Automatic disc stacking mechanism of electromagnetic valve

Abstract

The utility model discloses an electromagnetic valve automatic disc stacking mechanism which comprises a material disc feeding channel, a material disc discharging channel and a stacking carrying structure, the stacking carrying structure comprises a carrying robot and a carrying material channel, the two ends of the carrying material channel are connected with the material disc feeding channel and the material disc discharging channel respectively, and the carrying robot is installed on one side of the carrying material channel. The problems that the production stacking efficiency is low and the stacking quality is poor can be solved, the automation level and the intelligent level of a production line are improved, the stability and safety of qualified solenoid valves in the carrying and stacking process are guaranteed through accurate robot operation and an intelligent control system, and therefore the product quality is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of electromagnetic valve production lines, in particular to an automatic encoder mechanism for electromagnetic valves. Background Art

[0002] In the field of solenoid valve manufacturing, the unloading and stacking of qualified products has always been an important and complex link. The traditional unloading and stacking methods often rely on manual operation, which not only leads to low production efficiency, but also easily causes errors due to human factors, thus affecting product quality. In addition, with the expansion of production scale, manual operation can no longer meet the growing production needs, and labor costs have also risen, bringing a heavy economic burden to enterprises.

[0003] More importantly, traditional unloading and palletizing equipment has obvious shortcomings in automation and intelligence. These devices often lack accurate positioning systems and efficient handling mechanisms, and cannot achieve accurate placement and efficient palletizing of qualified solenoid valves. This not only affects the overall operating efficiency of the production line, but may also cause product damage or irregular palletizing, causing many inconveniences in subsequent warehousing and transportation.

[0004] In order to solve the above problems and improve the automation and intelligence level of the production line, the present invention proposes a new type of solenoid valve automatic encoder mechanism. Utility Model Content

[0005] The purpose of the utility model is to solve the above-mentioned technical problems and provide an automatic palletizing mechanism for solenoid valves. The utility model can solve the problems of low production palletizing efficiency and poor palletizing quality, improve the automation and intelligence level of the production line, and ensure the stability and safety of qualified solenoid valves during the handling and palletizing process through precise robot operation and intelligent control system, thereby ensuring product quality.

[0006] The technical solution adopted by the utility model to solve the above technical problems is: an electromagnetic valve automatic palletizing mechanism, including a material tray loading channel, a material tray unloading channel and a stacking and handling structure, the stacking and handling structure includes a handling robot and a handling channel, the two ends of the handling channel are respectively connected to the material tray loading channel and the material tray unloading channel, and the handling robot is installed on one side of the handling channel.

[0007] Preferably, the material transport channel includes a material storage rack, a loading supply channel and a loading discharge channel, both of which are arranged on the material storage rack, the material tray loading channel is arranged on one end of the material storage rack close to the loading supply channel, and the material tray unloading channel is arranged on one end of the material storage rack close to the loading discharge channel.

[0008] Preferably, the material transport channel also includes a tray transfer device, which includes a transfer lifting and lowering structure and a calibration structure, the calibration structure is installed on the material storage frame, and the transfer lifting and lowering structure is installed at the bottom end of the material storage frame.

[0009] Preferably, the loading and feeding channel includes a loading conveyor rail, an auxiliary rail and a loading conveyor tray. The lower end of the loading conveyor tray is provided with a rodless cylinder push block and a plurality of slide grooves. The loading conveyor tray is connected to the auxiliary rail via the slide groove, and the loading conveyor tray is connected to the loading conveyor rail via the rodless cylinder push block and moves on the loading conveyor rail at the same time.

[0010] Preferably, the unloading and discharging channel includes an unloading conveying rail, an auxiliary rail and an unloading conveying tray. The lower end of the unloading conveying tray is provided with a rodless cylinder push block and a plurality of slide grooves. The unloading conveying tray is connected to the auxiliary rail via the slide groove, and the unloading conveying tray is connected to the unloading conveying rail via the rodless cylinder push block and moves on the unloading conveying rail at the same time.

[0011] Preferably, the tray loading channel includes a loading positioning structure and a tray separation structure, the loading positioning structure is arranged on the side of the tray separation structure, and the tray separation structure is installed above the material storage rack.

[0012] Preferably, the material tray separation structure includes a loading and lifting device, a first loading clamp and a second loading clamp. The first loading clamp and the second loading clamp are relatively arranged at two ends of the material storage frame. The loading and lifting device is installed under the material storage frame at one end of the loading conveying rail, and the loading positioning structure is arranged on the side of the first loading clamp.

[0013] Preferably, the tray unloading channel includes a unloading positioning structure and a tray buffer structure, the unloading positioning structure is arranged on the side of the tray buffer structure, and the tray buffer structure is installed above the material storage rack.

[0014] Preferably, the material tray cache structure includes a material unloading lifting device, a first cache clamp and a second cache clamp. The first cache clamp and the second cache clamp are relatively arranged at two ends of the material storage frame. The material unloading lifting device is installed under the material storage frame at one end of the material unloading conveying rail, and the material unloading positioning structure is arranged on the side of the first cache clamp.

[0015] Preferably, the calibration structure, the loading positioning structure and the unloading positioning structure are all positioning cameras.

[0016] The utility model has the following beneficial effects:

[0017] 1. The mechanism integrates advanced robot technology, sensor technology and control algorithms to achieve automatic identification, precise positioning, efficient handling and intelligent palletizing of qualified solenoid valves. The handling robot can accurately find and grab qualified products through precise visual systems and path planning algorithms. The handling channel adopts optimized structure and materials to ensure the stability and safety of the solenoid valve during the handling process. At the same time, the mechanism also has adaptive capabilities and can automatically adjust the palletizing mode and parameters according to the requirements of different products and preset programs to achieve flexible and changeable palletizing tasks.

[0018] 2. The present invention can not only significantly improve production efficiency, reduce labor costs, and ensure product quality, but also bring more flexible and efficient production methods to enterprises, thereby enhancing the core competitiveness and market position of enterprises;

[0019] 3. The traditional manual unloading and stacking method has certain safety hazards, but the present invention reduces the direct contact of workers on the production line through automated operation, reduces the risk of work-related accidents, and improves the safety of the working environment;

[0020] 4. Through the automated and intelligent unloading and stacking mechanism, manual operations can be greatly reduced, production speed can be accelerated, and production efficiency can be significantly improved. This can not only shorten the production cycle, but also meet the rapid market demand for solenoid valve products. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 It is a structural schematic diagram of the transport channel of the utility model;

[0023] Figure 3 It is a structural schematic diagram of a material storage rack of the utility model;

[0024] Figure 4 It is a schematic diagram of the material storage frame structure from another perspective of the utility model.

[0025] In the figure: 1. tray loading channel, 11. loading positioning structure, 12. tray separation structure, 121. loading lifting device, 122. first loading clamp, 123. second loading clamp, 2. tray unloading channel, 21. unloading positioning structure, 22. tray buffer structure, 221. unloading lifting device, 222. first buffer clamp, 223. second buffer clamp, 3. stacking and handling structure, 31. handling robot, 32. handling channel, 321. material storage rack, 322. loading supply channel, 3221. loading conveyor rail, 3222. loading conveyor tray, 323. unloading discharge channel, 3231. unloading conveyor rail, 3232. unloading conveyor tray, 324. tray transfer device, 3241. transfer lifting and lowering structure, 3242. calibration structure, 4. auxiliary rail, 5. rodless cylinder push block, 6. slide DETAILED DESCRIPTION

[0026] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0027] like Figure 1-4 As shown, the utility model is a solenoid valve automatic encoding mechanism, which includes a tray loading channel 1, a tray unloading channel 2 and a stacking and handling structure 3. The stacking and handling structure 3 includes a handling robot 31 and a handling channel 32. The two ends of the handling channel 32 are respectively connected to the tray loading channel 1 and the tray unloading channel 2. The handling robot 31 is installed on one side of the handling channel 32.

[0028] By adopting the above technical solution, through the coordinated operation of the transport robot 31 and the transport channel 32, the automatic unloading and stacking of qualified solenoid valves are realized, thereby significantly improving the production efficiency.

[0029] The material transport channel 32 includes a material storage frame 321, a loading supply channel 322 and a loading discharge channel 323. The loading supply channel 322 and the loading discharge channel 323 are both arranged on the material storage frame 321. The material tray loading channel 1 is arranged on the material storage frame 321 at one end close to the loading supply channel 322, and the material tray unloading channel 2 is arranged on the material storage frame 321 at one end close to the loading supply channel 322.

[0030] By adopting the above technical scheme, the loading and feeding channel 322 and the unloading and discharging channel 323 are both arranged on the material storage frame 321, so that the structure of the entire conveying channel 32 is compact and occupies a small area, which is conducive to saving production space. At the same time, the tray loading channel 1 and the tray unloading channel 2 are respectively arranged at one end close to the loading and feeding channel 322 and the unloading and discharging channel 323, so that the entire unloading and stacking process is smoother and the path and time of material handling are reduced.

[0031] The material transport channel 32 also includes a tray transfer device 324 , which includes a transfer lifting and lowering structure 3241 and a calibration structure 3242 . The calibration structure 3242 is installed on the material storage frame 321 , and the transfer lifting and lowering structure 3241 is installed at the bottom end of the material storage frame 321 .

[0032] By adopting the above technical solution, the calibration structure 3242 is installed on the material storage rack 321, which can perform precise positioning and calibration during the material tray transfer process. The calibration structure 3242 ensures the stability and accuracy of the material tray during the transfer process, and prevents transfer failure or product quality problems caused by position deviation.

[0033] The loading and feeding channel 322 includes a loading conveyor rail 3221, an auxiliary rail 4 and a loading conveyor tray 3222. The lower end of the loading conveyor tray 3222 is provided with a rodless cylinder push block 5 and a plurality of slide grooves 6. The loading conveyor tray 3222 is connected to the auxiliary rail 4 through the slide groove 6. The loading conveyor tray 3222 is connected to the loading conveyor rail 3221 through the rodless cylinder push block 5 and moves on the loading conveyor rail 3221 at the same time.

[0034] By adopting the above technical solution, the loading conveyor tray 3222 moves on the loading conveyor rail 3221 through the rodless cylinder push block 5, thereby realizing automatic conveying of the material tray. The slide groove 6 provided at the lower end of the loading conveyor tray 3222 is connected to the auxiliary track 4, making the loading conveyor tray more flexible during movement and able to adapt to the conveying requirements of different positions and angles.

[0035] The unloading discharge channel 323 includes an unloading conveying rail 3231, an auxiliary rail 4 and an unloading conveying tray 3232. The lower end of the unloading conveying tray 3232 is provided with a rodless cylinder push block 5 and a plurality of slide grooves 6. The unloading conveying tray 3232 is connected to the auxiliary rail 4 through the slide groove 6. The unloading conveying tray 3232 is connected to the unloading conveying rail 3231 through the rodless cylinder push block 5 and moves on the unloading conveying rail 3231 at the same time.

[0036] By adopting the above technical solution, the unloading conveyor tray 3232 moves on the unloading conveyor rail 3231 through the rodless cylinder push block 5, thereby realizing automatic unloading of the stacked material trays, ensuring the efficiency and smoothness of material unloading, and effectively avoiding the problem of material blockage or delay.

[0037] The tray loading channel 1 includes a loading positioning structure 11 and a tray separation structure 12 . The loading positioning structure 11 is arranged on the side of the tray separation structure 12 , and the tray separation structure 12 is installed above the material storage frame 321 .

[0038] By adopting the above technical solution, the setting of the loading positioning structure 11 ensures the accurate positioning of the material tray during the loading process, which is beneficial to reduce the deviation or tilt of the material tray during the conveying process, and ensures that the material tray can accurately and stably enter the conveying channel 32.

[0039] The material tray separation structure 12 includes a loading lifting device 121, a first loading clamp 122 and a second loading clamp 123. The first loading clamp 122 and the second loading clamp 123 are relatively arranged at the two ends of the material storage frame 321. The loading lifting device 121 is installed under the material storage frame 321 at one end of the loading conveying rail 3221, and the loading positioning structure 11 is arranged on the side of the first loading clamp 122.

[0040] By adopting the above technical solution, the first loading clamp 122 and the second loading clamp 123 are relatively arranged at the two ends of the material storage frame 321, and can work together to effectively clamp and separate the material trays, ensuring that only one material tray is accurately clamped and transported to the next link each time, avoiding confusion and stacking of the material trays.

[0041] The tray unloading channel 2 includes a unloading positioning structure 21 and a tray buffer structure 22 . The unloading positioning structure 21 is arranged on the side of the tray buffer structure 22 , and the tray buffer structure 22 is installed above the material storage frame 321 .

[0042] By adopting the above technical solution, the setting of the material unloading positioning structure 21 can ensure the accurate positioning of the material tray during the unloading process, reduce the deviation or misalignment of the material tray when it is transported to the cache structure, and ensure that the material tray can stably and accurately enter the material tray cache structure 22.

[0043] The material tray cache structure 22 includes a material unloading lifting device 221, a first cache clamp 222 and a second cache clamp 223. The first cache clamp 222 and the second cache clamp 223 are relatively arranged at the two ends of the material storage frame 321. The material unloading lifting device 221 is installed below the material storage frame 321 at one end of the material unloading conveying rail 3231, and the material unloading positioning structure 21 is arranged on the side of the first cache clamp 222.

[0044] By adopting the above-mentioned technical solution, the unloading lifting device 221 is installed under the material storage rack at one end of the unloading conveyor rail, which can stably lift the material tray, ensure the stability and smoothness of the material tray during caching and retrieval, reduce the shaking and tilting of the material tray during the lifting process, and improve the stability and efficiency of the entire unloading and palletizing process.

[0045] The calibration structure 3242, the loading positioning structure 11 and the unloading positioning structure 21 are specifically positioning cameras.

[0046] By adopting the above technical solution, the positioning camera has high-precision image processing and analysis capabilities, and can accurately identify the position and posture of the material tray. By taking the image of the material tray and performing image processing and feature extraction, the positioning camera can quickly determine the exact position of the material tray on the production line, providing accurate positioning information for subsequent loading and unloading operations.

[0047] During the specific implementation of the present invention, the loading positioning structure 11 is started, and the image of the material tray on the material storage rack 321 is captured. Through image processing and analysis, the positioning camera determines the specific position and posture of the material tray. According to the positioning information, the first loading clamp 122 and the second loading clamp 123 work together to accurately clamp a material tray. The loading lifting device 121 works to lift the clamped material tray to an appropriate height, ready to enter the conveying channel 32. The material tray is transported from the loading conveyor tray 3222 to the material tray transfer device 324 through the loading supply channel 322. The handling robot arranges the qualified products in order to the positions on the empty material tray. The material tray is loaded with material and then transported to the material tray buffer structure 22 by the material unloading conveyor rail 3231 until it is full. The transfer and landing structure 3241 works to lift the material tray and transport it to the material unloading conveyor rail 3231, and the material unloading conveyor tray 3232 transports it to the material tray buffer structure 22. The material unloading positioning structure 21 starts to take the image of the stacked material tray. Through image processing and analysis, the positioning camera determines the exact position of the material tray during the unloading process. According to the positioning information, the first buffer clamp 222 and the second buffer clamp 223 work together to clamp the stacked material tray to the material tray buffer structure 22. The material unloading lifting device 221 works to smoothly lower the material tray to the buffer position on the material storage rack 321.

[0048] The various embodiments in the specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.

[0049] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An automatic encoder mechanism for a solenoid valve, characterized in that: The invention comprises a tray loading channel (1), a tray unloading channel (2) and a palletizing and transporting structure (3); the palletizing and transporting structure (3) comprises a transport robot (31) and a transport channel (32); two ends of the transport channel (32) are respectively connected to the tray loading channel (1) and the tray unloading channel (2); the transport robot (31) is installed on one side of the transport channel (32).

2. The solenoid valve automatic encoder mechanism according to claim 1, characterized in that: The material transport channel (32) comprises a material storage frame (321), a material loading and supplying channel (322) and a material unloading and discharging channel (323); the material loading and supplying channel (322) and the material unloading and discharging channel (323) are both arranged on the material storage frame (321); the material tray loading channel (1) is arranged on the material storage frame (321) at one end close to the material loading and supplying channel (322); and the material tray unloading channel (2) is arranged on the material storage frame (321) at one end close to the material unloading and discharging channel (323).

3. The solenoid valve automatic encoder mechanism according to claim 2 is characterized in that: The material transport channel (32) further comprises a material tray transfer device (324), the material tray transfer device (324) comprising a transfer lifting and lowering structure (3241) and a calibration structure (3242), the calibration structure (3242) being mounted on the material storage frame (321), and the transfer lifting and lowering structure (3241) being mounted at the bottom end of the material storage frame (321).

4. The solenoid valve automatic encoder mechanism according to claim 2, characterized in that: The loading and feeding channel (322) comprises a loading conveying rail (3221), an auxiliary rail (4) and a loading conveying tray (3222); a rodless cylinder push block (5) and a plurality of slide grooves (6) are provided at the lower end of the loading conveying tray (3222); the loading conveying tray (3222) is connected to the auxiliary rail (4) via the slide grooves (6); the loading conveying tray (3222) is connected to the loading conveying rail (3221) via the rodless cylinder push block (5) and moves on the loading conveying rail (3221) at the same time.

5. The solenoid valve automatic encoder mechanism according to claim 2, characterized in that: The material discharge channel (323) comprises a material discharge conveying rail (3231), an auxiliary rail (4) and a material discharge conveying tray (3232); a rodless cylinder push block (5) and a plurality of slide grooves (6) are provided at the lower end of the material discharge conveying tray (3232); the material discharge conveying tray (3232) is connected to the auxiliary rail (4) via the slide grooves (6); the material discharge conveying tray (3232) is connected to the material discharge conveying rail (3231) via the rodless cylinder push block (5) and moves on the material discharge conveying rail (3231) at the same time.

6. The solenoid valve automatic encoder mechanism according to claim 1, characterized in that: The material tray loading channel (1) comprises a loading positioning structure (11) and a material tray separation structure (12); the loading positioning structure (11) is arranged on the side of the material tray separation structure (12); and the material tray separation structure (12) is installed above the material storage frame (321).

7. The solenoid valve automatic encoder mechanism according to claim 6, characterized in that: The material tray separation structure (12) comprises a loading lifting device (121), a first loading clamp (122) and a second loading clamp (123); the first loading clamp (122) and the second loading clamp (123) are arranged at two ends of a material storage frame (321) relative to each other; the loading lifting device (121) is installed below the material storage frame (321) at one end of a loading conveying rail (3221); and the loading positioning structure (11) is arranged on a side of the first loading clamp (122).

8. The solenoid valve automatic encoder mechanism according to claim 1, characterized in that: The material tray unloading channel (2) comprises a unloading positioning structure (21) and a material tray buffer structure (22); the unloading positioning structure (21) is arranged on the side of the material tray buffer structure (22); and the material tray buffer structure (22) is installed above the material storage frame (321).

9. The solenoid valve automatic encoder mechanism according to claim 8, characterized in that: The material tray buffer structure (22) comprises a material unloading lifting device (221), a first buffer clamp (222) and a second buffer clamp (223); the first buffer clamp (222) and the second buffer clamp (223) are arranged at two ends of a material storage frame (321) relative to each other; the material unloading lifting device (221) is installed below the material storage frame (321) at one end of a material unloading conveying rail (3231); and the material unloading positioning structure (21) is arranged on the side of the first buffer clamp (222).

10. The solenoid valve automatic encoder mechanism according to claim 3, characterized in that: The calibration structure (3242), the loading positioning structure (11) and the unloading positioning structure (21) are specifically positioning cameras.

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