Steel shell structure suitable for filling balance weight of loading machine

By designing the steel shell structure of the adjustment mechanism and anti-collision mechanism in the loader, the problem of the loader's counterweight cannot be adjusted and the impact force cannot be reduced, the flexible adjustment of the counterweight position and the effective offset of the impact force are achieved, and the Work efficiency of the loader and protection of mechanical components.

CN222500416UActive Publication Date: 2025-02-18LONGGONG (FUJIAN) CASTING & FORGING CO LTD
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Patent Information

Application Number
CN202421253968.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-02-18
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

The counterweight of existing loaders cannot be flexibly adjusted, and the impact force cannot be effectively reduced during collision, resulting in damage to mechanical components and economic losses.

Method used

A steel shell structure including an adjustment mechanism and an anti-collision mechanism is designed. The adjustment mechanism realizes the position of the counterweight block through the coordination of the active teeth and the driven teeth; the anti-collision mechanism is transformed through the anti-collision shell and the collapsed shell. Repeat the impact force.

Benefits of technology

The flexible adjustment of the loader counterweight position is achieved, the working efficiency is improved, and mechanical components are protected and economic losses are reduced by reducing impact force.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steel shell structure suitable for filling a counter weight of a loading machine. The steel shell structure comprises a shell, the outer wall of the fixing shell is fixedly connected with the outer wall of the shell, and the fixing shell is used for being connected to the loading machine; the outer wall of the side shell is fixedly connected with the outer wall of the shell, and the side shell is used for increasing the balance weight; the steel shell structure comprises a shell, a bottom shell and an anti-collision mechanism, the top of the bottom shell is fixedly connected with the bottom of the shell, the steel shell structure further comprises the anti-collision mechanism and an adjusting mechanism, the anti-collision mechanism is located at the bottom of the shell, and the bottom of the adjusting mechanism is fixedly connected with the top of the shell. The driving teeth are used for driving the driven teeth to rotate, the lead screw is forced to rotate synchronously, the balancing weight is connected to the lead screw, therefore, the position of the balancing weight is changed, and the purpose of being suitable for filling the balance weight steel shell structure of the loading machine is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of loaders, in particular to a steel shell structure suitable for a loader to be filled with a counterweight. Background Art

[0002] At present, loader counterweights are divided into integral cast iron counterweights and steel shell filled counterweights. Integral cast iron counterweights can be made into more complex shapes with beautiful appearance, but they use a large amount of steel, which consumes iron resources and increases smelting pollution, resulting in high costs. The steel shell mass of steel shell filled counterweights is only about 1 / 3 to 1 / 4 of the total mass of the counterweight, which greatly reduces the amount of steel used, so it is low in cost and environmentally friendly. At present, most domestic loaders use steel shell filled counterweights.

[0003] However, in the prior art, most traditional loader counterweights are integral and fixed, so the weight of the counterweight cannot be changed. Therefore, the loader cannot flexibly adjust the counterweight position according to different work requirements, thereby reducing the work efficiency of the loader. At the same time, collisions are inevitable when the loader is working, and if the impact force cannot be reduced during the collision, the mechanical parts of the loader will be damaged, causing economic losses. Utility Model Content

[0004] In view of the deficiencies of the prior art, the technical solution adopted by the utility model to solve the technical problems is: a steel shell structure suitable for loader filling counterweight, comprising:

[0005] case;

[0006] A fixed shell, the outer wall of which is fixedly connected to the outer wall of the shell body, and the fixed shell is used to fix the steel shell mechanism in the loader;

[0007] A side shell, the outer wall of which is fixedly connected to the outer wall of the shell body, and the side shell is used to increase the counterweight;

[0008] A bottom shell, the top of which is fixedly connected to the bottom of the shell body, and the bottom shell is used to increase the counterweight;

[0009] The steel shell structure also includes:

[0010] An anti-collision mechanism, the anti-collision mechanism is located at the bottom of the shell, and the anti-collision mechanism is used to bear the collision;

[0011] An adjusting mechanism, the bottom of which is fixedly connected to the top of the shell, and the adjusting mechanism is used to adjust the position of the counterweight;

[0012] The adjustment mechanism includes a counterweight block, the inner wall of the counterweight block is threadedly connected to a screw rod, the end of the screw rod away from the counterweight block is rotatably connected to a fixed block, the outer wall of the fixed block is rotatably connected to a driving tooth, the end of the screw rod away from the counterweight block is fixedly connected to a driven tooth, the end of the screw rod close to the counterweight block is rotatably connected to a fixed plate, rollers are arranged on the outside of the fixed plate, and threads are opened in the wall of the counterweight block in a linear array along the outer wall of the side shell.

[0013] Preferably, a groove is provided in the wall of the side shell, and the groove is semicircular in shape. The outer wall of the roller is rotatably connected to the inner wall of the side shell, and the outer wall of the driving tooth is meshed with the outer wall of the driven tooth.

[0014] Preferably, the bottom of the counterweight block is slidably connected to the outer wall of the roller, the bottom of the fixed block is fixedly connected to the top of the side shell, the bottom of the fixed plate is fixedly connected to the top of the side shell, and the roller reduces the friction at the bottom of the counterweight block.

[0015] Preferably, the anti-collision mechanism comprises a connecting block, the inner wall of which is slidably connected with an anti-collision shell, the inner wall of which is threadedly connected with a lifting ear, a collapse shell is arranged outside the connecting block, and a threaded hole is opened in the wall of the anti-collision shell.

[0016] Preferably, a sliding groove is opened in the wall of the connecting block, the outer wall of the collapse shell is fixedly connected with a connecting strip, and a linear array is arranged along the outer wall of the collapse shell, the outer wall of the connecting block is fixedly connected to the outer wall of the side shell, and the anti-collision shell slides in the connecting block through a slider.

[0017] Preferably, the outer wall of the connecting strip is fixedly connected to the inner wall of the crash shell, the inner wall of the collapse shell is fixedly connected with support blocks, and the support blocks are arranged in a linear array along the inner wall of the collapse shell, and the shape of the crash shell is semicircular.

[0018] The beneficial effects of the utility model are as follows:

[0019] 1. The utility model sets an adjustment mechanism and utilizes the active teeth to drive the driven teeth to rotate, forcing the screw rod to rotate synchronously. The counterweight block is connected to the screw rod, so that the position of the counterweight block can be changed, so that the loader can flexibly adjust the counterweight position according to different work requirements, and solves the problem that traditional equipment cannot adjust the counterweight position.

[0020] 2. The utility model sets an anti-collision mechanism and utilizes the deformation of the anti-collision shell and the collapse shell to offset the impact force, and provides a support block in the collapse shell to increase the strength of the collapse shell, thereby achieving the purpose of reducing the impact force and solving the problem that traditional equipment cannot reduce the impact force. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is the front view of the utility model;

[0022] Figure 2 It is a cross-sectional view of the utility model;

[0023] Figure 3 It is a structural schematic diagram of the adjustment mechanism of the utility model;

[0024] Figure 4 It is a structural schematic diagram of the anti-collision mechanism of the utility model;

[0025] Figure 5 It is a structural schematic diagram of the collapse shell of the utility model.

[0026] In the figure: 1. shell; 2. fixed shell; 3. adjustment mechanism; 31. roller; 32. groove; 33. fixed plate; 34. counterweight; 35. screw rod; 36. fixed block; 37. driven tooth; 38. driving tooth; 4. anti-collision mechanism; 41. connecting block; 42. slide groove; 43. anti-collision shell; 44. lifting ear; 45. collapse shell; 46. connecting strip; 47. support block; 5. side shell; 6. bottom shell. DETAILED DESCRIPTION

[0027] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and design various embodiments with various modifications suitable for specific purposes.

[0028] Example:

[0029] See also Figure 1 - Figure 5 The utility model provides a technical solution: a steel shell structure suitable for loader filling counterweight, comprising:

[0030] Shell 1;

[0031] A fixed shell 2, the outer wall of which is fixedly connected to the outer wall of the housing 1, and the fixed shell 2 is used to fix the steel shell mechanism in the loader;

[0032] A side shell 5, the outer wall of the side shell 5 is fixedly connected to the outer wall of the housing 1, and the side shell 5 is used to increase the counterweight;

[0033] A bottom shell 6, the top of which is fixedly connected to the bottom of the housing 1, and the bottom shell 6 is used to increase the counterweight;

[0034] The steel shell structure also includes:

[0035] The anti-collision mechanism 4 is located at the bottom of the housing 1 and is used to bear the collision;

[0036] An adjusting mechanism 3, the bottom of which is fixedly connected to the top of the housing 1, and the adjusting mechanism 3 is used to adjust the position of the counterweight;

[0037] The adjustment mechanism 3 includes a counterweight block 34, the inner wall of which is threadedly connected with a screw rod 35, the end of the screw rod 35 away from the counterweight block 34 is rotatably connected to a fixed block 36, the outer wall of the fixed block 36 is rotatably connected to a driving tooth 38, the end of the screw rod 35 away from the counterweight block 34 is fixedly connected to a driven tooth 37, the end of the screw rod 35 close to the counterweight block 34 is rotatably connected to a fixed plate 33, a roller 31 is provided on the outside of the fixed plate 33, and is linearly arrayed along the outer wall of the side shell 5, a groove 32 is opened in the wall of the side shell 5, the outer wall of the roller 31 is rotatably connected to the inner wall of the side shell 5, the outer wall of the driving tooth 38 is meshed with the outer wall of the driven tooth 37, and a groove 32 is provided at the bottom of the driven tooth 37 so that the driven tooth 37 can rotate.

[0038] The bottom of the counterweight block 34 is slidably connected to the outer wall of the roller 31, the bottom of the fixed block 36 is fixedly connected to the top of the side shell 5, the bottom of the fixed plate 33 is fixedly connected to the top of the side shell 5, the anti-collision mechanism 4 includes a connecting block 41, the inner wall of the connecting block 41 is slidably connected with an anti-collision shell 43, the inner wall of the anti-collision shell 43 is threaded with a lifting ear 44, the outside of the connecting block 41 is provided with a collapse shell 45, and the anti-collision shell 43 slides in the slide groove 42 through a slider.

[0039] A sliding groove 42 is opened in the wall of the connecting block 41, and a connecting strip 46 is fixedly connected to the outer wall of the crush shell 45, and is linearly arrayed along the outer wall of the crush shell 45. The outer wall of the connecting block 41 is fixedly connected to the outer wall of the side shell 5, and the outer wall of the connecting strip 46 is fixedly connected to the inner wall of the anti-collision shell 43. The inner wall of the crush shell 45 is fixedly connected to a supporting block 47, and is linearly arrayed along the inner wall of the crush shell 45. A threaded hole is opened on the anti-collision shell 43 to facilitate the lifting ear 44 to be screwed in to lift the anti-collision shell 43.

[0040] Working principle:

[0041] When in use, first fill the shell 1 and the bottom shell 6 with counterweights. After the counterweights are filled, insert the fixed shell 2 on the shell 1 into the loader, and install the shell 1 on the loader. After the shell 1 is completed, the anti-collision mechanism 4 is simultaneously installed on the side shell 5. The side shell 5 is also filled with counterweights. Hook it to the lifting ear 44 through the lifting equipment, lift the anti-collision mechanism 4, and slide the slider in the anti-collision mechanism 4 into the slide groove 42 on the connecting block 41.

[0042] The connecting block 41 is fixed on the side shell 5, so the anti-collision mechanism 4 can be fixed on the side shell 5. After the anti-collision mechanism 4 is installed, the lifting ear 44 is removed. At this time, the anti-collision mechanism 4 can perform anti-collision work. When the loader hits the wall, the anti-collision shell 43 first contacts the wall and deforms to offset part of the impact force. Under the continuous action of the impact force, the collapse shell 45 connected to the anti-collision shell 43 through the connecting strip 46 is deformed synchronously under the impact force and offsets part of the impact force again. A support block 47 is provided in the collapse shell 45. Therefore, with the support of the support block 47, the strength of the collapse shell 45 can be increased.

[0043] When the loader is working, the position of the counterweight 34 can be changed by adjusting the mechanism 3 according to different working requirements and load conditions. At this time, the active tooth 38 on the fixed block 36 is rotated to force the active tooth 38 to drive the driven tooth 37 to rotate synchronously, and a groove 32 is provided on the side shell 5 so that the side shell 5 will not block the rotation of the driven tooth 37. The driven tooth 37 is fixed on the screw rod 35, and the screw rod 35 is threadedly connected to the counterweight 34. Therefore, under the rotation of the screw rod 35, the counterweight 34 is forced to slide on the roller 31 along the screw rod 35, and because of the rolling of the roller 31, the friction at the bottom of the counterweight 34 is reduced, and a fixed plate 33 is connected to the end of the screw rod 35 away from the driven tooth 37, so that the rotation of the screw rod 35 is supported.

[0044] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. Structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to conventional means in the field unless otherwise specified and limited.

Claims

1. A steel shell structure suitable for a loader to fill a counterweight, comprising: Housing (1); A fixed shell (2), the outer wall of the fixed shell (2) being fixedly connected to the outer wall of the shell body (1), and the fixed shell (2) being used to fix the steel shell mechanism in the loader; A side shell (5), the outer wall of the side shell (5) being fixedly connected to the outer wall of the housing (1), and the side shell (5) being used to increase counterweight; A bottom shell (6), the top of which is fixedly connected to the bottom of the housing (1), and the bottom shell (6) is used to increase the counterweight; Characterized in that the steel shell structure also includes: An anti-collision mechanism (4), the anti-collision mechanism (4) being located at the bottom of the housing (1), and the anti-collision mechanism (4) being used to withstand collisions; An adjusting mechanism (3), the bottom of the adjusting mechanism (3) being fixedly connected to the top of the housing (1), and the adjusting mechanism (3) being used to adjust the position of the counterweight; The adjustment mechanism (3) comprises a counterweight block (34), the inner wall of which is threadedly connected to a screw rod (35), the end of which is away from the counterweight block (34) being rotatably connected to a fixed block (36), the outer wall of which is rotatably connected to a driving tooth (38), the end of which is away from the counterweight block (34) being fixedly connected to a driven tooth (37), the end of which is close to the counterweight block (34) being rotatably connected to a fixed plate (33), the outside of which is provided with a roller (31) which is arranged in a linear array along the outer wall of the side shell (5).

2. A steel shell structure suitable for loader filling counterweight according to claim 1, characterized in that: A groove (32) is provided in the wall of the side shell (5), the outer wall of the roller (31) is rotatably connected to the inner wall of the side shell (5), and the outer wall of the driving tooth (38) is meshed with the outer wall of the driven tooth (37).

3. A steel shell structure suitable for loader filling counterweight according to claim 1, characterized in that: The bottom of the counterweight block (34) is slidably connected to the outer wall of the roller (31), the bottom of the fixed block (36) is fixedly connected to the top of the side shell (5), and the bottom of the fixed plate (33) is fixedly connected to the top of the side shell (5).

4. The steel shell structure suitable for loader filling counterweight according to claim 1, characterized in that: The anti-collision mechanism (4) comprises a connecting block (41), the inner wall of the connecting block (41) is slidably connected to an anti-collision shell (43), the inner wall of the anti-collision shell (43) is threadedly connected to a lifting ear (44), and the outside of the connecting block (41) is provided with a collapse shell (45).

5. A steel shell structure suitable for loader filling counterweight according to claim 4, characterized in that: A sliding groove (42) is provided in the wall of the connecting block (41), and a connecting strip (46) is fixedly connected to the outer wall of the collapse shell (45), and is arranged in a linear array along the outer wall of the collapse shell (45). The outer wall of the connecting block (41) is fixedly connected to the outer wall of the side shell (5).

6. A steel shell structure suitable for loader filling counterweight according to claim 5, characterized in that: The outer wall of the connecting strip (46) is fixedly connected to the inner wall of the anti-collision shell (43), and the inner wall of the collapse shell (45) is fixedly connected to the support blocks (47) in a linear array along the inner wall of the collapse shell (45).