Carrying module

Abstract

The utility model discloses a carrying module which comprises a carrying table and an X-axis electric sliding rail, the X-axis electric sliding rail is transversely erected at the top end of the carrying table, an X-axis sliding seat is assembled at the top end of the X-axis electric sliding rail, and a carrying plate is fixedly connected to the top end of the X-axis sliding seat. According to the carrying module, the vacuum and vacuum breaking electromagnetic valve system is arranged and covers the processes of vacuum generation, negative pressure monitoring, vacuum breaking (positive pressure gas is supplied to a suction cup cavity while a vacuum generator is closed) and the like, when the vacuum and vacuum breaking electromagnetic valve system is started, a vacuum suction cup is tightly adsorbed to the surface of a screen, and the screen is sucked in a suspended mode; the screen can be stably carried, damage caused by clamping is avoided, clamp design and assembly are reduced, the size and the position of the vacuum suction cup can be adjusted, suction force of the vacuum generator can be set, safety, stability and flexibility of the screen in the carrying process are guaranteed, and the problem that the screen needs to be carried with a clamp for carrying is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of transport modules, in particular to a transport module. Background Art

[0002] In the screen production line, the handling module is responsible for transferring the screen from one production link to another. For example, in multiple links such as screen assembly, testing, and packaging, the handling module ensures the smooth transfer of the screen and reduces the stagnation time in the production process. In the production process of high-precision and high-standard screens (such as LCD screens or touch screens), the accuracy and stability of the handling module directly affect the product quality.

[0003] At present, there are some common defects in the handling modules on the market, mainly caused by the clamps in the modules. First, the clamp-type handling method must ensure stable clamping and movement to prevent damage to the screen, which is not easy to grasp and requires precise and complex testing; secondly, the clamp needs to be customized for screens of different sizes and shapes, and its assembly also increases production costs and complexity. It is inconvenient to adjust and replace the clamp, which affects the continuous operation and efficiency of the production line; finally, the clamping force of the clamp is not easy to adjust, which limits the handling speed and flexibility.

[0004] Therefore, it is urgent to develop a transport module to solve the above-mentioned technical defects. Utility Model Content

[0005] The utility model aims to provide a transport module to solve the problems in the above background technology that a clamp is needed for transport, the screen is easily damaged, the assembly and adjustment are inconvenient, and the flexibility is insufficient.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a transport module, comprising a transport platform and an X-axis electric slide rail, an X-axis electric slide rail is horizontally mounted on the top of the transport platform, an X-axis slide seat is mounted on the top of the X-axis electric slide rail, a carrier plate is fixedly connected to the top of the X-axis slide seat, a Z-axis track is installed at the rear of the top of the carrier plate, a Z-axis slide seat is installed above the Z-axis track, a connecting plate is fixedly connected to the front end of the Z-axis slide seat, a Y-axis cylinder is fixedly connected to the front end of the connecting plate, a Y-axis push plate is fixedly connected to the bottom end of the Y-axis cylinder, a suction cup mounting plate is fixedly connected to the front end of the Y-axis push plate, an identification plate is also installed at the front end of the Y-axis push plate, a plurality of vacuum suction cups are fixed at the suction cup mounting plate, a vacuum and vacuum breaking solenoid valve system is installed on the left side of the carrier plate, and a vacuum and vacuum breaking solenoid valve system is installed on the left side of the carrier plate.

[0007] Preferably, every two groups of the vacuum suction cups form a pair, and four pairs of vacuum suction cups are arranged at equal intervals on the suction cup mounting plate.

[0008] Preferably, a group of I-shaped blocks are fixedly connected to both sides of the bottom end of the transport platform, and the bottom ends of the I-shaped blocks are fixedly connected to a bottom plate.

[0009] Preferably, a single-axis position sensor is installed on the right side of the bottom end of the conveying platform.

[0010] Preferably, the upper and lower I-shaped blocks are connected to the transport platform and the bottom plate respectively by screws, and two groups of I-shaped blocks are provided and are symmetrically distributed about the vertical center line of the bottom plate.

[0011] Preferably, the length of the X-axis electric slide rail is arranged according to the length of the transport platform.

[0012] Compared with the prior art, the utility model has the following beneficial effects: the transport module not only realizes the screen transport through the suction cup, avoids damage, does not require a clamp, is safe, stable and flexible, realizes multi-directional movement, reduces dependence on manual transport, and reduces labor costs, but also realizes the adjustment of the path according to the assembly line layout to meet the needs of various screen production;

[0013] (1) A vacuum suction cup, a suction cup mounting plate, a vacuum and vacuum breaking solenoid valve system are provided. The vacuum and vacuum breaking solenoid valve system covers the following processes: generating vacuum, monitoring negative pressure, breaking vacuum (turning off the vacuum generator and supplying positive pressure gas to the suction cup cavity), etc. The vacuum suction cup is installed on the suction cup mounting plate. When the vacuum and vacuum breaking solenoid valve system is started, the vacuum suction cup is tightly adsorbed on the surface of the screen, and the screen is suspended in the air and sucked. This suction method can not only stably transport the screen, but also avoid the damage to the screen surface that may be caused by clamping or other physical contact means, and also reduce the design and assembly of the fixture. In addition, the vacuum suction cup can adjust the suction force according to the size and shape of the screen (the size and position of the vacuum suction cup 4 can be adjusted, and the suction force of the vacuum generator can be set to achieve this) to ensure the safety, stability and flexibility of the screen during transportation, and is suitable for screens of various sizes and types;

[0014] (2) The module is designed with the ability to move in three directions: X / Y / Z, by providing a Y-axis push plate, a Y-axis cylinder, a connecting plate, a carrier plate, a Z-axis track, an X-axis slide, a Z-axis slide, an X-axis electric slide, and a single-axis position sensor. The X-axis electric slide and the Y-axis cylinder work together to control the vacuum suction cup to move smoothly in the horizontal and vertical directions, while the Z-axis track is responsible for the up and down movement of the vacuum suction cup. During the movement, the single-axis position sensor monitors the handling position in real time to ensure accurate positioning and stable handling, and smoothly transports the screen on the production line, reducing the dependence on manual handling and effectively reducing labor costs;

[0015] (3) By providing a transfer table, an I-block, and a base plate, the transfer module is assembled using a modular design including a transfer table, an I-block, and a base plate. The height and length can be flexibly arranged according to the requirements of different production lines to adapt to different screen transfer distances and paths. On different screen production lines, the transfer path can be quickly reorganized and adjusted according to the screen size and assembly line layout to ensure transfer efficiency and smoothness, thereby adapting to the production needs of various screens. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional left side structural schematic diagram of the utility model;

[0017] Figure 2 It is a three-dimensional right side view schematic diagram of the utility model;

[0018] Figure 3 It is a left side structural schematic diagram of the utility model;

[0019] Figure 4 It is a schematic diagram of the enlarged structure of the vacuum suction cup of the utility model.

[0020] In the figure: 1. Transfer table; 2. I-block; 3. Bottom plate; 4. Vacuum suction cup; 5. Suction cup mounting plate; 6. Y-axis push plate; 7. Y-axis cylinder; 8. Connecting plate; 9. Identification plate; 10. Vacuum and vacuum breaking solenoid valve system; 11. Carrier plate; 12. Z-axis track; 13. X-axis slide; 14. Z-axis slide; 15. X-axis electric slide; 16. Single-axis position sensor. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example 1: Please refer to Figure 1-4A transport module comprises a transport platform 1 and an X-axis electric slide rail 15, wherein the X-axis electric slide rail 15 is horizontally arranged on the top of the transport platform 1, and an X-axis slide seat 13 is mounted on the top of the X-axis electric slide rail 15, and a carrier plate 11 is fixedly connected to the top of the X-axis slide seat 13, and a Z-axis track 12 is installed at the rear of the top of the carrier plate 11, and a Z-axis slide seat 14 is installed above the Z-axis track 12, and a connecting plate 8 is fixedly connected to the front end of the Z-axis slide seat 14, and a Y-axis cylinder 7 is fixedly connected to the front end of the connecting plate 8, and a Y-axis push plate 6 is fixedly connected to the bottom end of the Y-axis cylinder 7, and a suction cup mounting plate 5 is fixedly connected to the front end of the Y-axis push plate 6, and an identification plate 9 is also installed at the front end of the Y-axis push plate 6, and multiple groups of vacuum suction cups 4 are fixed at the suction cup mounting plate 5, and a vacuum and vacuum breaking solenoid valve system 10 is installed on the left side of the carrier plate 11, and every two groups of vacuum suction cups 4 form a pair, and four pairs of vacuum suction cups 4 are arranged at equal intervals at the suction cup mounting plate 5;

[0023] Specifically, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the vacuum and vacuum breaking solenoid valve system 10 covers the following processes: generating vacuum, monitoring negative pressure, breaking vacuum (applying positive pressure gas to the suction cup cavity while closing the vacuum generator), etc. The vacuum suction cup 4 is installed on the suction cup mounting plate 5. When the vacuum and vacuum breaking solenoid valve system 10 is started, the vacuum suction cup 4 is tightly adsorbed on the surface of the screen, and the screen is suspended in the air and sucked. This suction method can not only transport the screen steadily, but also avoids the damage to the screen surface that may be caused by clamping or other physical contact means, and also reduces the design and assembly of the fixture. In addition, the vacuum suction cup 4 can adjust the suction force according to the size and shape of the screen (the size and position of the vacuum suction cup 4 can be adjusted, and the suction force of the vacuum generator can be set to achieve this) to ensure the safety and stability of the screen during transportation.

[0024] Embodiment 2: A single-axis position sensor 16 is installed on the right side of the bottom end of the transport platform 1;

[0025] Specifically, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the module is designed with the ability to move in three directions: X / Y / Z. The X-axis electric slide 15 and the Y-axis cylinder 7 work together to control the vacuum suction cup 4 to move smoothly in the horizontal and vertical directions, while the Z-axis track 12 is responsible for the up and down movement of the vacuum suction cup 4. During the movement, the single-axis position sensor 16 monitors the transport position in real time to ensure accurate positioning and stable transportation, and smoothly transport the screen on the production line.

[0026] Embodiment 3: A group of I-shaped blocks 2 are fixedly connected to both sides of the bottom end of the transport platform 1, and a bottom plate 3 is fixedly connected to the bottom end of the I-shaped blocks 2. The upper and lower I-shaped blocks 2 are respectively connected to the transport platform 1 and the bottom plate 3 by screws. Two groups of I-shaped blocks 2 are provided and symmetrically distributed about the vertical center line of the bottom plate 3. The length of the X-axis electric slide rail 15 is arranged according to the length of the transport platform 1;

[0027] Specifically, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the transport module is assembled using a modular design including a transport platform 1, an I-block 2, and a base plate 3. The height and length can be flexibly arranged according to the requirements of different production lines to adapt to different screen transport distances and paths. On different screen production lines, the transport path can be quickly reorganized and adjusted according to the screen size and assembly line layout.

[0028] Working principle: When the utility model is used, first, the transport module is installed on the screen assembly line. The transport module is assembled using a modular design. The height and length can be flexibly arranged according to the requirements of different production lines to adapt to different screen transport distances and paths. During transport, the vacuum suction cup 4 is installed on the suction cup mounting plate 5. The vacuum and vacuum breaking solenoid valve system 10 covers: generating vacuum, negative pressure monitoring, vacuum breaking (turning off the vacuum generator while giving positive pressure gas to the suction cup cavity), etc. The vacuum suction cup 4 is installed on the suction cup mounting plate 5. When the vacuum and vacuum breaking solenoid valve system 10 is started, When the vacuum suction cup 4 is tightly adsorbed on the surface of the screen, the screen is suspended and sucked. The module is designed with the ability to move in three directions of X / Y / Z. The X-axis electric slide rail 15 and the Y-axis cylinder 7 work together to control the vacuum suction cup 4 to move smoothly in the horizontal and vertical directions, while the Z-axis track 12 is responsible for the up and down movement of the vacuum suction cup 4. During the movement, the single-axis position sensor 16 monitors the transport position in real time to ensure accurate positioning and stable transportation. The vacuum suction cup 4 can adjust the suction force according to the size and shape of the screen to ensure the safety and stability of the screen during transportation. It is suitable for screens of various sizes and types.

[0029] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A transport module, comprising a transport platform (1) and an X-axis electric slide rail (15), characterized in that: An X-axis electric slide rail (15) is horizontally mounted on the top of the transport platform (1), an X-axis slide seat (13) is mounted on the top of the X-axis electric slide rail (15), a carrier plate (11) is fixedly connected to the top of the X-axis slide seat (13), a Z-axis track (12) is mounted on the rear of the top of the carrier plate (11), a Z-axis slide seat (14) is mounted above the Z-axis track (12), a connecting plate (8) is fixedly connected to the front end of the Z-axis slide seat (14), a Y-axis cylinder (7) is fixedly connected to the front end of the connecting plate (8), a Y-axis push plate (6) is fixedly connected to the bottom end of the Y-axis cylinder (7), a suction cup mounting plate (5) is fixedly connected to the front end of the Y-axis push plate (6), an identification plate (9) is also mounted on the front end of the Y-axis push plate (6), a plurality of vacuum suction cups (4) are fixedly mounted on the suction cup mounting plate (5), and a vacuum and vacuum breaking solenoid valve system (10) is mounted on the left side of the carrier plate (11).

2. A transport module according to claim 1, characterized in that: Every two groups of the vacuum suction cups (4) form a pair, and four pairs of the vacuum suction cups (4) are arranged at equal intervals on the suction cup mounting plate (5).

3. A transport module according to claim 1, characterized in that: A group of I-shaped blocks (2) are fixedly connected to both sides of the bottom end of the transport platform (1), and a bottom plate (3) is fixedly connected to the bottom end of the I-shaped block (2).

4. A transport module according to claim 3, characterized in that: A single-axis position sensor (16) is installed on the right side of the bottom end of the transport platform (1).

5. A transport module according to claim 3, characterized in that: The upper and lower I-shaped blocks (2) are connected to the transport platform (1) and the bottom plate (3) respectively by screws. Two groups of I-shaped blocks (2) are provided and are symmetrically distributed about the vertical center line of the bottom plate (3).

6. A transport module according to claim 1, characterized in that: The length of the X-axis electric slide rail (15) is arranged according to the length of the transport platform (1).

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