Novel switch support and lead clamping structure
By designing a new type of switch bracket and lead clamping structure, the problem of complex and bulky structure of the existing transformer bracket is solved, and the simple fixation of the transformer voltage regulator switch and leads is achieved, which improves assembly efficiency and operating reliability.
Patent Information
- Application Number
- CN202520022195.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2035-01-06
AI Technical Summary
The brackets inside the existing transformers are complex and bulky, which are inconvenient for assembly and lead fixation, resulting in assembly chaos and affecting assembly quality and operating reliability.
A new type of switch bracket and lead clamping structure is designed, including the iron core upper clamping plate and the iron core lower clamping plate. Through structural parts such as front and rear pressure regulating switch bracket and wire clamping plate, simple fixation of the voltage regulating switch and lead wires is achieved.
It realizes convenient, orderly and tidy assembly of transformer voltage regulator switches and associated leads, ensuring assembly quality and operating reliability, improving assembly efficiency, and reducing manufacturing cycles and costs.
Smart Images

Figure CN222507328U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of transformers, and in particular relates to a novel switch bracket and a lead wire clamping structure. Background Art
[0002] The inside of the transformer includes components such as an iron core, a coil winding, a voltage regulating switch, and some support structures. Among them, the iron core is fixed by an iron core support, and then the coil is wound on the winding column of the iron core. The voltage regulating switch also needs a corresponding support to be fixed. The existing support structure inside the transformer mainly has the problems of being not simple and irregular. For example, the Chinese patent document with publication number CN209087561U records a transformer on-load voltage regulating switch support. This switch support is connected to multiple support columns by U-shaped bolts. It is not only complex in structure, but also relatively bulky. It is not convenient for the assembly of the transformer, nor is it convenient for the fixation of the leads on the transformer, which will cause confusion in the assembly of related firmware inside the transformer. In order to ensure the effective support and fixation of the transformer voltage regulating switch, and to ensure the assembly quality and operational reliability of the voltage regulating switch and its associated leads, a specially arranged structural member is proposed to meet the above requirements. Utility Model Content
[0003] The utility model aims to provide a novel switch bracket and lead clamping structure, so that the transformer voltage regulating switch and its associated lead wires can be assembled conveniently, orderly and neatly through the novel switch bracket and lead clamping structure, thereby ensuring the assembly quality and operation reliability and improving the transformer assembly efficiency.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A novel switch bracket and lead clamping structure are provided, comprising an upper core clamping plate and a lower core clamping plate for clamping an iron core, the upper core clamping plate comprising a front clamping plate and a rear clamping plate, a front voltage regulating switch bracket and a rear voltage regulating switch bracket for installing a voltage regulating switch are respectively provided at one end of the front clamping plate and the rear clamping plate, a wire clamp support plate is provided at the lower side of the front voltage regulating switch bracket, a first wire clamp is provided on the wire clamp support plate, a second wire clamp is provided at the end of the first wire clamp, and a third wire clamp is provided at the end of the second wire clamp, the first wire clamp, the second wire clamp and the third wire clamp are respectively used to fix the wires led out of the windings on the transformer core.
[0006] Preferably, the front voltage regulating switch bracket and the rear voltage regulating switch bracket are made of channel steel, and ear seats are respectively provided at one end of the front clamping plate and the rear clamping plate. The front voltage regulating switch bracket and the rear voltage regulating switch bracket are connected to the corresponding ear seats by bolts.
[0007] Preferably, voltage regulating switch connecting holes are respectively provided on the front voltage regulating switch bracket and the rear voltage regulating switch bracket, so as to connect the switch brackets of the voltage regulating switch by bolts.
[0008] Preferably, the front clamping plate and the rear clamping plate are both processed from plate-shaped metal materials, and the core lower clamping plate also includes two front and rear metal plates processed from plate-shaped metal materials.
[0009] Preferably, the wire clamp support plate is horizontally arranged on the lower side of the front voltage regulating switch bracket, the first wire clamp is vertically arranged downward at the outer end of the wire clamp support plate, the second wire clamp is horizontally arranged to the left at the lower end of the first wire clamp, and the third wire clamp is horizontally arranged outward at the end of the second wire clamp.
[0010] Preferably, a zero-phase line bushing for passing the zero-phase line is provided on the third wire clamp.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: the novel switch bracket and lead clamping structure arranges the front voltage regulating switch bracket and the rear voltage regulating switch bracket on the side of the clamping plate on the iron core, and completes the support and fixation of the transformer voltage regulating switch through simple and reasonable structural parts; by arranging a wire clamp support plate on the front voltage regulating switch bracket, arranging a first wire clamp on the wire clamp support plate, arranging a second wire clamp on the first wire clamp, and arranging a third wire clamp on the second wire clamp, the wires led out of the winding on the transformer core are supported and clamped, and the installation method of the first wire clamp, the second wire clamp and the third wire clamp makes them separately arranged in space, which is convenient for the arrangement of the leads of each coil, so that the structure for supporting and fixing the voltage regulating switch in the transformer and supporting and clamping the leads of each coil is concise and clear, which is convenient for operators to process, manufacture and assemble the transformer, and the overall appearance of the transformer assembled by the novel switch bracket and lead clamping structure is clear and beautiful, which can reduce the manufacturing cycle and manufacturing cost of the transformer. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0013] Figure 1 This is a front view of an embodiment of a novel switch bracket and lead clamping structure of the utility model.
[0014] Figure 2 The utility model is a top view of a novel switch bracket and lead clamping structure according to an embodiment of the present invention.
[0015] Figure 3 It is a top view of a rear voltage regulating switch bracket in one embodiment of a novel switch bracket and lead clamping structure of the utility model.
[0016] Figure 4 This is a front view of a front voltage regulating switch bracket, a first wire clamp, a second wire clamp and a third wire clamp installed together in one embodiment of a novel switch bracket and lead clamping structure of the utility model.
[0017] Figure 5 It is a top view of a front voltage regulating switch bracket, a first wire clamp, a second wire clamp and a third wire clamp installed together in one embodiment of a novel switch bracket and lead clamping structure of the utility model.
[0018] In the figure, the reference numerals are indicated as: upper clamping plate 1 of the core, front clamping plate 11, rear clamping plate 12, ear seat 13, lower clamping plate 2 of the core, voltage regulating switch 3, front voltage regulating switch bracket 31, rear voltage regulating switch bracket 32, voltage regulating switch connecting hole 33, wire clamp support plate 4, first wire clamp 41, second wire clamp 42, third wire clamp 43, coil 5, zero-phase line bushing 6. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] In one embodiment, a novel switch bracket and lead clamping structure is provided, such as Figure 1-5 As shown in the figure, the novel switch bracket and lead clamping structure includes an upper core clamping plate 1 and a lower core clamping plate 2 for clamping the core. The core of the transformer is clamped in the middle by the upper core clamping plate 1 and the lower core clamping plate 2. The structure of the core is not shown in the figure. There are three winding posts on the core for winding coils. Three groups of coils 5 are wound on the three winding posts respectively. Figure 2As shown, the core upper clamping plate 1 includes a front clamping plate 11 and a rear clamping plate 12, and the core lower clamping plate 2 also includes two front and rear clamping plates. When the core is clamped between the core upper clamping plate 1 and the core lower clamping plate 2, the front and rear clamping plates of the core upper clamping plate 1 and the core lower clamping plate 2 are fixedly connected by a connecting plate. A front voltage regulating switch bracket 31 and a rear voltage regulating switch bracket 32 for mounting a voltage regulating switch 3 are respectively provided at the left ends of the front clamping plate 11 and the rear clamping plate 12. The voltage regulating switch 3 is clamped between the front voltage regulating switch bracket 31 and the rear voltage regulating switch bracket 32 and fixed. The voltage regulating switch 3 here is a device for adjusting the transformer voltage level of the transformer. A wire clamp support plate 4 is provided at the lower side of the front voltage regulating switch bracket 31, and a first wire clamp 41 is provided on the wire clamp support plate 4. A second wire clamp 42 is provided at the end of the first wire clamp 41, and a third wire clamp 43 is provided at the end of the second wire clamp 42. Wire clamp holes for fixing cables are respectively provided on the first wire clamp 41, the second wire clamp 42 and the third wire clamp 43, so that the wires led out of the windings on the transformer core can be fixed by the first wire clamp 41, the second wire clamp 42 and the third wire clamp 43 respectively.
[0021] The novel switch bracket and lead clamping structure is provided with a front voltage regulating switch bracket 31 and a rear voltage regulating switch bracket 32 on the side of the core upper clamping plate 1, and the transformer voltage regulating switch 3 is supported and fixed by simple and reasonable structural parts; by providing a wire clamp support plate 4 on the front voltage regulating switch bracket 31, providing a first wire clamp 41 on the wire clamp support plate 4, providing a second wire clamp 42 on the first wire clamp 41, and providing a third wire clamp 43 on the second wire clamp 42, the wires led out of the winding on the transformer core are supported and clamped, and the first wire clamp 41, the second wire clamp 42 and the third wire clamp 43 are installed in a manner that each is separately arranged in space, which is convenient for the arrangement of the leads of each coil, so that the structure for supporting and fixing the voltage regulating switch 3 in the transformer and supporting and clamping the leads of each coil 5 is concise and clear, which is convenient for operators to process, manufacture and assemble the transformer, and the overall appearance of the transformer assembled by the novel switch bracket and lead clamping structure is clear and beautiful, which can reduce the manufacturing cycle and manufacturing cost of the transformer.
[0022] Furthermore, a zero-phase line bushing 6 is provided on the third wire clamp 43. When fixing the conductor, the zero-phase line led out of the transformer is fixed and led out from the fixing hole on the third wire clamp 43, and then sleeved in the zero-phase line bushing 6. The zero-phase line bushing 6 plays a role in protecting and fixing the zero-phase line.
[0023] Further, in another embodiment, Figure 1-5As shown, the front voltage regulating switch bracket 31 and the rear voltage regulating switch bracket 32 in the novel switch bracket and lead clamping structure are made of channel steel, and ear seats 13 are respectively provided at one end of the front clamping plate 11 and the rear clamping plate 12. The ear seats 13 are L-shaped ear plates, and the ear seats 13 are correspondingly welded to the ends of the front clamping plate 11 and the rear clamping plate 12. Screw holes are provided on the ear seats 13. The front voltage regulating switch bracket 31 and the rear voltage regulating switch bracket 32 are connected to the corresponding ear seats 13 by bolts 1. By providing the ear seats 13, the installation of the front voltage regulating switch bracket 31 and the rear voltage regulating switch bracket 32 is more convenient.
[0024] Further, in another embodiment, Figure 1-5 As shown, the new switch bracket and lead clamping structure are respectively provided with a voltage regulating switch connecting hole 33 on the front voltage regulating switch bracket 31 and the rear voltage regulating switch bracket 32. The voltage regulating switch connecting hole 33 is located on the outside of the front voltage regulating switch bracket 31 and the rear voltage regulating switch bracket 32 so as to connect the switch bracket on the voltage regulating switch 3 by bolts.
[0025] Further, in another embodiment, Figure 1 As shown, the front clamping plate 11 and the rear clamping plate 12 of the novel switch bracket and lead clamping structure are both processed from plate-like metal materials, and the lower clamping plate 2 of the core also includes two front and rear metal plates processed from plate-like metal materials. The use of metal plates to make the core clamping plates is conducive to making the novel switch bracket and lead clamping structure more regular.
[0026] Further, in another embodiment, Figure 1 As shown, the wire clamp support plate 4 in the novel switch bracket and lead clamping structure is horizontally arranged at the lower side of the front voltage regulating switch bracket 31, the first wire clamp 41 is vertically arranged downward at the outer end of the wire clamp support plate 4, the second wire clamp 42 is horizontally arranged to the left at the lower end of the first wire clamp 41, and the third wire clamp 43 is horizontally arranged to the outside at the end of the second wire clamp 42. This arrangement between the wire clamp support plate 4, the first wire clamp 41, the second wire clamp 42 and the third wire clamp 43 in the novel switch bracket and lead clamping structure makes the first wire clamp 41, the second wire clamp 42 and the third wire clamp 43 arranged separately in space, and the wire holes on the first wire clamp 41, the second wire clamp 42 and the third wire clamp 43 are also arranged separately in space, which is convenient for the arrangement of the leads.
[0027] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A novel switch bracket and lead clamping structure, characterized in that: It comprises an upper core clamping plate and a lower core clamping plate for clamping the iron core, the upper core clamping plate comprises a front clamping plate and a rear clamping plate, a front voltage regulating switch bracket and a rear voltage regulating switch bracket for installing the voltage regulating switch are respectively provided at one end of the front clamping plate and the rear clamping plate, a wire clamp support plate is provided at the lower side of the front voltage regulating switch bracket, a first wire clamp is provided on the wire clamp support plate, a second wire clamp is provided at the end of the first wire clamp, and a third wire clamp is provided at the end of the second wire clamp, the first wire clamp, the second wire clamp and the third wire clamp are respectively used to fix the wires led out of the windings on the transformer core.
2. The novel switch bracket and lead clamping structure according to claim 1 is characterized in that: The front voltage regulating switch bracket and the rear voltage regulating switch bracket are made of channel steel, and ear seats are respectively provided at one end of the front clamping plate and the rear clamping plate. The front voltage regulating switch bracket and the rear voltage regulating switch bracket are connected to the corresponding ear seats by bolts.
3. The novel switch bracket and lead clamping structure according to claim 2 is characterized in that: The front voltage regulating switch bracket and the rear voltage regulating switch bracket are respectively provided with voltage regulating switch connecting holes for connecting the switch brackets of the voltage regulating switch by bolts.
4. The novel switch bracket and lead clamping structure according to claim 1 is characterized in that: The front clamping plate and the rear clamping plate are both processed from plate-shaped metal materials, and the core lower clamping plate also includes two front and rear metal plates processed from plate-shaped metal materials.
5. The novel switch bracket and lead clamping structure according to claim 1 is characterized in that: The wire clamp support plate is horizontally arranged at the lower side of the front voltage regulating switch bracket, the first wire clamp is vertically arranged downward at the outer end of the wire clamp support plate, the second wire clamp is horizontally arranged to the left at the lower end of the first wire clamp, and the third wire clamp is horizontally arranged outward at the end of the second wire clamp.
6. The novel switch bracket and lead clamping structure according to claim 1 is characterized in that: The third wire clamp is provided with a zero-phase line bushing for passing the zero-phase line.
Citation Information
Patent Citations
Transformer on-load tap changer support
CN209087561U