 2 and is arranged perpendicular to the axial direction of the support roller 2, and the positioning frame 3 is provided with a guide wheel 4 that rotates vertically toward the side wall of the support roller 2, and the guide wheels 4 are arranged equidistantly, and the guide wheels 4 are located above the support roller 2. The positioning frame 3 is installed on the side wall of the support frame 1, and the positioning frame 3 is parallel to the side wall of the support frame 1. When the blade contacts the top side wall of the positioning frame 3, the blade directly contacts the guide wheel 4, and the guide wheel 4 converts the sliding friction between the side wall of the blade and the side wall of the positioning frame 3 into rolling friction.
[0026] like Figure 2 As shown. A feeding roller 13 is arranged horizontally and rotatably on the feeding side of the support frame 1. The feeding roller 13 is arranged obliquely relative to the support roller 2. The feeding roller 13 and the support roller 2 have the same height. The angle between the feeding roller 13 and the positioning frame 3 is an acute angle. During the transportation of the blade, the blade is transmitted by the obliquely arranged feeding roller 13. The blade moves toward the positioning frame 3 during the movement. During the transportation of the blade, the direction of one side of the blade can be positioned, thereby improving the positioning efficiency of the blade.
[0027] like Figure 1 and Figure 2 The film material adsorption assembly includes a hoisting cylinder 10 arranged above the support frame 1 and an adsorption frame 12 installed at the bottom movable end of the hoisting cylinder 10. Usually, the film on the surface of the blade is a veneer structure. The film is adsorbed by the adsorption frame 12, and after the film is adsorbed, the film is driven to move to a set position above the support frame 1, and then the film is attached to the glue-coated blade for film coating.
[0028] like Figure 1 and Figure 2As shown. The hoisting cylinders 10 are arranged in groups and fixed on the connecting frame 11. The adsorption frame 12 is a hollow rectangular frame structure. A vacuum tube is connected to the top of the adsorption frame 12, and suction nozzles are evenly arranged at the bottom of the adsorption frame 12. In order to improve the stability of diaphragm transportation, suction nozzles are evenly arranged at the bottom of the adsorption frame 12 to stably adsorb the diaphragm. A structure similar to a crane is set above the support frame 1 to drive the connecting frame 11 to move, so as to facilitate the loading of the diaphragm.
Claims
1. A film-coated support device for a steel core door blade, characterized in that: The invention comprises a support frame (1), a support roller (2) arranged horizontally and rotatably on the top of the support frame (1), a guide assembly fixedly arranged above one end of the support roller (2), and a transmission belt (6) arranged parallel to the axis of the support roller (2), wherein the support rollers (2) are arranged horizontally and equidistantly, the transmission belt (6) is arranged in a lifting manner in the support frame (1), a coating material adsorption assembly is arranged above the support frame (1), and a blade position detection structure is arranged at one end inside the support frame (1).
2. A film-coated support device for a steel core door leaf plate as claimed in claim 1, characterized in that: The support frame (1) is provided with a lifting structure (5) at the bottom thereof. The lifting structure (5) comprises a cylinder and a mounting frame arranged at a movable end of the cylinder. The transmission belt (6) is arranged on the mounting frame.
3. A film-coated support device for a steel core door leaf plate as claimed in claim 1, characterized in that: The position detection structure comprises a connecting shaft (7) rotatably arranged at the top of the support frame (1) and a baffle (8) fixedly connected to the connecting shaft (7); both ends of the connecting shaft (7) are supported by ear plates; a detection ring (9) is fixedly arranged on the ear plates; the detection ring (9) is sleeved on the connecting shaft (7); the baffle (8) is arranged between the two support rollers (2), and the top of the baffle (8) is higher than the support rollers (2).
4. A film-coated support device for a steel core door leaf plate as claimed in claim 3, characterized in that: The cross section of the baffle (8) is arc-shaped.
5. A film-coated support device for a steel core door leaf plate as claimed in claim 1, characterized in that: The guide assembly comprises a positioning frame (3) fixedly arranged on the outer side wall of the support frame (1), the positioning frame (3) being located on one side of the end of the support roller (2) and being arranged perpendicular to the axial direction of the support roller (2), the positioning frame (3) being arranged with guide wheels (4) which are arranged to rotate vertically toward the side wall of the support roller (2), and the guide wheels (4) being arranged equidistantly, and the guide wheels (4) being located above the support roller (2).
6. A film-coated support device for a steel core door leaf plate as claimed in claim 5, characterized in that: A feeding roller (13) is arranged horizontally and rotatably on the feeding side of the support frame (1). The feeding roller (13) is arranged obliquely relative to the support roller (2). The feeding roller (13) and the support roller (2) are at the same height, and the angle between the feeding roller (13) and the positioning frame (3) is an acute angle.
7. A film-coated support device for a steel core door leaf plate as claimed in claim 1, characterized in that: The coating material adsorption assembly comprises a hoisting cylinder (10) arranged above the support frame (1) and an adsorption frame (12) mounted on the bottom movable end of the hoisting cylinder (10).
8. A film-coated support device for a steel core door leaf plate as claimed in claim 7, characterized in that: The hoisting cylinders (10) are arranged in groups and fixed on a connecting frame (11); the adsorption frame (12) is a hollow rectangular frame structure; a vacuum tube is connected to the top of the adsorption frame (12); and suction nozzles are evenly arranged at the bottom of the adsorption frame (12).