Brick paving device

By designing a movable brick laying mechanism including platens, rollers, chutes and buffers, the problems of low efficiency and easy breakage in the process of cable trench brick laying are solved, and the quality and cost of bricks are controlled is realized , optimize the construction process and improve the flexibility of the device.

CN222499918UActive Publication Date: 2025-02-18SINOHYDRO BUREAU 11 CO LTD
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Patent Information

Application Number
CN202420056358.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-10
Publication Date
2025-02-18
Estimated Expiration
2034-01-10

AI Technical Summary

Technical Problem

During the laying process of cable trench, manual transportation of bricks is inefficient, bricks are prone to breaking, and it is difficult to control the quality and quantity of bricks, resulting in uncontrollable costs.

Method used

A brick laying device is designed, including a movable brick laying mechanism, the mechanism consists of a plate, a roller, a slide chute and a buffering part. The buffering part realizes buffering and deceleration of the bricks through the rebound component and the reduction component to avoid bricks. Bumping and damage.

Benefits of technology

Through this device, the damage of bricks during transportation is reduced, the quality and engineering costs of bricks are controlled, the construction process is optimized, and the flexibility of the device is improved.

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    Figure CN222499918U_ABST
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Abstract

The utility model relates to the field of brick paving construction, in particular to a brick paving device. Comprising a ditch, a brick paving mechanism I and a brick paving mechanism II, according to the scheme, damage to bricks when cables are paved in the cable trench is reduced, the bricks are not manually carried into the cable trench from the ground any more, the brick quality and the engineering cost are controlled to a certain degree, and the construction procedure is optimized; bricks can be transferred in the extending direction of the groove through movement of the brick paving mechanism, meanwhile, the bricks are prevented from being collided and damaged in the downward transportation process through the buffering effect of the buffering part, buffering of the bricks at different degrees and positions is achieved through cooperation of the rebounding assembly and the speed reduction assembly, and the using flexibility of the scheme is improved.
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Description

Technical Field

[0001] The utility model relates to the field of brick paving construction, in particular to a brick paving device. Background Art

[0002] Cable trenches require brick-laying operations during the production process. During the brick-laying process, bricks are manually transported from the ground to the cable trench. The efficiency of manual brick transportation is low during the entire process. At the same time, bricks are sometimes thrown by humans, which makes them easy to break. It is also easy for bricks to fail to meet laying requirements or for too many bricks to cause waste, resulting in uncontrollable quality and costs. Summary of the invention

[0003] In order to solve the problems of the prior art, the utility model provides a brick-laying device.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A brick laying device, comprising:

[0006] ditch;

[0007] The brick-laying mechanism 1 is located at one side of the ditch, the brick-laying mechanism 1 extends from the upper part of the ditch to the lower part of the ditch, and the brick-laying mechanism 1 is movable relative to the ditch;

[0008] The second brick-laying mechanism is located at the other side of the ditch, the second brick-laying mechanism is movable relative to the ditch, and the second brick-laying mechanism is connected to the first brick-laying mechanism;

[0009] Bricklaying mechanism 1 includes:

[0010] The platform is located above the curb;

[0011] Roller, arranged at the lower part of the table;

[0012] A slide, the upper part of which is hinged to one side of the table;

[0013] The buffer part is located at the lower part of the chute, and the buffer part corresponds to the lower exit of the chute;

[0014] The buffer part includes:

[0015] The rebound component is located at the lower part of the slide, and the main body of the rebound component is in the same direction as the slide;

[0016] The rebound components include:

[0017] A connecting plate, the upper end of which is fixedly connected to the lower end of the steel plate;

[0018] Limiting groove 1, fixed on one side of the lower part of the connecting plate;

[0019] Limiting groove 2, fixed to the other side of the lower part of the connecting plate,

[0020] The rubber ring is made of rubber material, one end of the rubber ring is inserted into the first limiting groove, and the other end of the rubber ring is inserted into the second limiting groove;

[0021] A gap is formed between the upper part of the rubber ring and the slide groove.

[0022] The first limiting groove comprises:

[0023] The outer clamping plate is an arc-shaped plate structure, one end of which is fixed to the side wall of the connecting plate;

[0024] The inner clamping plate is an arc-shaped plate structure, which is located inside the outer clamping plate, and one end of the inner clamping plate is fixed to the side wall of the connecting plate;

[0025] The bottom plate is fixed to the bottom of the outer card plate and the inner card plate, one end of the bottom plate is fixed to the bottom of the outer card plate, and the other end of the bottom plate is fixedly connected to the bottom of the inner card plate.

[0026] The chute comprises:

[0027] A steel plate, which is inclined across one side of the trench and with the lower end of the steel plate close to the bottom of the trench;

[0028] The first retaining edge is fixed on one side of the steel plate, and the first retaining edge protrudes from the upper surface of the steel plate;

[0029] The second retaining edge is fixed on the other side of the steel plate, and the second retaining edge protrudes from the upper surface of the steel plate;

[0030] A sliding space is formed between the first retaining edge, the second retaining edge and the steel plate.

[0031] A clamping groove is formed between the outer clamping plate, the inner clamping plate and the bottom plate, and the lower side of the rubber ring is located in the clamping groove.

[0032] The buffer part also includes a deceleration component, the main body of which is horizontally arranged and located at one side of the lower part of the rebound component;

[0033] The reduction components include:

[0034] A frame, one side of which is fixedly connected to the lower part of the connecting plate;

[0035] There are two baffles fixed on both sides of the frame, and the baffles protrude from the upper end surface of the frame and extend along the length direction of the frame;

[0036] A rubber plate, one end of the rubber plate is fixed to one side of the frame, and the other end of the rubber plate is fixed to the other side of the frame.

[0037] The rubber plate is a long strip structure made of rubber material, and the rubber plate protrudes downward from the lower end surface of the frame.

[0038] The deceleration assembly also includes a lug, which is fixed to a side of the frame away from the slide slot, and a bolt hole is provided on the lug.

[0039] Compared with the prior art, the beneficial effects of the utility model are as follows: this solution reduces the damage to bricks when laying cables in the cable trench, and bricks are no longer manually transported from the ground to the cable trench, which controls the quality of bricks and engineering costs to a certain extent and optimizes the construction process; the bricks can be transported along the extension direction of the trench through the movement of the brick-laying mechanism, and the buffering effect of the buffer part can prevent the bricks from being bumped and damaged during downward transportation. The cooperation of the rebound component and the deceleration component can achieve buffering of bricks to different degrees and positions, thereby improving the flexibility of the solution. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Other features, objectives and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings.

[0041] Figure 1 It is a schematic diagram of the structure of the utility model.

[0042] Figure 2 It is a structural schematic diagram of a brick-laying mechanism in the utility model.

[0043] Figure 3 yes Figure 2 Schematic diagram of the structure at point A in the middle.

[0044] Figure 4 yes Figure 2 Schematic diagram of the structure at point B in the middle.

[0045] Figure 5 It is a schematic diagram of the connecting plate structure in the utility model.

[0046] Figure 6 It is a schematic diagram of the structure of the speed reduction component in the utility model.

[0047] Figure 7 yes Figure 1 Schematic diagram of the structure at point C in the middle.

[0048] Among them: 1. ditch; 11. groove; 12. curb; 2. brick paving mechanism 1; 21. table; 211. raised block; 22. roller; 23. slide; 231. steel plate; 2311. extension plate 1; 2312. extension plate 2; 2313. notch; 232. stop edge 1; 233. stop edge 2; 234. sliding space; 24. buffer; 241. rebound component; 2411. connecting plate; 24 12. Limiting groove one; 24121. Outer clamping plate; 24122. Inner clamping plate; 24123. Bottom plate; 24124. Clamping groove; 2413. Limiting groove two; 2414. Rubber ring; 2415. Notch; 242. Speed ​​reduction assembly; 2421. Frame; 2422. Partition; 2423. Rubber plate; 2424. Lug; 2441. Bolt hole; 4. Bolt; 5. Nut; 3. Brick laying mechanism two. Specific implementation mode

[0049] A brick-laying device includes:

[0050] Ditch 1;

[0051] The first brick-laying mechanism 2 is located on one side of the ditch 1. The first brick-laying mechanism 2 extends from the upper part of the ditch 1 to the lower part of the ditch 1, and the first brick-laying mechanism 2 is movable relative to the ditch 1;

[0052] The second brick-laying mechanism 3 is located on the other side of the ditch 1. The second brick-laying mechanism 3 is movable relative to the ditch 1. The second brick-laying mechanism 3 is connected to the first brick-laying mechanism 2. Specifically, the second brick-laying mechanism 3 is detachably connected to the first brick-laying mechanism 2. According to the situation, after connection, the second brick-laying mechanism 3 and the first brick-laying mechanism 2 can be detached and used separately. The structure of the second brick-laying mechanism 3 is the same as that of the first brick-laying mechanism 2, and the structure of the second brick-laying mechanism 3 will not be elaborated here.

[0053] When it is necessary to transfer the bricks on both sides of the upper part of the ditch 1 to the bottom of the ditch 1, the first brick-laying mechanism 2 and the second brick-laying mechanism 3 are installed according to the position where the bricks are stacked. For example, when the bricks are stacked on one side of the ditch 1, the first brick-laying mechanism 2 or the second brick-laying mechanism 3 can be installed on this side to send the bricks on one side of the ditch 1 to the bottom of the ditch 1. When the bricks are stacked on both sides of the ditch 1, the first brick-laying mechanism 2 and the second brick-laying mechanism 3 are installed on both sides of the ditch 1 respectively to transport the bricks on both upper sides of the ditch 1 to the bottom of the ditch 1; and the movable structure of the first brick-laying mechanism 2 and the second brick-laying mechanism 3 relative to the ditch 1 can gradually transport the bricks stacked on both sides of the ditch 1 along the length direction of the ditch 1 into the ditch 1 during the movement.

[0054] The ditch 1 includes:

[0055] The groove 11 has a "凵"-shaped main cross-section;

[0056] The curb 12, there are two curbs 12 and they are symmetrically arranged on both upper sides of the groove 11; during construction, bricks are pre-stacked on the curbs 12;

[0057] Refer to Figure 2 , the first brick-laying mechanism 2 includes:

[0058] The table board 21 is a rectangular plate structure, which is horizontally arranged transversely. The table board 21 is located above the curb 12. A raised block 211 is arranged on the side of the table board 21 close to the groove 11. The raised block 211 is a rectangular plate structure; the table board 21 is used to pre-place a certain number of bricks. During use, personnel can pre-place the bricks stacked on the curb 12 on the table board 21;

[0059] The roller 22 is arranged under the table board 21. The roller 22 is rotatably connected to the lower part of the table board 21, and the roller 22 contacts the upper part of the curb 12; under the action of the roller 22, the table board 21 can move forward or backward.

[0060] The upper portion of the slide 23 is hinged to one side of the platform 21, the slide 23 obliquely straddles the groove 11, and the slide 23 extends toward the bottom of the groove 11;

[0061] The buffer part 24 is located at the lower part of the chute 23, and the buffer part 24 corresponds to the lower outlet of the chute 23; under the action of the roller 22, the platform 21 moves along the curb 12, and the bricks on the platform 21 are sent into the chute 23 and then slide downward from the chute 23, and finally the bricks fall into the groove 11 under the action of the buffer part 24;

[0062] The chute 23 comprises:

[0063] The steel plate 231 is a flat strip-shaped structure; the steel plate 231 is inclined across one side of the groove 11 and the lower end of the steel plate 231 is close to the bottom of the groove 11; Figure 3 Specifically, an extension plate 1 2311 and an extension plate 2312 are fixed on both sides of the upper part of the steel plate 231, and the extension plate 1 2311 and the extension plate 2312 are distributed along the length direction of the steel plate 231 and extend upward, and a notch 2313 is formed between the extension plate 1 2311 and the extension plate 2312, and the protruding block 211 is located in the notch 2313. The extension plate 1 2311 is hinged to one side of the protruding block 211, and the extension plate 2312 is hinged to the other side of the protruding block 211; the steel plate 231 is rotatable relative to the protruding block 211, so that it is convenient to adjust the angle of the steel plate 231 relative to the table 21, which is conducive to placing the steel plate 231 in the groove 11;

[0064] A retaining edge 232 is fixed to one side of the steel plate 231, and the retaining edge 232 protrudes from the upper surface of the steel plate 231;

[0065] The second stop edge 233 is fixed to the other side of the steel plate 231, and the second stop edge 233 protrudes from the upper surface of the steel plate 231;

[0066] A sliding space 234 is formed between the first stopper 232, the second stopper 233 and the steel plate 231; the brick can slide downward along the sliding space 234, and under the action of the first stopper 232 and the second stopper 233, the brick can stably move along the upper part of the sliding space 234 to the lower part of the sliding space 234;

[0067] The width of the sliding space 234 is twice the length of the brick; thus, the brick can be placed in the sliding space 234 horizontally (vertically), and the sliding space 234 can accommodate two bricks to move downward at the same time;

[0068] The buffer portion 24 includes:

[0069] The rebound component 241 is located at the lower part of the slide slot 23, and the main body of the rebound component 241 and the slide slot 23 are in the same direction;

[0070] The brick placed in the slide groove 23 moves downward from the slide groove 23. When the brick moves to the lower part of the slide groove 23, the brick contacts the rebound component 241, and then the brick rebounds from the slide groove 23 to the groove 11 under the action of the rebound component 241. In the above process, the rebound component 241 weakens the impact force generated during the descent of the brick to avoid damage to the brick.

[0071] The rebound assembly 241 includes:

[0072] The connecting plate 2411 is a rectangular plate structure, and its upper end is fixedly connected to the lower end of the steel plate 231;

[0073] A limiting groove 2412 is fixed to one side of the lower part of the connecting plate 2411;

[0074] The second limiting groove 2413 is fixed to the other side of the lower part of the connecting plate 2411. The second limiting groove 2413 and the first limiting groove 2412 have the same structure and are symmetrically arranged.

[0075] The rubber ring 2414 is made of rubber material, and its main body is in a "︵" shape. One end of the rubber ring 2414 is inserted into the first limiting groove 2412, and the other end of the rubber ring 2414 is inserted into the second limiting groove 2413. Specifically, the rubber ring 2414 is formed by a semicircular tire (cut from a circular tire);

[0076] A gap 2415 is formed between the upper portion of the rubber ring 2414 and the slide groove 23;

[0077] Limit groove 1 2412 and limit groove 2413 play the role of fixing the rubber ring 2414. The brick sliding out from the lower part of the slide groove 23 contacts the upper part of the rubber ring 2414. Note that because the brick slides out from a position close to the side of the slide groove 23, the sliding brick contacts one side of the rubber ring 2414, that is, when the brick contacts the rubber ring 2414, the brick deviates from the central axis of the rubber ring 2414, and then under the action of the reaction force of the rubber ring 2414, the brick "pops out" from the notch 2415 into the groove 11.

[0078] See also Figure 5 , the limiting groove 2412 includes:

[0079] The outer clamping plate 24121 is an arc-shaped plate structure, one end of which is fixed to the side wall of the connecting plate 2411;

[0080] The inner clamping plate 24122 is an arc-shaped plate structure, which is located inside the outer clamping plate 24121, and one end of the inner clamping plate 24122 is fixed to the side wall of the connecting plate 2411;

[0081] The bottom plate 24123 is fixed to the bottom of the outer card plate 24121 and the inner card plate 24122. One end of the bottom plate 24123 is fixed to the bottom of the outer card plate 24121, and the other end of the bottom plate 24123 is fixedly connected to the bottom of the inner card plate 24122.

[0082] A card slot 24124 is formed between the outer card plate 24121, the inner card plate 24122 and the bottom plate 24123, and the lower side of the rubber ring 2414 is located in the card slot 24124;

[0083] The rubber ring 2414 and the limiting groove 1 2412 are detachable structures, which is convenient for replacing and installing the rubber ring 2414. At the same time, the limiting groove 1 2412 and the limiting groove 2 2413 are located on the outside of the steel plate 231. In this way, after the rubber ring 2414 is removed, the brick can continue to move downward along the connecting plate 2411 and enter the buffer part 24 (discussed later);

[0084] The buffer part 24 further includes a deceleration component 242, the main body of the deceleration component 242 is horizontally arranged, and is located at one side of the lower part of the rebound component 241;

[0085] See also Figure 6 , the deceleration assembly 242 includes:

[0086] The frame 2421 has a main body in a "Π" shape; one side of the frame 2421 is fixedly connected to the lower part of the connecting plate 2411;

[0087] There are two baffles 2422 fixed on both sides of the frame 2421, and the baffles 2422 protrude from the upper end surface of the frame 2421, and extend along the length direction of the frame 2421; the baffles 2422 prevent the bricks from being separated from the frame 2421 during movement.

[0088] The rubber sheet 2423 is a long strip structure made of rubber material. One end of the rubber sheet 2423 is fixed to one side of the frame 2421, and the other end of the rubber sheet 2423 is fixed to the other side of the frame 2421. The rubber sheet 2423 protrudes downward from the lower end surface of the frame 2421. When the brick moves into the frame 2421, the brick contacts the rubber sheet 2423. Under the blocking effect of the rubber sheet 2423, the speed of the brick gradually decreases until it is stably "retained" in the frame 2421.

[0089] The protruding piece 2424 is fixed to a side of the frame 2421 away from the slide slot 23, and a bolt hole 2441 is formed on the protruding piece 2424;

[0090] When the brick-laying mechanism 1 2 and the brick-laying mechanism 2 3 are connected, the bolt hole 2441 provided at the buffer portion 24 of the brick-laying mechanism 2 3 is aligned with the bolt hole 2441 provided at the buffer portion 24 of the brick-laying mechanism 1 2 (located at the upper and lower parts respectively), and then the bolt 4 passes through the two bolt holes 2441, and then the nut 5 is connected with the bolt 4 to realize the connection between the brick-laying mechanism 1 2 and the brick-laying mechanism 2 3. The detachable connection between the brick-laying mechanism 2 3 and the brick-laying mechanism 1 2 is realized by the cooperation between the nut 5 and the bolt 4; there is a gap between the two protrusions 2424 so that the two protrusions 2424 can rotate to a certain extent, thereby realizing the rotatable connection between the brick-laying mechanism 2 3 and the brick-laying mechanism 1 2.

[0091] Working principle: insert the rubber ring 2414 into the limiting groove 1 2412 and the limiting groove 2 2413 of the brick-laying mechanism 1 2, then place the slide groove 23 and the buffer part 24 of the brick-laying mechanism 1 2 at the bottom of the groove 11, and similarly place the slide groove 23 and the buffer part 24 of the brick-laying mechanism 2 3 at the bottom of the groove 11, and then connect the brick-laying mechanism 1 2 and the brick-laying mechanism 2 3 by bolt connection;

[0092] The personnel place the bricks on the curb 12 on the table 21 of the brick laying mechanism 1 2 and the table 21 of the brick laying mechanism 2 3 respectively, and then push the brick laying mechanism 1 2 and the brick laying mechanism 2 3 to move forward. Of course, the bricks on the table 21 can be placed on one side of the slide 23 during the movement. The bricks move downward along the slide 23, and the bricks contact the rubber ring 2414. Under the rebound effect of the rubber ring 2414, the bricks pop out from the notch 2415 into the groove 11;

[0093] As a preferred solution, when it is necessary to change the position where the brick falls to the bottom of the groove 11, remove the rubber ring 2414. At this time, the brick sliding down from the slide 23 directly enters the frame 2421, and then under the blocking effect of the rubber plate 2423, the brick gradually falls into the frame 2421, and the person in the groove 11 can take out the brick.

[0094] This scheme is based on the 600,000-kilowatt photovoltaic energy storage project in Fukang City, Xinjiang, and the construction of photovoltaic power generation 35KV high-voltage cable trench cover bricks. Through this device construction method, the number of broken bricks is reduced; the shortage or waste of bricks in the cable trench is reduced, and the construction progress of the subsequent photovoltaic power generation 35KV high-voltage cable cover bricks is accelerated. It has been well received by local owners, supervisors and surrounding people, and has created good economic and social benefits.

Claims

1. A brick laying device, characterized in that: include: ditch; The brick-laying mechanism 1 is located at one side of the ditch, the brick-laying mechanism 1 extends from the upper part of the ditch to the lower part of the ditch, and the brick-laying mechanism 1 is movable relative to the ditch; The second brick-laying mechanism is located at the other side of the ditch, the second brick-laying mechanism is movable relative to the ditch, and the second brick-laying mechanism is connected to the first brick-laying mechanism; Bricklaying mechanism 1 includes: The platform is located above the curb; Roller, arranged at the lower part of the table; A slide, the upper part of which is hinged to one side of the table; The buffer part is located at the lower part of the chute, and the buffer part corresponds to the lower exit of the chute; The buffer part includes: The rebound component is located at the lower part of the slide, and the main body of the rebound component is in the same direction as the slide; The rebound components include: A connecting plate, the upper end of which is fixedly connected to the lower end of the steel plate; Limiting groove 1, fixed on one side of the lower part of the connecting plate; Limiting groove 2, fixed to the other side of the lower part of the connecting plate, The rubber ring is made of rubber material, one end of the rubber ring is inserted into the first limiting groove, and the other end of the rubber ring is inserted into the second limiting groove; A gap is formed between the upper part of the rubber ring and the slide groove.

2. The brick paving device according to claim 1, characterized in that: The first limiting groove comprises: The outer clamping plate is an arc-shaped plate structure, one end of which is fixed to the side wall of the connecting plate; The inner clamping plate is an arc-shaped plate structure, which is located inside the outer clamping plate, and one end of the inner clamping plate is fixed to the side wall of the connecting plate; The bottom plate is fixed to the bottom of the outer card plate and the inner card plate, one end of the bottom plate is fixed to the bottom of the outer card plate, and the other end of the bottom plate is fixedly connected to the bottom of the inner card plate.

3. The brick paving device according to claim 2, characterized in that: The chute comprises: A steel plate, which is inclined across one side of the trench and with the lower end of the steel plate close to the bottom of the trench; The first retaining edge is fixed on one side of the steel plate, and the first retaining edge protrudes from the upper surface of the steel plate; The second retaining edge is fixed on the other side of the steel plate, and the second retaining edge protrudes from the upper surface of the steel plate; A sliding space is formed between the first retaining edge, the second retaining edge and the steel plate.

4. The brick paving device according to claim 3, characterized in that: A clamping groove is formed between the outer clamping plate, the inner clamping plate and the bottom plate, and the lower side of the rubber ring is located in the clamping groove.

5. The brick paving device according to any one of claims 1 to 4, characterized in that: The buffer part also includes a deceleration component, the main body of which is horizontally arranged and located at one side of the lower part of the rebound component; The reduction components include: A frame, one side of which is fixedly connected to the lower part of the connecting plate; There are two baffles fixed on both sides of the frame, and the baffles protrude from the upper end surface of the frame and extend along the length direction of the frame; A rubber plate, one end of the rubber plate is fixed to one side of the frame, and the other end of the rubber plate is fixed to the other side of the frame.

6. The brick paving device according to claim 5, characterized in that: The rubber plate is a long strip structure made of rubber material, and the rubber plate protrudes downward from the lower end surface of the frame.

7. The brick paving device according to claim 6, characterized in that: The deceleration assembly also includes a lug, which is fixed to a side of the frame away from the slide slot, and a bolt hole is provided on the lug.