Refractory material prefabricated part forming device
By designing the smoothing and vibration structure of the refractory prefabricated prefabricated parts molding device, the problems of manual leveling in the prior art are solved, and efficient leveling of prefabricated plates and bubble reduction are achieved, and production quality and consistency are improved. sex.
Patent Information
- Application Number
- CN202421689688.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-07-17
AI Technical Summary
The existing pressing molding device needs to be manually leveled during use, which is time-consuming and labor-intensive, and lacks vibration treatment, resulting in residual bubbles in the refractory material, affecting the quality of the prefabricated plate.
A refractory prefabricated part forming device is designed, including a smoothing structure and a vibration structure. By setting up the second stepper motor and the first stepper motor, the T-shaped smoothing plate and the adjustment plate are driven to move, so as to achieve the leveling of the prefabricated plate and the production of plates of different lengths. At the same time, through the cooperation of the rotating motor and the connecting spring, the mold translates to a small extent in the fixing frame to vibrate the raw materials and reduce bubble residues.
Through automated smoothing and vibration treatment, the device significantly reduces the time and energy of manual operation, improves the production quality and consistency of prefabricated plates, and is suitable for the production of refractory prefabricated plates of different lengths.
Smart Images
Figure CN222511900U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of forming devices, and more specifically, to a refractory material prefabricated part forming device. Background Art
[0002] Fire-resistant prefabricated panels are a type of prefabricated parts, usually gypsum boards. Gypsum boards are made of building gypsum as the main raw material. They are light in weight, high in strength, thin in thickness, easy to process, and have good sound insulation, heat insulation and fireproof properties. They are one of the new lightweight panels that are currently being developed. Gypsum boards are usually produced using a press molding device.
[0003] However, some existing pressing and forming devices need to be manually leveled when in use, and require workers with long-term work experience to handle, which is time-consuming and labor-intensive. At the same time, some pressing and forming devices lack vibration treatment when in use, and bubbles are easily left in the refractory material, which in turn causes defects in the refractory prefabricated panels, which easily affects the quality of the refractory prefabricated panels in the later stage. Therefore, in view of the above problems, a refractory prefabricated part forming device is specially proposed. Utility Model Content
[0004] (1) Technical issues to be solved
[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a refractory prefabricated part forming device, which has a smoothing structure to facilitate people to level the prefabricated plates, and a vibration structure to facilitate people to remove residual bubbles in the refractory materials.
[0006] (2) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides a refractory preform forming device, including a fixed frame and a mold, the mold is slidably connected in the fixed frame, the top of the mold is fixedly connected with a circular fixed plate, the top of the circular fixed plate is respectively fixedly connected with a first adjustment box and a second adjustment box on two opposite sides, there are two first adjustment boxes, the positions of the two first adjustment boxes are symmetrical, and they are fixedly connected to the top of the circular fixed plate, a second stepper motor is fixedly connected to the side of the second adjustment box, the output end of the second stepper motor rotates through the second adjustment box, and is fixedly connected with a second threaded rod, the shaft end of the second threaded rod is rotatably connected to a bearing fixedly connected to the inner side of the second adjustment box, the surface of the second threaded rod is threadedly connected with a second threaded cylinder, and the second A second L-shaped movable block is fixedly connected to the surface of the second threaded barrel, and the second L-shaped movable block is slidably connected in the second adjustment box. A T-shaped smoothing plate is fixedly connected to the side of the second L-shaped movable block, and the T-shaped smoothing plate is in the mold. A first stepper motor is fixedly connected to the side of the first adjustment box, and the output end of the first stepper motor rotates through the first adjustment box and is fixedly connected to the first threaded rod. The shaft end of the first threaded rod is rotatably connected to a bearing fixedly connected to the inner side of the first adjustment box, and the first threaded barrel is threadedly connected to the surface of the first threaded rod, and the first L-shaped movable block is fixedly connected to the surface of the first threaded barrel, and the first L-shaped movable block is slidably connected in the first adjustment box. An adjustment plate is fixedly connected to the side of the first L-shaped movable block, and the adjustment plate is in the mold.
[0008] When a refractory prefabricated part forming device of the present technical solution is used, a second stepper motor and a first stepper motor are provided. When the second stepper motor is in operation, the T-shaped smoothing plate can be driven to move. The movement of the T-shaped smoothing plate makes it easier for people to level the prefabricated plates. When the first stepper motor is in operation, the adjustment plate can be driven to move in the mold. By adjusting the position between the two adjustment plates, people can make prefabricated plates of different lengths, which makes it more convenient to use.
[0009] Furthermore, sliding grooves are provided on two opposite sides of the interior of the fixing frame, and sliding blocks are fixedly connected to two opposite sides of the mold, and the sliding blocks are slidably connected in the sliding grooves.
[0010] Furthermore, a plurality of connection springs are fixedly connected to the other side of the fixing frame, and one end of the connection spring is fixedly connected to the side surface of the mold.
[0011] Furthermore, a contact pad is fixedly connected to the other side of the mold, and a rotating motor is fixedly connected to the side of the fixed frame.
[0012] Furthermore, the output end of the rotating motor rotates through the fixed frame and is fixedly connected to a rotating rod, and the shaft end of the rotating rod is rotatably connected to a bearing fixedly connected to the inner side of the fixed frame.
[0013] Furthermore, a plurality of cams are fixedly connected to the surface of the rotating rod, and the surface of the cams overlaps the side surface of the contact pad.
[0014] Furthermore, a plurality of L-shaped mounting plates are fixedly connected to the bottom of the fixing frame.
[0015] (3) Beneficial effects
[0016] In summary, the utility model has the following beneficial effects:
[0017] 1. A refractory prefabricated part forming device is provided with a second stepper motor and a first stepper motor. When the second stepper motor is running, it can drive the T-shaped smoothing plate to move. By moving the T-shaped smoothing plate, it is convenient for people to level the prefabricated plate. When the first stepper motor is running, it can drive the adjustment plate to move in the mold. By adjusting the position between the two adjustment plates, it is convenient for people to make prefabricated plates of different lengths, which is more convenient to use.
[0018] 2. This refractory prefabricated part forming device is provided with a rotating motor. When the rotating motor is running, the rotating rod and the cam can be rotated. Through the rotation of the cam and in conjunction with the connecting spring, the mold can be pushed to translate back and forth in a small range in the fixed frame, which can vibrate the raw materials in the mold and reduce the residual bubbles in the raw materials, thereby improving the quality of prefabricated board production. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the drawings required for describing the specific implementation or the prior art will be briefly introduced below. Obviously, the drawings described below are only one implementation of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 It is a structural schematic diagram of the utility model in a front view;
[0021] Figure 2 It is a structural schematic diagram of a T-shaped smoothing plate in the utility model;
[0022] Figure 3 It is a structural schematic diagram of the cam in the utility model;
[0023] Figure 4 It is a structural schematic diagram of the cross section of the first adjustment box in the utility model.
[0024] The symbols in the accompanying drawings are:
[0025] 1. Fixed frame; 101. Sliding slot; 102. Connecting spring; 103. Rotating motor; 104. Rotating rod; 105. Cam; 106. L-shaped mounting plate;
[0026] 2. Mold; 201. Sliding block; 202. Circular fixing plate; 203. Contact pad; 204. First adjustment box; 205. Second adjustment box; 206. First stepping motor; 207. First threaded rod; 208. First threaded barrel; 209. First L-shaped movable block; 2010. Adjustment plate; 2011. Second stepping motor; 2012. Second threaded rod; 2013. Second threaded barrel; 2014. Second L-shaped movable block; 2015. T-shaped smoothing plate. DETAILED DESCRIPTION
[0027] In order to make the technical means, creative features, objectives and effects achieved by the utility model easy to understand, the technical scheme in the specific implementation mode of the utility model is clearly and completely described below to further illustrate the utility model. Obviously, the specific implementation mode described is only a part of the implementation mode of the utility model, rather than all styles.
[0028] Example:
[0029] The following is combined with Figure 1-4 The utility model is described in further detail.
[0030] See also Figure 1-4The utility model provides a technical solution: a refractory preform forming device, comprising a fixed frame 1 and a mold 2, the mold 2 is slidably connected in the fixed frame 1, a circular fixed plate 202 is fixedly connected to the top of the mold 2, a first adjustment box 204 and a second adjustment box 205 are respectively fixedly connected on opposite sides of the top of the circular fixed plate 202, there are two first adjustment boxes 204, the positions of the two first adjustment boxes 204 are symmetrical, and they are fixedly connected to the top of the circular fixed plate 202, a second stepping motor 2011 is fixedly connected to the side of the second adjustment box 205, the output end of the second stepping motor 2011 rotates through the second adjustment box 205, and is fixedly connected to a second threaded rod 2012, the shaft end of the second threaded rod 2012 is rotatably connected to a bearing fixedly connected to the inner side of the second adjustment box 205, the surface of the second threaded rod 2012 is threadedly connected to a second threaded barrel 2013, the surface of the second threaded barrel 2013 A second L-shaped movable block 2014 is fixedly connected, and the second L-shaped movable block 2014 is slidably connected in the second adjustment box 205. A T-shaped smoothing plate 2015 is fixedly connected to the side of the second L-shaped movable block 2014, and the T-shaped smoothing plate 2015 is in the mold 2. A first stepper motor 206 is fixedly connected to the side of the first adjustment box 204, and the output end of the first stepper motor 206 rotates through the first adjustment box 204 and is fixedly connected to a first threaded rod 207. The axial end of the first threaded rod 207 is rotatably connected to a bearing fixedly connected to the inner side of the first adjustment box 204. The surface of the first threaded rod 207 is threadedly connected to a first threaded tube 208, and the surface of the first threaded tube 208 is fixedly connected to a first L-shaped movable block 209, which is slidably connected in the first adjustment box 204. An adjustment plate 2010 is fixedly connected to the side of the first L-shaped movable block 209, and the adjustment plate 2010 is in the mold 2.
[0031] By adopting the above technical solution, by setting up the second stepper motor 2011 and the first stepper motor 206, the operation of the second stepper motor 2011 can drive the T-shaped smoothing plate 2015 to move, and the movement of the T-shaped smoothing plate 2015 makes it convenient for people to level the prefabricated panels. The operation of the first stepper motor 206 can drive the adjustment plate 2010 to move in the mold 2, and by adjusting the position between the two adjustment plates 2010, it is convenient for people to make prefabricated panels of different lengths, which is more convenient to use.
[0032] See also Figure 2 and Figure 3Sliding grooves 101 are provided on opposite sides of the fixed frame 1, and sliding blocks 201 are fixedly connected on opposite sides of the mold 2. The sliding blocks 201 are slidably connected in the sliding grooves 101. A plurality of connecting springs 102 are fixedly connected on the other side of the fixed frame 1, and one end of the connecting spring 102 is fixedly connected to the side of the mold 2, and a contact pad 203 is fixedly connected to the other side of the mold 2. A rotating motor 103 is fixedly connected to the side of the fixed frame 1, and the output end of the rotating motor 103 rotates through the fixed frame 1 and is fixedly connected to a rotating rod 104. The shaft end of the rotating rod 104 is rotatably connected to a bearing fixedly connected to the side of the fixed frame 1, and a plurality of cams 105 are fixedly connected to the surface of the rotating rod 104, and the surface of the cam 105 overlaps the side of the contact pad 203.
[0033] By adopting the above technical solution, by setting up a rotating motor 103, the operation of the rotating motor 103 can cause the rotating rod 104 and the cam 105 to rotate. By rotating the cam 105 and cooperating with the connecting spring 102, the mold 2 can be pushed to translate back and forth in a small range in the fixed frame 1, which can vibrate the raw material in the mold 2 and reduce the residual bubbles in the raw material, thereby improving the quality of prefabricated board production.
[0034] See also Figure 3 A plurality of L-shaped mounting plates 106 are fixedly connected to the bottom of the fixing frame 1 .
[0035] By adopting the above technical solution and providing the L-shaped mounting plate 106, it is convenient for people to fix the position of the device when using the device, and it can be avoided that the position of the device is shifted when the raw material is vibrated.
[0036] The working principle of the utility model is:
[0037] When in use, people fix the device in a suitable position through the L-shaped mounting plate 106. After the fixing is completed, people pour the raw materials into the mold 2. After the pouring is completed, the rotating motor 103 is operated to rotate the rotating rod 104 and the cam 105. The cam 105 rotates and cooperates with the connecting spring 102 to push the mold 2 to translate back and forth in a small range in the fixed frame 1, which can vibrate the raw materials in the mold 2 and reduce the residual bubbles in the raw materials, thereby improving the quality of prefabricated board production;
[0038] By setting the second stepper motor 2011 and the first stepper motor 206, after the raw material is poured into the mold 2, the second stepper motor 2011 is running, which can make the second threaded rod 2012 rotate, and can drive the second threaded cylinder 2013 and the second L-shaped movable block 2014 to move on the surface of the second threaded rod 2012, and can drive the T-shaped smoothing plate 2015 to move. Through the movement of the T-shaped smoothing plate 2015, it is convenient for people to level the prefabricated panels. The first stepper motor 206 is running, which can make the first threaded rod 207 rotate, and can drive the first threaded cylinder 208 and the first L-shaped movable block 209 to move on the surface of the first threaded rod 207, and can drive the adjustment plate 2010 to move in the mold 2. By adjusting the position between the two adjustment plates 2010, it is convenient for people to make prefabricated panels of different lengths, which is more convenient to use.
[0039] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A refractory preform molding device, comprising a fixing frame (1) and a mold (2), characterized in that: The mold (2) is slidably connected in the fixed frame (1); a circular fixed plate (202) is fixedly connected to the top of the mold (2); a first adjustment box (204) and a second adjustment box (205) are respectively fixedly connected to opposite sides of the top of the circular fixed plate (202); there are two first adjustment boxes (204); the positions of the two first adjustment boxes (204) are symmetrical and fixedly connected to the top of the circular fixed plate (202); a second stepper motor is fixedly connected to the side of the second adjustment box (205); The output end of the second stepping motor (2011) rotates through the second adjustment box (205) and is fixedly connected to a second threaded rod (2012); the shaft end of the second threaded rod (2012) is rotatably connected to a bearing fixedly connected to the inner side of the second adjustment box (205); the surface of the second threaded rod (2012) is threadedly connected to a second threaded barrel (2013); the surface of the second threaded barrel (2013) is fixedly connected to a second L-shaped movable block (2014); the second L-shaped The movable block (2014) is slidably connected in the second adjustment box (205); a T-shaped smoothing plate (2015) is fixedly connected to the side of the second L-shaped movable block (2014); the T-shaped smoothing plate (2015) is located in the mold (2); a first stepper motor (206) is fixedly connected to the side of the first adjustment box (204); an output end of the first stepper motor (206) rotates through the first adjustment box (204) and is fixedly connected to a first threaded rod (207); the first threaded rod (207) The shaft end is rotatably connected to a bearing fixedly connected to the inner side of the first adjustment box (204); the surface of the first threaded rod (207) is threadedly connected to a first threaded barrel (208); the surface of the first threaded barrel (208) is fixedly connected to a first L-shaped movable block (209); the first L-shaped movable block (209) is slidably connected to the inside of the first adjustment box (204); the side of the first L-shaped movable block (209) is fixedly connected to an adjustment plate (2010); and the adjustment plate (2010) is located in the mold (2).
2. A refractory preform forming device according to claim 1, characterized in that: The fixed frame (1) is provided with sliding grooves (101) on two opposite sides thereof, and the mold (2) is fixedly connected with sliding blocks (201) on two opposite sides thereof, and the sliding blocks (201) are slidably connected in the sliding grooves (101).
3. A refractory preform forming device according to claim 1, characterized in that: A plurality of connection springs (102) are fixedly connected to the other side of the interior of the fixing frame (1), and one end of the connection spring (102) is fixedly connected to the side surface of the mold (2).
4. A refractory preform forming device according to claim 1, characterized in that: A contact pad (203) is fixedly connected to the other side of the mold (2), and a rotating motor (103) is fixedly connected to the side of the fixed frame (1).
5. A refractory preform forming device according to claim 4, characterized in that: The output end of the rotating motor (103) rotates through the fixed frame (1) and is fixedly connected to a rotating rod (104); the shaft end of the rotating rod (104) is rotatably connected to a bearing fixedly connected to the inner side of the fixed frame (1).
6. A refractory preform forming device according to claim 5, characterized in that: A plurality of cams (105) are fixedly connected to the surface of the rotating rod (104), and the surface of the cams (105) overlaps the side surface of the contact pad (203).
7. A refractory preform forming device according to claim 1, characterized in that: A plurality of L-shaped mounting plates (106) are fixedly connected to the bottom of the fixing frame (1).