Filling packaging composite film coiling device

By designing the filling and packaging composite film coil device, the synchronous rotation shaft and driving mechanism are used to solve the problem that the filling and packaging composite film cannot be fully used, achieving higher utilization and reducing production costs.

CN222498045UActive Publication Date: 2025-02-18FUJIAN HAIXIA TECH
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Patent Information

Application Number
CN202421321580.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-02-18
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

During the production process of emulsified explosives, due to the different inner and outer diameters of the filling and packaging composite film, the induction deviation occurs when the loading machine replaces the film, resulting in the failure to completely use the film, which increases the waste of raw materials and production costs.

Method used

A filling and packaging composite film coil device is designed. By setting up a synchronously rotating first and second rotating shafts, the recycling and rewinding of composite film coils is realized, and the use of composite films is automatically controlled by using a driving mechanism and a torque sensor. Make sure the film roll is used as completely as possible.

Benefits of technology

Through the use of this device, the utilization rate of filling and packaging composite film can be effectively increased, production costs can be reduced, and work intensity of workers can be reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of emulsion explosive packaging film recovery, in particular to a filling packaging composite film coiling device. The first rotating shaft is used for coaxially sleeving a to-be-recycled composite film roll, the second rotating shaft is used for sleeving a centrally-recycled composite film roll, and after the to-be-recycled composite film roll and the outer end of the centrally-recycled composite film roll are subjected to hot melting, the second rotating shaft is driven by the driving mechanism to rotate; a to-be-recycled composite film roll is wound on a centrally-recycled composite film roll through the machine shell, when the composite film on the to-be-recycled composite film roll is about to be completely pulled out, the torque sensor senses that the torque is increased, at the moment, the driving motor is automatically controlled to stop working, the composite film is cut off manually, and the empty film roll is taken down from the first rotating shaft; by means of the structure, a small number of remaining composite film rolls are recycled in a centralized mode, the utilization rate of the filling packaging composite film is increased, and the production cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of emulsion explosive packaging film recovery, in particular to a filling and packaging composite film coiling device. Background Art

[0002] In the daily production process of emulsion explosives, due to the different inner and outer diameter thicknesses of the filling and packaging composite films produced by different suppliers, the sensing device for replacing the filling and packaging composite film in the charging machine has deviations when sensing the inner diameter of the filling and packaging composite film; at the same time, there may be shaking during the operation of the equipment, resulting in low sensing accuracy, so that the film changing equipment of the charging machine fails to use up the filling and packaging composite film as much as possible and then switch to the new filling and packaging composite film, making it difficult to continue to use the remaining filling and packaging composite film. Over time, this leads to waste of raw materials and high production costs. In addition, the remaining filling and packaging composite film rolls need to be destroyed, which increases the work intensity of the workers. Therefore, conducting research in this area and increasing the utilization rate of filling and packaging composite films have important practical significance for reducing costs and increasing efficiency in the long run. Utility Model Content

[0003] The technical problem to be solved by the utility model is: how to recycle the remaining filling and packaging composite film, rewind it and use it in the production line, increase the utilization rate of the filling and packaging composite film, and reduce the production cost.

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0005] A filling and packaging composite film winding device, comprising:

[0006] chassis;

[0007] A first rotating shaft, the first rotating shaft is rotatably connected to the housing, and the first rotating shaft is used for receiving the composite film roll to be recovered coaxially;

[0008] A second rotating shaft, the second rotating shaft is rotatably connected to the housing, the second rotating shaft is parallel to the first rotating shaft, and the second rotating shaft is used for sleeve-connecting the composite film roll for centralized recovery;

[0009] A driving mechanism, the driving mechanism is connected to the housing, the driving mechanism is in driving connection with the second rotating shaft, and is used to drive the second rotating shaft, the driving mechanism includes a driving motor;

[0010] A torque sensor connected to an output shaft of the drive motor;

[0011] The controller is electrically connected to the torque sensor and the drive motor respectively, and is used to control the drive motor to turn off when the torque signal received from the torque sensor is greater than a preset threshold.

[0012] Furthermore, in the above-mentioned filling and packaging composite film winding device structure, the driving mechanism also includes a composite film heat sealing mechanism, the composite film heat sealing mechanism is connected to the casing, the composite film heat sealing mechanism is located between the first rotating shaft and the second rotating shaft, and the composite film heat sealing mechanism is used to bond the composite film fractures of two composite film rolls.

[0013] Furthermore, in the above-mentioned filling and packaging composite film winding device structure, the driving mechanism also includes a first pulley, a second pulley and a transmission belt, the first pulley is coaxially sleeved on the output shaft of the driving motor, the second pulley is coaxially sleeved on the second rotating shaft, and the transmission belt is connected between the first pulley and the second pulley.

[0014] Furthermore, in the above-mentioned filling and packaging composite film winding device structure, the second rotating shaft is an inflatable shaft.

[0015] Furthermore, in the above-mentioned filling and packaging composite film winding device structure, the first rotating shaft is an inflatable shaft.

[0016] The beneficial effect of the utility model lies in that a first rotating shaft and a second rotating shaft structure that rotate synchronously are set, the first rotating shaft is used for coaxially sleeved composite film rolls to be received for recycling, and the second rotating shaft is used for sleeved composite film rolls for centralized recycling, and the composite film rolls to be recycled are heat-fused with the outer ends of the composite film rolls for centralized recycling, and the second rotating shaft is driven to rotate by the driving mechanism, and the housing winds the composite film rolls to be recycled onto the composite film rolls for centralized recycling, and when the composite film on the composite film rolls to be recycled is almost torn off, the torque sensor senses that the torque becomes larger, and the drive motor is automatically controlled to stop working at this time, the composite film is manually cut off, the empty film roll is removed from the first rotating shaft, and the next composite film roll to be recycled is replaced, and the above operation is repeated. The above structure enables the remaining small amount of composite film rolls to be recycled in a centralized manner, increases the utilization rate of the composite film for filling and packaging, and reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of a filling and packaging composite film winding device from a first perspective according to a specific embodiment of the utility model;

[0018] Figure 2 It is a structural schematic diagram of a filling and packaging composite film winding device from a second perspective according to a specific embodiment of the utility model;

[0019] Description of labels:

[0020] 1. Casing;

[0021] 2. The first rotating shaft;

[0022] 3. Second rotating shaft;

[0023] 4. Composite film roll;

[0024] 5. Driving mechanism; 51. Driving motor; 52. Output shaft; 53. First pulley; 54. Second pulley; 55. Transmission belt;

[0025] 6. Composite film heat sealing mechanism. DETAILED DESCRIPTION

[0026] In order to explain the technical content, achieved objectives and effects of the present invention in detail, the following is an explanation in conjunction with the implementation modes and the accompanying drawings.

[0027] Please refer to Figure 1 as well as Figure 2 The utility model relates to a filling and packaging composite film winding device, comprising:

[0028] Housing 1;

[0029] A first rotating shaft 2, the first rotating shaft 2 is rotatably connected to the housing 1, and the first rotating shaft 2 is used for coaxially sleeve receiving the composite film roll 4 to be recovered;

[0030] A second rotating shaft 3, the second rotating shaft 3 is rotatably connected to the housing 1, the second rotating shaft 3 is parallel to the first rotating shaft 2, and the second rotating shaft 3 is used for sleeve-connecting the composite film roll 4 for centralized recovery;

[0031] A driving mechanism 5, wherein the driving mechanism 5 is connected to the housing 1, and the driving mechanism 5 is in driving connection with the second rotating shaft 3, and is used to drive the second rotating shaft 3, and the driving mechanism 5 includes a driving motor 51;

[0032] A torque sensor connected to the output shaft 52 of the driving motor 51;

[0033] The controller is electrically connected to the torque sensor and the drive motor 51 respectively, and is used to control the drive motor 51 to turn off when the torque signal received from the torque sensor is greater than a preset threshold.

[0034] In the above implementation manner, the controller can select a single-chip microcomputer, which converts the torque signal into a level signal. For example, when the torque sensor senses that the torque is higher than a preset threshold, a high level is input to the single-chip microcomputer, and a low level is output accordingly. The control circuit of the motor is disconnected through a conventional relay switch circuit, thereby achieving the purpose of automatic shutdown.

[0035] As a preferred embodiment, the driving mechanism 5 also includes a composite film heat sealing mechanism 6, which is connected to the housing 1, and is located between the first rotating shaft 2 and the second rotating shaft 3. The composite film heat sealing mechanism 6 is used to bond the composite film fractures of the two composite film rolls 4.

[0036] In the above embodiments, the composite film heat sealing mechanism 6 itself belongs to the existing structure. The innovation of the present utility model is to set the heat sealing mechanism at a specific position of the casing 1 to facilitate the heat sealing and bonding of the ends of the two composite film rolls 4. For example, the fractures of the two composite films are overlapped first. In one of the heat sealing mechanisms, the overlapping fractures of the two composite films are clamped by two clamping arms in a high-temperature state for hot-melt bonding.

[0037] As a preferred embodiment, the driving mechanism 5 also includes a first pulley 53, a second pulley 54 and a transmission belt 55, the first pulley 53 is coaxially sleeved on the output shaft 52 of the driving motor 51, the second pulley 54 is coaxially sleeved on the second rotating shaft 3, and the transmission belt 55 is connected between the first pulley 53 and the second pulley 54.

[0038] As a preferred embodiment, the second rotating shaft 3 is an inflatable shaft.

[0039] As a preferred embodiment, the first rotating shaft 2 is an inflatable shaft.

[0040] In the above embodiments, the inflatable shaft is an existing structure, and its specific principle will not be described in detail here.

[0041] In the above embodiment, when replacing the next composite film roll 4 to be recycled, the second rotating shaft 3 is always in an inflated and tightened state. The broken end of the film roll is first overlapped with the film roll port on the second rotating shaft 3, and after being heat-sealed by a heat sealing mechanism, the composite film roll 4 to be recycled is sleeved on the first rotating shaft 2, and the drive motor 51 is started through air expansion and tightening to carry out the winding and recycling of the composite film.

[0042] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.

Claims

1. A filling and packaging composite film winding device, characterized in that: include: chassis; A first rotating shaft, the first rotating shaft is rotatably connected to the housing, and the first rotating shaft is used for receiving the composite film roll to be recovered coaxially; A second rotating shaft, the second rotating shaft is rotatably connected to the housing, the second rotating shaft is parallel to the first rotating shaft, and the second rotating shaft is used for sleeve-connecting the composite film roll for centralized recovery; A driving mechanism, the driving mechanism is connected to the housing, the driving mechanism is in driving connection with the second rotating shaft, and is used to drive the second rotating shaft, the driving mechanism includes a driving motor; A torque sensor connected to an output shaft of the drive motor; The controller is electrically connected to the torque sensor and the drive motor respectively, and is used to control the drive motor to turn off when the torque signal received from the torque sensor is greater than a preset threshold.

2. The filling and packaging composite film winding device according to claim 1, characterized in that: The driving mechanism also includes a composite film heat-sealing mechanism, which is connected to the housing and located between the first rotating shaft and the second rotating shaft. The composite film heat-sealing mechanism is used to bond the composite film fractures of two composite film rolls.

3. The filling and packaging composite film winding device according to claim 1, characterized in that: The driving mechanism also includes a first pulley, a second pulley and a transmission belt. The first pulley is coaxially sleeved on the output shaft of the driving motor, the second pulley is coaxially sleeved on the second rotating shaft, and the transmission belt is connected between the first pulley and the second pulley.

4. The filling and packaging composite film winding device according to claim 1, characterized in that: The second rotating shaft is an inflatable shaft.

5. The filling and packaging composite film winding device according to claim 1, characterized in that: The first rotating shaft is an inflatable shaft.