Powder batching system
By setting up multiple sets of weighing and loading components above the horizontal conveyor belt of the powder batching system, the problems of complex structure and high manufacturing cost of the existing system are solved, and the effect of completing the conveying summary of multiple types of powder materials on a single conveyor belt is achieved.
Patent Information
- Application Number
- CN202421399436.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-18
AI Technical Summary
The existing powder batching system requires weighing and transporting a variety of raw materials, resulting in complex structure and high system manufacturing costs.
A single horizontal conveyor belt is used, and multiple sets of weighing and loading components are arranged in sequence above it. Through these components, the conveying summary of multiple types of powder materials is realized, simplifying the system structure.
The conveying summary of multiple types of powders is achieved through a single horizontal conveyor belt, which reduces the manufacturing cost of the system and simplifies the structure.
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Figure CN222497938U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of batching devices, in particular to a powder batching system. Background Art
[0002] When batching multi-component powder materials, a batching system is used to achieve automatic batching. The existing powder batching system is implemented by the structure of "an automatic weighing batching system" with application number CN202010040010.3, which includes a frame, a storage bin, a plurality of sub-conveyor belts, a collection conveyor belt, a material unloading weighing unit and a batching unit; a plurality of storage bins are arranged in parallel above each of the sub-conveyor belts, and the collection conveyor belt is arranged below the output end of each of the sub-conveyor belts; the sub-conveyor belts are arranged vertically to the collection conveyor belt, and the material unloading weighing unit is arranged directly below each storage bin; the storage bins are installed on the frame; the material in the storage bin is weighed by the unloading weighing unit and then dropped onto the sub-conveyor belt, and then transported to the batching unit through the collection conveyor belt for mixing and packaging.
[0003] However, the existing technology has the following problems:
[0004] Since a variety of raw materials need to be weighed and transported, a number of sub-conveyor belts are used to transport each type of raw material separately and then transported via a collective conveyor belt. The structure is complex and the system manufacturing cost is high. Utility Model Content
[0005] The utility model aims to overcome the shortcomings of the prior art and provide a powder batching system which can realize the conveying and aggregation of multiple types of powders by using a single horizontal conveyor belt, has a simple structure and reduces the system manufacturing cost.
[0006] The purpose of the utility model is achieved through the following technical solutions:
[0007] The utility model provides a powder batching system, comprising:
[0008] a horizontal conveyor belt;
[0009] Weighing and feeding components, the weighing and feeding components have at least two groups and all weighing and feeding components are sequentially arranged above the horizontal conveyor belt, and each group of weighing and feeding components includes a storage bin and a weighing unit placed between the storage bin and the horizontal conveyor belt;
[0010] a first buffer assembly, the first buffer assembly being used to receive and store the powder conveyed by the horizontal conveyor belt;
[0011] A mixing component, the mixing component is used to mix the powder in the buffer component;
[0012] A second cache component, the second cache component is used to cache the mixing component;
[0013] A packaging component is used to package the categories in the second cache component.
[0014] The utility model has the following advantages:
[0015] This solution can realize the conveying and aggregation of multiple types of powder materials using a single conveyor belt by sequentially arranging multiple weighing and feeding components above a horizontal conveyor belt. The structure is simple and the manufacturing cost of the system is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 This is a schematic diagram of the structure of the powder batching system of the utility model;
[0018] Figure 2 It is a structural schematic diagram of the weighing unit of the utility model;
[0019] Figure 3 It is a schematic diagram of the structure of the second material bin of the utility model, wherein its first discharge port is in a closed state;
[0020] Figure 4 It is a schematic diagram of the structure of the second material bin of the utility model, wherein its first discharge port is in an open state;
[0021] Figure 5 It is a structural schematic diagram of the second spiral feeder of the utility model, wherein the feed port is in a closed state;
[0022] Figure 6 It is a schematic structural diagram of the second spiral feeder of the utility model, wherein the feed port is in an open state. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0024] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.
[0025] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features thereof may be combined with each other.
[0026] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0027] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the utility model product is usually placed when in use, or the positions or positional relationships commonly understood by those skilled in the art, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0028] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] The utility model provides a powder batching system, comprising a horizontal conveyor belt 1, a first buffer component, a mixing component, a second buffer component, and a packaging component, wherein at least two groups of weighing and feeding components are arranged on the horizontal conveyor belt 1. All weighing and feeding components are arranged in sequence above the horizontal conveyor belt 1, and each group of weighing and feeding components includes a storage bin 21 and a weighing unit 22 placed between the storage bin 21 and the horizontal conveyor belt 1; the first buffer component is used to receive and store the powder conveyed by the horizontal conveyor belt 1; the mixing component is used to mix the powder in the buffer component; the second buffer component is used to cache the mixing component; and the packaging component is used to package the classification in the second buffer component.
[0030] With the above scheme, the number of weighing and feeding components is determined according to the type of raw materials, and the number is greater than or equal to the type of raw materials. All weighing and feeding components are sequentially arranged above the horizontal conveyor belt 1, and all weighing and feeding components can be unloaded onto the horizontal conveyor belt 1, avoiding the setting of multi-component conveyor belts, simplifying the structure, and saving costs.
[0031] The horizontal conveyor belt 1, the first buffer component, the mixing component, the second buffer component, the packaging component, and the weighing and feeding component can be implemented by using existing mature structures. In order to further improve the system performance, some components can also be implemented by using the following structures.
[0032] In order to simplify the structure of the weighing unit, such as Figure 2 As shown, the weighing unit 22 includes a second frame 221 , a third silo 222 , at least two weighing ears 223 fixed on the side walls of the third silo 222 , and a weighing sensor 224 placed between the second frame 221 and the weighing ears 223 .
[0033] In order to simplify the setting height of the horizontal conveyor belt 1, simplify the structure and save costs, the first cache component includes a first silo 31 and a first climbing conveyor 32 for transferring powder on the horizontal conveyor belt 1 to the first silo; the bottom of the first silo 31 is conical.
[0034] The mixing assembly includes a first frame 41 , a vacuum loader 43 connected to the first cache assembly through a feed pipe 42 , and a mixer 44 placed below the vacuum loader 43 . Both the vacuum loader 43 and the mixer 44 are fixed on the first frame 41 .
[0035] The second buffer assembly includes a second silo 51 and a first screw feeder 52 for transferring the powder in the mixing assembly to the second silo 51. In order to facilitate the control of the discharge of the second silo 51, as shown in FIG. Figure 3 , 4As shown, the second silo 51 includes a cylindrical upper cylinder 511 and a conical lower cylinder 512, and a first discharge port 5121 is arranged on the side wall of the lower cylinder 512, and a closed door 5122 is rotatably connected to the discharge port, and a first pneumatic cylinder 5123 is rotatably connected between the lower cylinder 512 and the closed door 5122 to realize the control of the closed state of the first discharge port 5121 by the closed door 5122.
[0036] It should be noted that the first material bin 31 may adopt the same structure as the second material bin 51. The pneumatic cylinder is used to realize control, which has a simple structure and is easy to control.
[0037] The packaging assembly includes a bag packaging machine 61 and a second screw feeder 62 for conveying the powder in the second buffer assembly to the bag packaging machine 61. The bag packaging machine 61 is a prior art, and the specific structure is not described in detail in this solution.
[0038] like Figure 5 , 6 As shown, the second screw feeder 62 includes a feeding barrel 621, one end of which is provided with a feeding port 6211, and the other end is provided with a second discharging port 6212; a screw shaft 622 placed in the feeding barrel 621; a driving member 623 for driving the screw shaft 622 to rotate; a control structure arranged on the feeding port 621, the control structure including at least one opening and closing plate 624, a first control plate 625 one end of which is non-vertically fixed to the opening and closing plate 624, a second control plate 626 rotatably connected to the other end of the first control plate 625, a second pneumatic cylinder 627 for controlling the second control plate 626 along one radial end of the feeding port 6211, and a limiting portion 628 fixed on the inner wall of the feeding port 6211 and overlapping with the opening and closing plate 624.
[0039] The feed port 6211 is square or circular, and the opening and closing plate 624 can also be directional or circular. The limiting portion 628 also seals the edge of the opening and closing plate 624 when limiting the support of the opening and closing plate 624. One or more opening and closing plates 624 can be provided. In order to simplify the structure and facilitate the rotation control of the opening and closing plate 624, there are two opening and closing plates 624 and the two opening and closing plates 624 overlap. The two opening and closing plates 624 overlap, and the overlapping portion improves the reliability of the seal.
[0040] The angle between the opening and closing plate 624 and the first control plate 625 is less than 90 degrees, preferably set to 40 to 50 degrees. In order to facilitate the connection of the second pneumatic cylinder 627, a mounting hole is set on the side wall of the feed port 6211. In order to ensure sealing, the aperture of the mounting hole is adapted to the telescopic end of the second pneumatic cylinder 627. The second pneumatic cylinder 627 is fixed to the outer wall of the feed barrel 621, and its telescopic end is fixedly connected to the second control plate 626. It should be noted that Figure 5 , 6 The second pneumatic cylinder 627 and the second control plate 626 are not assembled in place.
[0041] Using the above structure, refer to Figure 5 , 6 Since the opening and closing plate 624 and the first control plate 625 are not in a vertical fixed relationship, when the feed port 6211 needs to be closed, refer to Figure 5 , the second pneumatic cylinder 627 controls the second control plate 626 to move rightward, and due to the action of the limiter 628 and the first control plate 625, the opening and closing plate 624 is parallel to the diameter surface of the feed port 6211, so that the feed port 6211 is sealed. Figure 5 shown.
[0042] When the material feeding is to be continued, the second pneumatic cylinder 627 controls the second control plate 626 to move leftward, and the limiter 628 loses the locking effect on the opening and closing plate 624. Under the gravity of the opening and closing plate 624 and the first control plate 625, the first control plate 625 is in a substantially vertical state, so that the feed port 6211 is opened. Figure 6 shown.
[0043] The first screw feeder 52 may also adopt the same structure as the second screw feeder 62 .
[0044] The powder batching system also includes an intelligent control unit to achieve coordinated control of various components in the system. The structure of the control unit and its connection relationship with the control parts in each component are both existing technologies and will not be described here.
[0045] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A powder batching system, characterized in that: include: A horizontal conveyor belt (1); Weighing and feeding components, the weighing and feeding components having at least two groups and all of which are sequentially arranged above the horizontal conveyor belt (1), each group of weighing and feeding components comprising a material storage bin (21) and a weighing unit (22) arranged between the material storage bin (21) and the horizontal conveyor belt (1); a first buffer assembly, the first buffer assembly being used to receive and store powder conveyed by the horizontal conveyor belt (1); A mixing component, the mixing component is used to mix the powder in the buffer component; A second cache component, the second cache component is used to cache the mixing component; A packaging component is used to package the categories in the second cache component.
2. A powder batching system according to claim 1, characterized in that: The first buffer assembly comprises a first silo (31) and a first climbing conveyor (32) for transferring powder on the horizontal conveyor belt (1) to the first silo; The bottom of the first silo (31) is conical.
3. A powder batching system according to claim 1, characterized in that: The mixing assembly comprises a first frame (41), a vacuum loader (43) connected to the first buffer assembly via a feed pipe (42), and a mixer (44) disposed below the vacuum loader (43); the vacuum loader (43) and the mixer (44) are both fixed on the first frame (41).
4. A powder batching system according to claim 1, characterized in that: The second buffer component comprises a second silo (51) and a first screw feeder (52) for transferring powder in the mixing component to the second silo (51).
5. A powder batching system according to claim 4, characterized in that: The second silo (51) comprises a cylindrical upper cylinder (511) and a conical lower cylinder (512), a first discharge port (5121) is arranged on the side wall of the lower cylinder (512), a closed door (5122) is rotatably connected to the discharge port, and a first pneumatic cylinder (5123) is rotatably connected between the lower cylinder (512) and the closed door (5122) to realize the control of the closed state of the first discharge port (5121) by the closed door (5122).
6. A powder batching system according to claim 1, characterized in that: The weighing unit (22) comprises a second frame (221), a third silo (222), at least two weighing ears (223) fixed on the side wall of the third silo (222), and a weighing sensor (224) disposed between the second frame (221) and the weighing ears (223).
7. A powder batching system according to claim 1, characterized in that: The packaging component comprises a bag packaging machine (61) and a second screw feeder (62) for conveying the powder in the second buffer component to the bag packaging machine (61).
8. A powder batching system according to claim 7, characterized in that: The second screw feeder (62) comprises: A material delivery cylinder (621), wherein one end of the material delivery cylinder (621) is provided with a material feed port (6211), and the other end of the material delivery cylinder (621) is provided with a second material discharge port (6212); A screw shaft (622) disposed in the feeding cylinder (621); A driving member (623) for driving the screw shaft (622) to rotate; A control structure is arranged on the feed port (6211), the control structure comprising at least one opening and closing plate (624), a first control plate (625) having one end non-vertically fixed to the opening and closing plate (624), a second control plate (626) rotatably connected to the other end of the first control plate (625), a second pneumatic cylinder (627) for controlling one radial end of the second control plate (626) along the feed port (6211), and a limiting portion (628) fixed to the inner wall of the feed port (6211) and overlapping the opening and closing plate (624).
9. A powder batching system according to claim 8, characterized in that: There are two opening and closing plates (624), and the two opening and closing plates (624) are overlapped.
Citation Information
Patent Citations
An automatic weighing and batching system
CN111167372B