Guide rail type photovoltaic base

By adopting a double fixing method of point and surface type that combines guide rail design, hot air welding and screw fixation in the photovoltaic base, the problems of unstable position, large weight and poor heat dissipation of the existing photovoltaic base are solved, and more stable , economical and convenient photovoltaic installation.

CN222509181UActive Publication Date: 2025-02-18PNATA DALIAN TECH CO
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Patent Information

Application Number
CN202420272869.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-04
Publication Date
2025-02-18
Estimated Expiration
2034-02-04

AI Technical Summary

Technical Problem

The existing photovoltaic base is unstable during installation, has a large weight, high production cost, poor heat dissipation effect, and the base completely covers the support, making it difficult to find the installation location of the sliding nut.

Method used

The guide rail-type photovoltaic base is adopted, combining hot air welding and screw fixing, and double fixing of point and surface type to increase the base to improve ventilation and heat dissipation. The base is arranged in a point-type manner to save material and reduce weight.

Benefits of technology

The stability of the base position is achieved, weight and production costs are reduced, the heat dissipation effect of photovoltaics is improved, and construction and installation stability is facilitated.

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Abstract

A guide rail type photovoltaic base is characterized in that two mounting pieces are respectively provided with a base, each base is provided with a substrate, the mounting pieces, the bases and the substrates are integrally formed, and at least one group of counter bores are formed in the bases. A hollow supporting piece is inserted into the two bases, and the sum of the lengths of the two bases is smaller than the length of the supporting piece. A sliding groove is formed in the upper portion of the supporting piece, the sliding nut slides in the sliding groove, and the sliding nut is movably connected with the base. The fixing plate is arranged on the upper portion of the base, the bolt penetrates through the fixing plate and the base from top to bottom, and the gasket is arranged below the pressing plate. According to the utility model, through point-type and surface-type dual fixation, the waterproof problem is solved, the stability of the installation position of the base can be ensured, the space between a photovoltaic device installed on the base and a roof waterproof layer can be increased, the ventilation effect is good, and the heat dissipation effect is good after the photovoltaic device is installed; the base is arranged in a point mode, the supporting piece penetrates through the base to replace a guide rail, and stress is even. Materials are saved, weight is reduced, and roof load is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaics, in particular to a photovoltaic base. Background Art

[0002] At present, the country is vigorously promoting new energy, namely carbon neutrality and carbon compliance, energy conservation and emission reduction, and taking the path of sustainable development. It strongly encourages and requires the installation of photovoltaics in new industrial and commercial projects, and the proportion is increasing year by year.

[0003] Specification 55015-2021 "General Specification for Building Energy Conservation and Renewable Energy Utilization" clearly requires that the service life of roof photovoltaics should not be less than 25 years. In order to meet the 25-year photovoltaic roof, most roofs use TPO waterproof membranes, which are resistant to high temperatures and have a long service life. In order to extend the service life, the waterproof layer of the roof must not be damaged when installing photovoltaics, and the photovoltaic power generation time must be at least 25 years. To this end, a dedicated photovoltaic mounting base is required. The existing photovoltaic mounting base includes a support, a base, a plug, a fixed plate, a pressure plate, a sliding groove, a slider nut, a bolt, a groove, a convex strip and a rubber strip. The support is arranged inside the base, and plugs are provided at both ends of the base, and a pressure block is provided on the upper part of the base. The pressure block includes a fixed plate and a pressure plate, which are integrally formed, and pressure plates are symmetrically provided on both sides of the fixed plate. A sliding groove is provided on the upper part of the support, and the slider nut moves in the sliding groove. The slider nut is movably connected to the fixed plate of the pressure block through bolts. A number of grooves are provided on the lower surface of the fixed plate, and a number of convex strips are provided on the upper surface of the base. A groove is provided on the lower surface of the fixing plate, corresponding to the convex strip on the upper surface of the base. A rubber strip is provided on the lower part of the pressure plate, and the photovoltaic panel is placed between the rubber strip and the base. Its shortcomings are: (1) The base is installed on the waterproof membrane by hot air welding. Although it solves the waterproof problem, it only relies on hot air welding, resulting in an unstable installation position of the base. In case of severe weather such as strong winds and typhoons, the position of the base will be offset; (2) The base is fixed with a strip, which is heavy and has a high production cost; (3) The photovoltaic heat dissipation effect is poor; (4) The base is completely covered on the support, and it is not easy to find the installation position of the sliding nut. Utility Model Content

[0004] The utility model aims to provide a guide rail photovoltaic base, which adds a fixing method of mounting screws on the basis of hot air welding, adopts point-type and surface-type fixing, double protection, not easy to fall off, and the base is heightened, with good ventilation effect and good heat dissipation effect after photovoltaic installation. The base adopts point-type arrangement, and the support member passes through the base to replace the guide rail, with uniform force, and the base does not completely cover the support member, saving materials, reducing weight, reducing roof load, and facilitating the accurate installation position of the sliding nut built into the support member, which is convenient for construction and has stronger overall photovoltaic installation stability.

[0005] The utility model mainly includes a mounting plate, a base, a pedestal, a support, a sliding nut, a bolt, a fixing plate, a pressing plate and a gasket. Among them, a base is provided on each of the two mounting plates, a base is provided on the base, the mounting plate, the base and the base are integrally formed, and at least one group of countersunk holes is opened on the base. A hollow support is inserted into the two bases, and the sum of the lengths of the two bases is less than the length of the support. A sliding groove is provided on the upper part of the support, and the sliding nut slides in the sliding groove, and the sliding nut is movably connected to the base. The fixing plate is placed on the upper part of the base, and the bolt passes through the fixing plate and the base from top to bottom and is threadedly connected with the sliding nut. Pressing plates are provided on both sides of the fixing plate, and a groove is provided at the lower part of the pressing plate. The pressing plate and the fixing plate are integrally formed. The gasket is placed under the pressing plate and is fixed to the groove of the pressing plate by forming a mortise and tenon joint.

[0006] Preferably, in order to improve the stability of the fixing plate installation and increase the friction between the fixing plate and the base, a plurality of grooves or hollow protrusions are provided on the lower surface of the fixing plate, and a plurality of hollow protrusions or grooves are provided on the upper surface of the base. The plurality of grooves or hollow protrusions on the lower surface of the fixing plate match the plurality of hollow protrusions or grooves on the upper surface of the base.

[0007] Preferably, the base is a channel steel shell with an opening at the bottom. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 It is a three-dimensional diagram of the utility model;

[0009] Figure 2 It is a three-dimensional diagram of the mounting plate, base and pedestal of the utility model;

[0010] Figure 3 A three-dimensional diagram of the base of the utility model;

[0011] Figure 4 It is a three-dimensional diagram of the fixing plate and the pressing plate of the utility model;

[0012] Figure 5 It is a three-dimensional diagram of the gasket of the utility model;

[0013] Figure 6 It is a three-dimensional diagram of the support member of the utility model;

[0014] In the figure, 1-mounting plate, 2-base, 3-base, 4-countersunk hole, 5-support member, 6-sliding groove, 7-sliding nut, 8-fixing plate, 9-pressing plate, 10-gasket, 11-hollow protrusion. DETAILED DESCRIPTION

[0015] Example 1

[0016] exist Figures 1 to 6In the schematic diagram of the utility model shown, the rail-type photovoltaic base mainly includes a mounting plate, a base, a pedestal, a support, a sliding nut, a fixing plate, a pressing plate and a gasket. A base 2 is provided on each of the two mounting plates 1, and a base 3 is provided on the base. The base is a channel-shaped steel shell with an opening at the bottom. The mounting plate, the base and the base are integrally formed, and a group of countersunk holes 4 are opened on the base. A hollow support member 5 is inserted into the two bases, and the sum of the lengths of the two bases is less than the length of the support member. A sliding groove 6 is provided on the upper part of the support member, and a sliding nut 7 slides in the sliding groove, and the sliding nut is connected to the base. A fixing plate 8 is placed on the upper part of the base, and bolts pass through the fixing plate and the base from top to bottom and are threadedly connected with the sliding nut. Pressing plates 9 are provided on both sides of the fixing plate, and a groove is provided at the lower part of the pressing plate. The pressing plate and the fixing plate are integrally formed. The gasket 10 is placed between the base and the pressing plate, and is fixed to the pressing plate groove by forming a mortise and tenon joint. A plurality of grooves are provided on the lower surface of the fixing plate, and a plurality of hollow protrusions 11 are provided on the upper surface of the base, wherein the grooves match the hollow protrusions.

[0017] When the utility model is in use, the support is inserted into the two bases, and the sliding nut is slid in the sliding groove according to the specific photovoltaic installation requirements, and slides to a suitable position. The photovoltaic panel is placed on the pressure plate, and the bolts threadedly connected to the slider nut are tightened. The screws pass through the countersunk holes on the base, extend to the lower part of the installation sheet, and are connected to the waterproof coiled material on the roof. At the same time, in order to ensure the waterproof effect of the waterproof coiled material, the lower part of the installation sheet and the waterproof coiled material are connected by hot air welding, which not only solves the waterproof problem, but also ensures that the position of the base installation is stable. Even in the case of severe weather such as strong winds and typhoons, the position of the base will not be offset.

[0018] Compared with the prior art, the utility model has the following advantages:

[0019] (1) Screws are inserted through the countersunk holes on the base and extended to the lower part of the mounting plate, which is connected to the waterproof membrane on the roof. At the same time, the lower part of the mounting plate is connected to the waterproof membrane by hot air welding, and the double fixation of point and surface is adopted. This not only solves the problem of waterproofing, but also ensures the stability of the installation position of the base. Even in the case of severe weather such as strong winds and typhoons, the position of the base will not be offset.

[0020] (2) The base is arranged between the mounting plate and the base. Through the base and the screws installed in the countersunk holes, the space between the photovoltaic installed on the base and the roof waterproof layer can be increased, the ventilation effect is good, and the heat dissipation effect is good after the photovoltaic installation;

[0021] (3) The base is arranged in a point-type arrangement, and the support passes through the base instead of the guide rail, so that the force is evenly distributed;

[0022] (4) The base does not completely cover the support, which saves materials, reduces weight, reduces roof load, and facilitates finding the installation position of the sliding nut built into the support. The construction is convenient and the overall photovoltaic installation is more stable.

Claims

1. A guide rail type photovoltaic base, mainly comprising a mounting plate, a base, a pedestal, a support, a sliding nut, a bolt, a fixing plate, a pressing plate and a gasket, characterized in that: A base is provided on each of the two mounting plates, and a base is provided on the base. The mounting plate, the base and the base are integrally formed. At least one group of countersunk holes is opened on the base. A hollow support member is inserted into the two bases. The sum of the lengths of the two bases is less than the length of the support member. A sliding groove is provided on the upper part of the support member. The sliding nut slides in the sliding groove. The sliding nut is movably connected to the base. A fixed plate is placed on the upper part of the base. Bolts pass through the fixed plate and the base from top to bottom and are threadedly connected to the sliding nut. Pressing plates are provided on both sides of the fixed plate. A groove is provided at the lower part of the pressing plate. The pressing plate and the fixed plate are integrally formed. A gasket is placed under the pressing plate and is fixed to the pressing plate groove by forming a mortise and tenon joint.

2. The guide rail photovoltaic base according to claim 1, characterized in that: A groove or a hollow protrusion is provided on the lower surface of the fixing plate, and a hollow protrusion or a groove is provided on the upper surface of the base. The groove or the hollow protrusion on the lower surface of the fixing plate matches with the hollow protrusion or the groove on the upper surface of the base.

3. The guide rail type photovoltaic base according to claim 1, characterized in that: The base is a channel steel shell with an opening at the bottom.